Unmanned aerial vehicle for rust removal of power transmission tower
By integrating the extension, rotation and angle adjustment mechanism on the transmission tower drone, combined with a laser rust removal gun and a camera, the rust removal problem in the prior art that cannot accurately extend into the inner side of the transmission tower is solved, and the removal is enhanced through spray painting protection Rust effect.
Patent Information
- Application Number
- CN202420800156.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-17
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-04-17
AI Technical Summary
The existing drone rust removal device of the transmission tower is limited in the adjustment range and cannot accurately extend into the inside of the transmission tower for rust removal operations.
A drone for power transmission towers is designed, equipped with an extension mechanism, a rotating mechanism and an angle adjustment mechanism. Combined with a laser rust removal gun and a camera, it can accurately extend into the inside of the power transmission tower and adjust the angle. It is equipped with a paint storage box. The electromagnetic aperture and spray head are spray-painted.
The precise extension and angle adjustment of the laser rust removal gun is realized, which improves the rust removal efficiency, and sprays paint protection for the rust removal parts after the rust removal is completed, enhancing the rust removal effect.
Smart Images

Figure CN222247696U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power equipment maintenance, in particular to a drone used for rust removal of power transmission towers. Background Art
[0002] A Chinese patent with announcement number CN220199583U discloses a UAV rust removal device for a transmission tower, comprising a UAV main body, the top of which is fixedly connected to a box by bolts, a partition is welded to the inner wall of the box, and the inner cavity of the box is divided into a rust removal liquid chamber and a flushing liquid chamber under the action of the partition, an adjustment component is installed at the bottom of the UAV main body, a camera is installed on the surface of the adjustment component, a rust removal component is installed on the surface of the box, a stirring component is installed on the inner wall of the box, and the rust removal component includes a connecting pipe.
[0003] When the above-mentioned drone rust removal device is in use, the angle of the nozzle and the laser rust removal gun is adjusted by the set adjustment component, but its adjustment range is limited by the landing gear and the drone frame. If rust appears on the inside of the transmission tower, it is impossible to accurately reach into the inside of the transmission tower for rust removal operations.
[0004] To this end, we propose a drone for rust removal of transmission towers. Utility Model Content
[0005] The purpose of the utility model is to provide a drone for rust removal of power transmission towers, thereby solving or at least alleviating one or more of the above-mentioned problems and other problems existing in the prior art.
[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by the utility model include:
[0007] A drone for rust removal of a transmission tower comprises a drone body for rust removal of a transmission tower and a laser rust removal gun, wherein an extension mechanism for driving the laser rust removal gun to extend into the inner side of the transmission tower is fixedly installed at the bottom of the drone body, a rotating mechanism is installed at the end of the extension mechanism, an angle adjustment mechanism is arranged on the rotating mechanism, and the laser rust removal gun is arranged on the angle adjustment mechanism.
[0008] In a drone used for rust removal of transmission towers according to the utility model, the extension mechanism includes a multi-section electric push rod, and the multi-section electric push rod is fixedly mounted on the bottom of the frame of the drone body through angle irons.
[0009] In an unmanned aerial vehicle for rust removal of transmission towers according to the utility model, the rotating mechanism includes a hollow rotating platform, the fixed part of the hollow rotating platform is fixedly installed on the end of the piston rod of the multi-section electric push rod, and a first motor for driving the rotating part of the hollow rotating platform to rotate is fixedly installed on the fixed part of the hollow rotating platform.
[0010] In a drone used for rust removal of transmission towers according to the utility model, the angle adjustment mechanism includes a mounting frame, the inner side of the mounting frame is rotatably connected to a support frame, a second motor is fixedly installed on one side of the mounting frame, the rotating shaft of the second motor is fixedly connected to one of the rotating shafts on the support frame, and the laser rust removal gun is fixedly installed on the support frame.
[0011] In a drone used for rust removal of power transmission towers according to the utility model, a first camera for monitoring the surrounding environment when the extension mechanism drives the laser rust removal gun to extend into the inner side of the power transmission tower is fixedly installed on the frame of the drone body.
