Encasement device for rolled raw material belts

The packing device addresses inefficiencies in manual raw tape roll packing by using a conveyor belt and displacement mechanism to evenly distribute and stabilize rolls, enhancing efficiency and stability in large-scale production.

CN222247883UActive Publication Date: 2024-12-27HANGZHOU HUAYU PLASTICS IND CO LTD
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Patent Information

Application Number
CN202421153629.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2024-12-27
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

Traditional manual packing of raw tape rolls is resource-intensive, inefficient, prone to errors, and unable to meet large-scale production requirements, with uneven loading causing instability and shifting during packing.

Method used

A packing device featuring a conveyor belt with longitudinal and transverse partitions for even distribution, a packaging box with matrix-loaded cavities, and a displacement mechanism using pneumatic shafts and motors to stabilize and stack rolls, ensuring accurate placement and prevention of tipping.

Benefits of technology

Enhances packing efficiency and integrity by evenly distributing and stabilizing rolls, reducing human resource waste, and improving production speed and stability during transportation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of raw material belt production, in particular to a packing device for coiled raw material belts, which comprises a base, a feeding part and a loading part are arranged at the top of the base, the feeding part comprises a U-shaped frame, a conveying belt is arranged in the U-shaped frame, a plurality of longitudinal division bars and a plurality of transverse division bars are arranged on the surface of the conveying belt, and the loading part comprises a tray. A packaging box is placed on the top of the tray, and a lifting boxing piece is arranged on the front side of the movable base. According to the packing device for the coiled raw material belts, the coiled raw material belts can be evenly distributed on the conveying belt under the limiting effect of the multiple longitudinal division bars and the multiple transverse division bars, the multiple coiled raw material belts can be stringed through the lifting packing piece, the interior of a packing box is divided into the multiple loading cavities distributed in a matrix mode through the multi-grid partition plates, and therefore the packing box can be used for packing the coiled raw material belts. A plurality of coiled raw material belts can be stacked in one loading cavity, and the coiled raw material belts are separately stacked by using a plurality of loading cavities, so that the coiled raw material belts are prevented from toppling over during boxing or transportation, and the boxing efficiency and the integrity of the raw material belts are favorably improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of raw tape production, in particular to a packing device for rolled raw tape. Background Art

[0002] In the traditional packing of raw tape rolls, manual packing is generally adopted. Specifically, workers need to manually take out each roll of raw tape one by one and place it in the packing space. This method is not without disadvantages: first, there is a serious waste of human resources because a large number of people are required to carry out monotonous and heavy packing work; second, the efficiency of manual packing is quite low, which greatly prolongs the packing cycle and reduces production efficiency; third, the manual packing error is large and the packaging stability does not meet the standard. Finally, this method is difficult to meet the large-scale, fast and efficient production requirements of the production line. At the same time, stacking multiple rolls of raw tape together also requires additional workload.

[0003] On the other hand, in the traditional method, the pressure of the loading equipment on each raw tape is uneven, and it is impossible to ensure that all rolled raw tapes are stably and accurately fixed on the loading equipment, which may cause the rolled raw tapes to roll or shift during the packing process, further affecting the packing efficiency and the integrity of the raw tapes. In view of this, we propose a packing device for rolled raw tapes. Utility Model Content

[0004] The utility model aims to provide a packaging device for rolled raw tape to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A packing device for rolled raw tapes, comprising a base, a feeding piece is provided at the top of the base and near the left side, the feeding piece comprises a U-shaped frame fixedly connected to the top of the base, a conveyor belt is provided in the U-shaped frame, a surface of the conveyor belt is provided with a plurality of longitudinal partitions arranged equidistantly from left to right, a surface of the conveyor belt and a position between two adjacent longitudinal partitions is provided with a plurality of transverse partitions arranged equidistantly from front to back, a plurality of rolled raw tapes arranged in a matrix are placed on the surface of the conveyor belt, under the limiting action of the plurality of longitudinal partitions and the plurality of transverse partitions, the rolled raw tapes can be evenly distributed on the conveyor belt, which is conducive to the lifting and lowering of the packing piece to string together the plurality of rolled raw tapes;

[0007] A loading part is provided at the top of the base and near the right side, and the loading part includes a pallet, a packing box is placed on the top of the pallet, and the top of the pallet has a groove of a certain depth so that the packing box can be stably placed. The packing box is divided into a plurality of loading cavities arranged in a matrix by a multi-grid partition, and a plurality of rolls of raw tape can be stacked in one loading cavity. The plurality of rolls of raw tape are stacked separately by using a plurality of loading cavities, so that the rolls of raw tape are prevented from tipping over during packing or transportation, which is conducive to improving the packing efficiency and the integrity of the raw tape;

