Lightweight four-wheeler frame
Through functional sheet metal parts, the frame rod and the welded sheet metal foot pedal fixing blocks are solved, and the traditional frames are lightweight and high-strength design is realized, which improves the safety and use of the vehicle. life.
Patent Information
- Application Number
- CN202421169636.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The traditional four-wheeler frame design leads to the vehicle's heavy weight, low strength, easy to deform, and complex structure, making it difficult to achieve the need for lightweight and high strength.
Multiple functional sheet metal parts are used to connect the frame rod to form an integral welded structure, reduce volume and weight, and simplify the pedal design and increase strength by welding the sheet metal foot pedal fixing block.
It improves the overall strength and stability of the frame, reduces weight, simplifies structural design, and enhances the safety and service life of the vehicle.
Smart Images

Figure CN222247383U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a vehicle frame, in particular to a lightweight four-wheel vehicle frame. Background Art
[0002] In the traditional four-wheel vehicle frame design, a large number of mounting plates are usually used on the frame to install various functional parts. This design method results in a larger frame volume, increases the overall weight of the vehicle, and is not conducive to the lightweight development of the vehicle. In addition, the lack of effective reinforcements in the traditional frame design makes the overall strength of the frame low and difficult to withstand various stresses and loads during long-term use. This unreasonable structural design makes the frame prone to deformation and damage during use, affecting the service life and safety of the vehicle.
[0003] In particular, large pedal tubes are usually provided on both sides of the frame. This design further increases the size of the frame and reduces the flexibility and aesthetics of the vehicle. The presence of the pedal tubes not only takes up extra space, but also makes the overall design of the frame more complicated, increasing the difficulty of manufacturing and maintenance.
[0004] Therefore, how to achieve lightweight design of the frame and simplify the structure of the frame while maintaining the frame strength has become an important issue in the current technical field. A new frame design method is needed that can effectively reduce the volume and weight of the frame while improving the overall strength and stability of the frame to meet the requirements of modern four-wheeled vehicles for lightweight and high strength. Summary of the invention
[0005] In order to solve the above problems, the utility model provides a lightweight four-wheel vehicle frame, which can effectively solve the deficiencies in the prior art.
[0006] The utility model is realized by the following technical scheme: a lightweight four-wheel vehicle frame, comprising two first frame rods formed by integral bending, the two first frame rods are arranged side by side, and a plurality of first functional sheet metal parts are arranged between the two first frame rods, the first frame rods on both sides are connected by the plurality of first functional sheet metal parts, and the functional parts are installed on the first functional sheet metal parts;
[0007] Two second frame bars formed by integral bending, the two second frame bars are arranged side by side, and a plurality of second functional sheet metal parts are arranged between the two second frame bars, the second frame bars on both sides are connected by the plurality of second functional sheet metal parts, and the functional parts are installed on the second functional sheet metal parts;
[0008] A connecting rod, which is fixedly welded to one end of the two first frame rods and one end of the two second frame rods, the other ends of the two first frame rods are welded and fixed to the other ends of the two second frame rods, and the two second frame rods extend obliquely upward;
[0009] The extended tail rod has one end welded and fixed to the first frame rod, and the other end extends in a direction away from the first and second frame rods and is welded and fixed to two second frame rods extending obliquely.
[0010] As a preferred technical solution, the two first frame rods include a first connecting section, a second connecting section and a third connecting section, one end of the first connecting section is fixedly welded to the connecting rod, the other end of the second connecting section is connected to the second connecting section, the other end of the second connecting section is connected to one end of the third connecting section, the other end of the third connecting section is welded and fixed to the second frame rod, the third connecting section is fixedly welded to one end of the extended tail rod, and the first functional sheet metal is respectively installed on the first connecting section, the second connecting section and the third connecting section.