[0012] In a drone used for rust removal of power transmission towers according to the utility model, a second camera for monitoring the rust removal position of the laser rust removal gun is fixedly mounted on the support frame.
[0013] In a drone used for rust removal of power transmission towers according to the utility model, a paint storage box is fixedly installed on the top of the frame of the drone body, a liquid filling port is provided on the top of the paint storage box, a sealing cap is threadedly installed on the liquid filling port, a charging pump for pressurizing the inside of the paint storage box is fixedly installed on the top of the paint storage box, a pressure switch is fixedly installed inside the paint storage box, the charging pump is controlled by the pressure switch, a solenoid valve is installed on the lower end of one side of the paint storage box, the output port of the solenoid valve is connected to a nozzle through a delivery pipe, and the nozzle is fixedly installed on the support frame.
[0014] In an unmanned aerial vehicle for rust removal of power transmission towers according to the utility model, a support block is fixedly connected to the side of the fixed part of the hollow rotating platform, one side of the support block is fixedly connected to one end of the telescopic rod guide rod, and the other end surface of the telescopic rod guide rod is fixedly connected to the bottom of the frame of the unmanned aerial vehicle body through a mounting seat.
[0015] The utility model has at least the following beneficial effects:
[0016] The utility model can accurately extend the laser rust removal gun into the inside of the transmission tower through the extension mechanism, rotation mechanism, angle adjustment mechanism, the first camera and the first motor, so as to remove rust from the rusted parts inside the transmission tower. Moreover, the laser rust removal gun can be extended out of the frame of the drone body and then adjusted in angle, which effectively improves the angle adjustment range of the laser rust removal gun.
[0017] By setting up the paint storage box, solenoid valve, delivery pipe and nozzle, the rust-removed parts can be sprayed with paint for protection after rust removal is completed. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0019] Figure 1 This is a schematic diagram of the structure of the UAV used for rust removal of power transmission towers according to the utility model;
[0020] Figure 2 for Figure 1 A schematic diagram of the enlarged structure of part A;
[0021] Figure 3 It is one of the partial structural schematic diagrams of the utility model;
[0022] Figure 4 This is the second schematic diagram of the local structure of the utility model.
[0023] Description of Figure Numbers:
[0024] 1. UAV body; 2. Extension mechanism; 3. Telescopic rod guide rod; 301, mounting seat; 4. Paint storage box; 5. Charging pump; 6. Pressure switch; 7. Solenoid valve; 8. Liquid filling port; 9. First camera; 10. Rotating mechanism; 11. Delivery pipe; 12. Support block; 13. Mounting frame; 14. Support frame; 15. Nozzle; 16. Laser rust removal gun; 17. Second motor; 18. Second camera; 19. First motor. DETAILED DESCRIPTION
[0025] The following will describe the implementation methods of the present application in detail with the help of accompanying drawings and examples, so that the implementation process of how the present application uses technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly.
[0026] Please refer to Figures 1 to 4 As shown, this embodiment provides a UAV for rust removal of transmission towers, including a UAV body 1 for rust removal of transmission towers, an extension mechanism 2, a rotation mechanism and an angle adjustment mechanism, and a laser rust removal gun 16.
[0027] Among them, the extension mechanism 2 includes a multi-section electric push rod, which is fixedly installed on the bottom of the frame of the drone body 1 through angle irons. The rotating mechanism includes a hollow rotating platform, and the fixed part of the hollow rotating platform is fixedly installed on the piston rod end of the multi-section electric push rod. A first motor 19 for driving the rotating part of the hollow rotating platform to rotate is fixedly installed on the fixed part of the hollow rotating platform. The angle adjustment mechanism includes a mounting frame 13, and the inner side of the mounting frame 13 is rotatably connected to a support frame 14. A second motor 17 is fixedly installed on one side of the mounting frame 13, and the rotating shaft of the second motor 17 is fixedly connected to one of the rotating shafts on the support frame 14. The laser rust removal gun 16 is fixedly installed on the support frame 14. A first camera 9 for monitoring the surrounding environment when the extension mechanism 2 drives the laser rust removal gun 16 to extend into the inner side of the transmission tower is fixedly installed on the frame of the drone body 1, and a second camera 18 for monitoring the rust removal part of the laser rust removal gun 16 is fixedly installed on the support frame 14.