[0008] A displacement member is provided above the feeding member and the loading member, and the displacement member includes two fixed vertical plates which are symmetrically arranged on the left and right sides, and the bottom ends of the fixed vertical plates are fixedly connected to the top of the base, and the tops of the two fixed vertical plates are commonly connected to a rectangular cross beam, and a strip movable groove is provided on the front side of the rectangular cross beam, and a movable seat which can be moved left and right is provided in the strip movable groove, and a lifting packing member is provided on the front side of the movable seat, and the lifting packing member includes a fixed horizontal plate fixedly connected to the front side of the movable seat, and an electric cylinder is provided on the top of the fixed horizontal plate, and the electric cylinder is externally connected to a power supply Working, the movable rod of the electric cylinder passes through the top of the fixed horizontal plate and is fixedly connected to the movable plate, and the bottom of the movable plate is provided with multiple air shafts arranged in a matrix, and the multiple air shafts are externally connected to the same pneumatic system, and the multiple air shafts work synchronously, and the movable seat drives the lifting and packing parts to move left and right, and adjusts the position of the lifting and packing parts so that the lifting and packing parts can move toward the loading parts after stringing together multiple rolls of raw tapes, and the movable plate is driven up and down by the electric cylinder, and the movable plate drives the multiple air shafts to move up and down, so that the multiple air shafts can string together multiple rolls of raw tapes.

[0009] Preferably, a first motor is provided on the left side of the U-shaped frame, the output shaft of the first motor is coaxially connected to the left end of one of the rotating shafts of the conveyor belt, the first motor is operated by an external power supply, and the first motor intermittently drives the conveyor belt to operate.

[0010] Preferably, legs are provided at the four corners of the bottom of the tray, and the bottom ends of the legs are fixedly connected to the top of the base to fix the position of the tray.

[0011] Preferably, a screw rod is rotatably connected between the left and right sides of the inner wall of the strip movable groove, the movable seat is threadedly connected to the outer wall of the screw rod, the movable seat is slidably connected in the strip movable groove, and the movable seat is driven to move right or left by the screw rod.

[0012] Preferably, a second motor is provided on the left side of the rectangular beam, the output shaft of the second motor is coaxially connected to the left end of the screw rod, the second motor is operated by an external power supply, and the screw rod is driven to rotate forward and reversely by the second motor.

[0013] Preferably, two positioning rods are provided on the top of the movable plate and are symmetrically arranged front to back, and the top ends of the two positioning rods pass through the bottom of the movable plate to improve the stability of the movable plate when it moves up and down.

[0014] Preferably, when the movable plate moves to directly above the conveyor belt, the positions of the multiple inflatable shafts respectively correspond to the positions of the corresponding number of multiple rolls of raw tapes on the conveyor belt, that is, the multiple inflatable shafts are respectively located directly above the same number of multiple rolls of raw tapes, and when the movable plate moves to directly above the packaging box, the multiple inflatable shafts are respectively located directly above the multiple loading cavities, ensuring that the multiple rolls of raw tapes strung together on the inflatable shafts can accurately enter the loading cavities.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] 1. The packing device for the rolled raw tape has a plurality of rolled raw tapes arranged in a matrix on the surface of the conveyor belt. Under the limiting effect of a plurality of longitudinal spacers and a plurality of transverse spacers, the rolled raw tapes can be evenly distributed on the conveyor belt, which is conducive to lifting and lowering the packing pieces to string together the plurality of rolled raw tapes.

[0017] 2. The packing device for the roll of raw tape has a packaging box that is divided into multiple loading cavities arranged in a matrix by multi-grid partitions. One loading cavity can stack multiple rolls of raw tape. Multiple loading cavities are used to stack multiple rolls of raw tape separately, so that the rolls of raw tape are prevented from tipping over during packing or transportation, which is beneficial to improving the packing efficiency and the integrity of the raw tape.

[0018] 3. The packing device of the rolled raw tape drives a movable plate to move up and down through an electric cylinder, and the movable plate drives multiple air shafts to move up and down, so that the multiple air shafts can string together multiple rolled raw tapes. The second motor drives the screw rod to rotate forward and reverse, and the screw rod drives the movable seat to move right or left. The movable seat drives the lifting and packing parts to move left and right, and the position of the lifting and packing parts is adjusted so that the lifting and packing parts can move toward the loading part after stringing together multiple rolled raw tapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the feeding member in the utility model;

[0021] Figure 3 It is a schematic diagram of the assembly structure of the displacement member and the lifting and packing member in the utility model;

[0022] Figure 4 It is a schematic diagram of the loading part structure in the utility model.