[0011] As a preferred technical solution, the two second frame rods each include a fourth connecting segment, a fifth connecting segment and a sixth connecting segment, one end of the fourth connecting segment is fixedly welded to the connecting rod, the other end of the fourth connecting segment is connected to one side of the fifth connecting segment, the other side of the fifth connecting segment is connected to the sixth connecting segment, the sixth connecting segment extends upward at an angle and is fixedly welded to the bottom surface of the extended tail rod, and the second functional sheet metal is respectively mounted on the fourth connecting segment, the fifth connecting segment and the sixth connecting segment.
[0012] As a preferred technical solution, the vehicle further comprises a supporting upright pole, the bottom of which is welded and fixed to the second frame pole, and the top of which is welded and fixed to the first frame pole.
[0013] As a preferred technical solution, a third functional sheet metal part is installed on the supporting upright.
[0014] As a preferred technical solution, a battery mounting frame is fixedly mounted on the upper end of the fifth connecting section, and the battery mounting frame is a non-metallic part.
[0015] As a preferred technical solution, at least one pedal fixing block is welded to both sides of the fifth connecting section.
[0016] As a preferred technical solution, a plurality of fourth functional sheet metal parts are welded and fixed between the two extended tail rods.
[0017] As a preferred technical solution, a first reinforcing plate is fixedly welded at the connection position between the first frame rod and the second frame rod.
[0018] As a preferred technical solution, a second reinforcing plate is fixedly welded at the connection position between the extended tail rod and the second frame rod.
[0019] The beneficial effects of the utility model are as follows: the utility model uses a plurality of functional sheet metal parts to realize the connection and reinforcement between the frame rods, which not only improves the overall strength of the frame, but also makes the design of the frame more reasonable and compact; various functional modules can be directly installed on these functional sheet metal parts without using a special mounting plate, thereby effectively reducing the volume and weight of the frame.
[0020] Specifically, the utility model forms an integral welded structure through a reasonable combination of a first frame rod, a support upright rod, an extended tail rod and an inclined extended second frame rod, which has a reasonable structural design, high strength and greatly reduces the weight of the frame;
[0021] At the pedal tube position, two sheet metal pedal fixing blocks are welded, which not only simplifies the overall volume of the pedal, but also further strengthens the strength of the frame, ensuring the safety and stability of the vehicle during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0024] Figure 2 It is a structural schematic diagram of another viewing angle of the utility model;
[0025] Description of reference numerals:
[0026] 1. First functional sheet metal part; 2. Second functional sheet metal part; 3. Third functional sheet metal part; 4. Fourth functional sheet metal part; 51. First connecting section; 52. Second connecting section; 53. Third connecting section; 61. Fourth connecting section; 62. Fifth connecting section; 63. Sixth connecting section; 7. Supporting upright pole; 8. Extended tail pole; 9. Second reinforcing plate; 10. First reinforcing plate; 11. Battery mounting frame; 12. Footrest fixing block; 13. Connecting rod. DETAILED DESCRIPTION
[0027] All features disclosed in this specification, or steps in all methods or processes disclosed, except mutually exclusive features and / or steps, can be combined in any manner.
[0028] Any feature disclosed in this specification (including any additional claims, abstract and drawings), unless otherwise stated, may be replaced by other equivalent or alternative features with similar purposes. That is, unless otherwise stated, each feature is only an example of a series of equivalent or similar features.