[0028] By adopting the above technical solution, when it is necessary to perform rust removal on the inside of the transmission tower, the piston rod of the multi-section electric push rod is controlled to extend by operating the remote control handle, so that the laser rust removal gun 16 can be extended from the bottom of the frame of the drone body 1, and the surrounding environment when the piston rod of the multi-section electric push rod is extended is observed in real time by the first camera 9 to ensure that the laser rust removal gun 16 can be accurately sent to the inside of the transmission tower, and the laser rust removal gun 16 can be driven to rotate by controlling the forward and reverse rotation of the rotating shaft of the first motor 19, and the second camera 18 can be observed during the adjustment process to understand the direction of the laser rust removal gun 16 in real time, so that the laser rust removal gun 16 can be driven to accurately face the rusted part of the transmission tower, and then the laser rust removal gun 16 is started to perform rust removal on the rusted part of the transmission tower.
[0029] Specifically, a paint storage box 4 is fixedly installed on the top of the frame of the drone body 1, a liquid filling port 8 is provided on the top of the paint storage box 4, a sealing cap is threadedly installed on the liquid filling port 8, a charging pump 5 for pressurizing the inside of the paint storage box 4 is fixedly installed on the top of the paint storage box 4, a pressure switch 6 is fixedly installed inside the paint storage box 4, the charging pump 5 is controlled by the pressure switch 6, a solenoid valve 7 is installed at the lower end of one side of the paint storage box 4, the output port of the solenoid valve 7 is connected to a nozzle 15 through a delivery pipe 11, and the nozzle 15 is fixedly installed on the support frame 14.
[0030] By adopting the above technical solution, after the laser rust removal gun 16 completes the rust removal operation on the rusted parts of the transmission tower, the solenoid valve 7 is controlled to open, and the rusted parts are sprayed with paint for protection through the nozzle 15.
[0031] By setting up a pressure switch 6 in conjunction with the charging pump 5, the internal pressure of the paint storage box 4 can be monitored in real time. When the pressure switch 6 detects that the internal pressure of the paint storage box 4 is lower than the set threshold, the pressure switch 6 controls the charging pump 5 to start, pressurize the interior of the paint storage box 4, and ensure the normal operation of the paint spraying operation.
[0032] Specifically, a support block 12 is fixedly connected to the side of the fixed part of the hollow rotating platform, one side of the support block 12 is fixedly connected to one end of the telescopic rod guide rod 3, and the other end surface of the telescopic rod guide rod 3 is fixedly connected to the bottom of the frame of the UAV body 1 through a mounting seat 301. By adopting the above technical solution, it can be ensured that the extension mechanism 2 can stably drive the laser rust removal gun 16 to telescopically move.
[0033] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.
[0034] Working principle: During use, when it is necessary to remove rust from the inside of the transmission tower, the piston rod of the multi-section electric push rod is controlled to extend by operating the remote control handle, so that the laser rust removal gun 16 can be extended from the bottom of the frame of the drone body 1, and the surrounding environment when the piston rod of the multi-section electric push rod is extended is observed in real time by the first camera 9 to ensure that the laser rust removal gun 16 can be accurately sent into the inside of the transmission tower, and the laser rust removal gun 16 can be driven to rotate by controlling the forward and reverse rotation of the rotating shaft of the first motor 19, and the forward and reverse rotation of the rotating shaft of the second motor 17 can be controlled. During the adjustment process, the second camera 18 can be observed to understand the direction of the laser rust removal gun 16 in real time, and the laser rust removal gun 16 can be driven to accurately face the rusted part of the transmission tower, and then the laser rust removal gun 16 is started to remove rust from the rusted part of the transmission tower. After the laser rust removal gun 16 completes the rust removal operation on the rusted part of the transmission tower, the solenoid valve 7 is controlled to open, and the rust removal part is sprayed with paint for protection through the nozzle 15.