[0029] like Figure 1 and Figure 2 As shown, a lightweight four-wheel vehicle frame of the utility model comprises two first frame rods formed by integral bending, the two first frame rods are arranged side by side, and a plurality of first functional sheet metal parts 1 are arranged between the two first frame rods, the first frame rods on both sides are connected by the plurality of first functional sheet metal parts 1, and the functional parts are installed on the first functional sheet metal parts 1;
[0030] Two second frame bars formed by integral bending, the two second frame bars are arranged side by side, and a plurality of second functional sheet metal parts 2 are arranged between the two second frame bars, the second frame bars on both sides are connected by the plurality of second functional sheet metal parts 2, and the functional parts are installed on the second functional sheet metal parts 2;
[0031] It also includes a connecting rod 13, which is fixedly welded to one end of the two first frame rods and one end of the two second frame rods, the other ends of the two first frame rods are welded and fixed to the other ends of the two second frame rods, and the two second frame rods extend obliquely upward;
[0032] It also includes an extended tail rod 8, one end of which is welded and fixed to the first frame rod, and the other end extends in a direction away from the first and second frame rods and is welded and fixed to the two second frame rods extending obliquely. The connection with the first frame rod and the second frame rod is achieved by the extended tail rod 8, and the first frame rod and the second frame rod are also welded to form a triangular stable connection structure.
[0033] Among them, the two first frame rods include a first connecting section 51, a second connecting section 52 and a third connecting section 53, one end of the first connecting section 51 is fixedly welded to the connecting rod 13, the other end of the second connecting section 52 is connected to the second connecting section 52, the other end of the second connecting section 52 is connected to one end of the third connecting section 53, the other end of the third connecting section 53 is welded and fixed to the second frame rod, the third connecting section 53 is fixedly welded to one end of the extended tail rod 8, and the first functional sheet metal part 1 is respectively installed on the first connecting section 51, the second connecting section 52 and the third connecting section 53.
[0034] The two second frame rods each include a fourth connecting segment 61, a fifth connecting segment 62 and a sixth connecting segment 63, one end of the fourth connecting segment 61 is fixedly welded to the connecting rod 13, the other end of the fourth connecting segment 61 is connected to one side of the fifth connecting segment 62, the other side of the fifth connecting segment 62 is connected to the sixth connecting segment 63, the sixth connecting segment 63 extends upwardly and is fixedly welded to the bottom surface of the extended tail rod 8, and the second functional sheet metal 2 is respectively mounted on the fourth connecting segment 61, the fifth connecting segment 62 and the sixth connecting segment 63.
[0035] It also includes a support rod 7, the bottom of which is welded and fixed to the second frame rod, and the top of which is welded and fixed to the first frame rod. The support rod 7 not only serves as a longitudinal supporting connection, but also a third functional sheet metal part 3 can be installed at the upper end to further strengthen the connection strength between the first frame rod and the second frame rod at the upper and lower ends.
[0036] A battery mounting frame 11 is fixedly mounted on the upper end of the fifth connecting section 62. The battery mounting frame 11 is a non-metallic part. Since the battery mounting frame 11 is made of non-metallic material, it can effectively reduce the weight when installed on the frame, making the frame lighter as a whole.
[0037] Among them, one or more pedal fixing blocks 12 are welded on both sides of the fifth connecting section 62, and a pedal can be installed on the pedal fixing block 12, so there is no need to form a huge pedal on the entire frame, so that the volume of the entire frame is further reduced and it is more lightweight.
[0038] Among them, a plurality of fourth functional sheet metal parts 4 are welded and fixed between the two extended tail rods 8 .
[0039] In order to further improve the strength of the connection between the first frame bar and the second frame bar, in this embodiment, a first reinforcing plate 10 is fixedly welded at the connection position between the first frame bar and the second frame bar.
[0040] In order to further improve the strength of the connection between the extended tail rod 8 and the second frame rod, a second reinforcing plate 9 is fixedly welded at the connection position between the extended tail rod 8 and the second frame rod.
[0041] In the present embodiment, a large number of functional sheet metal parts are used, which can not only enhance the strength of the vehicle frame, but also have mounting holes at the upper ends, so that different functional parts can be fixed on the functional sheet metal parts, such as the installation of the controller, the installation of the taillights, the installation of the gear switch, etc., and the corresponding functional parts can be installed at the required positions.
[0042] The above is only a specific implementation of the utility model, but the protection scope of the utility model is not limited thereto. Any changes or substitutions that are not conceived through creative work should be included in the protection scope of the utility model. Therefore, the protection scope of the utility model should be based on the protection scope defined in the claims.