[0035] The above description shows and describes several preferred embodiments of the utility model, but as mentioned above, it should be understood that the utility model is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the utility model concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not deviate from the spirit and scope of the utility model, and should be within the scope of protection of the claims attached to the utility model.
Claims
1. A drone for rust removal of power transmission towers, characterized in that: The invention comprises an unmanned aerial vehicle (UAV) body (1) and a laser rust removal gun (16) for removing rust from a transmission tower. An extension mechanism (2) for driving the laser rust removal gun (16) to extend into the inner side of the transmission tower is fixedly mounted on the bottom of the UAV body (1). A rotating mechanism is mounted on the end of the extending mechanism (2). An angle adjustment mechanism is arranged on the rotating mechanism. The laser rust removal gun (16) is arranged on the angle adjustment mechanism.
2. The UAV for rust removal of power transmission towers according to claim 1, characterized in that: The extension mechanism (2) comprises a multi-section electric push rod, and the multi-section electric push rod is fixedly mounted on the bottom of the frame of the drone body (1) via angle irons.
3. The UAV for rust removal of power transmission towers according to claim 2, characterized in that: The rotating mechanism comprises a hollow rotating platform, the fixed part of the hollow rotating platform is fixedly mounted on the piston rod end of the multi-section electric push rod, and a first motor (19) for driving the rotating part of the hollow rotating platform to rotate is fixedly mounted on the fixed part of the hollow rotating platform.
4. The UAV for rust removal of power transmission towers according to claim 3, characterized in that: The angle adjustment mechanism comprises a mounting frame (13), the inner side of the mounting frame (13) is rotatably connected to a support frame (14), a second motor (17) is fixedly mounted on one side of the mounting frame (13), a rotating shaft of the second motor (17) is fixedly connected to one of the rotating shafts on the support frame (14), and the laser rust removal gun (16) is fixedly mounted on the support frame (14).
5. The UAV for rust removal of power transmission towers according to claim 4, characterized in that: A first camera (9) is fixedly mounted on the frame of the drone body (1) for monitoring the surrounding environment when the extension mechanism (2) drives the laser rust removal gun (16) to extend into the inner side of the transmission tower.
6. The UAV for rust removal of power transmission towers according to claim 5, characterized in that: A second camera (18) for monitoring the rust removal position of the laser rust removal gun (16) is fixedly mounted on the support frame (14).
7. The UAV for rust removal of power transmission towers according to claim 6, characterized in that: A paint storage box (4) is fixedly installed on the top of the frame of the drone body (1), a liquid filling port (8) is arranged on the top of the paint storage box (4), a sealing cap is threadedly installed on the liquid filling port (8), a charging pump (5) for pressurizing the inside of the paint storage box (4) is fixedly installed on the top of the paint storage box (4), a pressure switch (6) is fixedly installed inside the paint storage box (4), the charging pump (5) is controlled by the pressure switch (6), a solenoid valve (7) is installed at the lower end of one side of the paint storage box (4), the output port of the solenoid valve (7) is connected to a nozzle (15) through a delivery pipe (11), and the nozzle (15) is fixedly installed on the support frame (14).
8. The UAV for rust removal of power transmission towers according to claim 7, characterized in that: A support block (12) is fixedly connected to the side of the fixed portion of the hollow rotating platform, one side of the support block (12) is fixedly connected to one end of the telescopic rod guide rod (3), and the other end surface of the telescopic rod guide rod (3) is fixedly connected to the bottom of the frame of the drone body (1) through a mounting seat (301).
Citation Information
Cited By
Electric rust removal device based on unmanned aerial vehicle and operation method
CN119821710A