Claims
1. A lightweight four-wheel vehicle frame, characterized in that: include: Two first frame rods are formed by integral bending, the two first frame rods are arranged side by side, and a plurality of first functional sheet metal parts (1) are arranged between the two first frame rods, the first frame rods on both sides are connected by the plurality of first functional sheet metal parts (1), and the functional parts are mounted on the first functional sheet metal parts (1); Two second frame rods are formed by integral bending, the two second frame rods are arranged side by side, and a plurality of second functional sheet metal parts (2) are arranged between the two second frame rods, the second frame rods on both sides are connected by the plurality of second functional sheet metal parts (2), and the functional parts are mounted on the second functional sheet metal parts (2); A connecting rod (13) is fixedly welded to one end of the two first frame rods and one end of the two second frame rods, the other ends of the two first frame rods are welded and fixed to the other ends of the two second frame rods, and the two second frame rods extend obliquely upward; An extended tail rod (8) has one end welded and fixed to the first frame rod, and the other end extends in a direction away from the first and second frame rods and is welded and fixed to two second frame rods extending obliquely.
2. The lightweight four-wheel vehicle frame according to claim 1, characterized in that: The two first frame rods include a first connecting section (51), a second connecting section (52) and a third connecting section (53); one end of the first connecting section (51) is fixedly welded to the connecting rod (13); the other end of the second connecting section (52) is connected to the second connecting section (52); the other end of the second connecting section (52) is connected to one end of the third connecting section (53); the other end of the third connecting section (53) is fixedly welded to the second frame rod; the third connecting section (53) is fixedly welded to one end of the extended tail rod (8); and the first functional sheet metal component (1) is respectively mounted on the first connecting section (51), the second connecting section (52) and the third connecting section (53).
3. The lightweight four-wheel vehicle frame according to claim 1, characterized in that: The two second frame rods each comprise a fourth connecting section (61), a fifth connecting section (62) and a sixth connecting section (63); one end of the fourth connecting section (61) is fixedly welded to the connecting rod (13); the other end of the fourth connecting section (61) is connected to one side of the fifth connecting section (62); the other side of the fifth connecting section (62) is connected to the sixth connecting section (63); the sixth connecting section (63) extends upwardly and is fixedly welded to the bottom surface of the extended tail rod (8); and the second functional sheet metal component (2) is respectively mounted on the fourth connecting section (61), the fifth connecting section (62) and the sixth connecting section (63).
4. The lightweight four-wheel vehicle frame according to claim 1, characterized in that: It also comprises a support rod (7), the bottom of the support rod (7) is welded and fixed to the second frame rod, and the top of the support rod (7) is welded and fixed to the first frame rod.
5. The lightweight four-wheel vehicle frame according to claim 4, characterized in that: A third functional sheet metal component (3) is installed on the supporting upright pole (7).
6. The lightweight four-wheel vehicle frame according to claim 3, characterized in that: A battery installation frame (11) is fixedly mounted on the upper end of the fifth connecting section (62), and the battery installation frame (11) is a non-metallic part.
7. The lightweight four-wheel vehicle frame according to claim 3, characterized in that: One or more pedal fixing blocks (12) are respectively welded to both sides of the fifth connecting section (62).
8. The lightweight four-wheel vehicle frame according to claim 1, characterized in that: A plurality of fourth functional sheet metal parts (4) are welded and fixed between the two extended tail rods (8).
9. The lightweight four-wheel vehicle frame according to claim 1, characterized in that: A first reinforcing plate (10) is fixedly welded at the connection position between the first frame rod and the second frame rod.
10. The lightweight four-wheel vehicle frame according to claim 1, characterized in that: A second reinforcing plate (9) is fixedly welded to the connection position between the extended tail rod (8) and the second frame rod.