[0023] In the figure: 1. base; 2. feeding part; 20. U-shaped frame; 21. conveyor belt; 22. first motor; 23. longitudinal partition; 24. transverse partition; 3. displacement part; 30. fixed vertical plate; 31. rectangular crossbeam; 310. bar movable groove; 32. screw rod; 33. movable seat; 34. second motor; 4. lifting and lowering packing part; 40. fixed cross plate; 41. electric cylinder; 42. movable plate; 43. pneumatic shaft; 44. positioning rod; 5. loading part; 50. pallet; 51. support leg; 52. packing box; 520. multi-grid partition; 521. loading chamber; 6. rolled raw tape. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0026] See also Figure 1-Figure 4 , the utility model provides a technical solution:

[0027] A packing device for rolled raw tapes, comprising a base 1, a feeding piece 2 is provided at the top and near the left side of the base 1, the feeding piece 2 comprises a U-shaped frame 20 fixedly connected to the top of the base 1, a conveyor belt 21 is provided in the U-shaped frame 20, a surface of the conveyor belt 21 is provided with a plurality of longitudinal partitions 23 arranged equidistantly from left to right, a surface of the conveyor belt 21 and a position between two adjacent longitudinal partitions 23 is provided with a plurality of transverse partitions 24 arranged equidistantly from front to back, a plurality of rolled raw tapes 6 arranged in a matrix are placed on the surface of the conveyor belt 21, under the limiting action of the plurality of longitudinal partitions 23 and the plurality of transverse partitions 24, the rolled raw tapes 6 can be evenly distributed on the conveyor belt 21, which is conducive to the lifting and lowering of the packing piece 4 to string together the plurality of rolled raw tapes 6;

[0028] A loading part 5 is provided at the top of the base 1 and near the right side. The loading part 5 includes a pallet 50. A packing box 52 is placed on the top of the pallet 50. The top of the pallet 50 has a groove of a certain depth so that the packing box 52 can be stably placed. The packing box 52 is divided into a plurality of loading cavities 521 arranged in a matrix by a multi-grid partition 520. A plurality of rolls of raw tape 6 can be stacked in one loading cavity 521. The plurality of rolls of raw tape 6 can be stacked separately by using a plurality of loading cavities 521 to prevent the rolls of raw tape 6 from tipping over during packing or transportation, which is beneficial to improving the packing efficiency and the integrity of the raw tape.

[0029] A displacement member 3 is provided above the feeding member 2 and the loading member 5. The displacement member 3 includes two fixed vertical plates 30 which are symmetrically arranged on the left and right sides. The bottom ends of the fixed vertical plates 30 are fixedly connected to the top of the base 1. The tops of the two fixed vertical plates 30 are commonly connected to a rectangular crossbeam 31. A strip movable groove 310 is provided on the front side of the rectangular crossbeam 31. A movable seat 33 which can be moved left and right is provided in the strip movable groove 310. A lifting packing member 4 is provided on the front side of the movable seat 33. The lifting packing member 4 includes a fixed horizontal plate 40 which is fixedly connected to the front side of the movable seat 33. An electric cylinder 41 is provided on the top of the fixed horizontal plate 40. The electric cylinder 41 is connected to an external power supply to work. The movable rod of the cylinder 41 passes through the top of the fixed horizontal plate 40 and is fixedly connected to the movable plate 42. The bottom of the movable plate 42 is provided with a plurality of pneumatic shafts 43 arranged in a matrix. The plurality of pneumatic shafts 43 are externally connected to the same pneumatic system. The plurality of pneumatic shafts 43 operate synchronously. The movable seat 33 drives the lifting and packing part 4 to move left and right, and adjusts the position of the lifting and packing part 4 so that the lifting and packing part 4 can move toward the loading part 5 after stringing together a plurality of rolled raw tapes 6. The movable plate 42 is driven up and down by the electric cylinder 41, and the movable plate 42 drives the plurality of pneumatic shafts 43 to move up and down, so that the plurality of pneumatic shafts 43 can string together a plurality of rolled raw tapes 6.

[0030] In this embodiment, a first motor 22 is provided on the left side of the U-shaped frame 20, and the output shaft of the first motor 22 is coaxially connected to the left end of one of the rotating shafts of the conveyor belt 21. The first motor 22 is connected to an external power supply to work, and the first motor 22 intermittently drives the conveyor belt 21 to work.

[0031] Specifically, legs 51 are provided at the four corners of the bottom of the tray 50 , and the bottom ends of the legs 51 are fixedly connected to the top of the base 1 , so that the position of the tray 50 is fixed.

[0032] Furthermore, a screw rod 32 is rotatably connected between the left and right sides of the inner wall of the strip movable groove 310, and the movable seat 33 is threadedly connected to the outer wall of the screw rod 32. The movable seat 33 is slidably connected in the strip movable groove 310, and the movable seat 33 is driven to move right or left by the screw rod 32.

[0033] Furthermore, a second motor 34 is provided on the left side of the rectangular beam 31 , and the output shaft of the second motor 34 is coaxially connected to the left end of the screw rod 32 . The second motor 34 is connected to an external power source to drive the screw rod 32 to rotate forward and reversely.

[0034] Furthermore, two positioning rods 44 are provided on the top of the movable plate 42 and are symmetrically arranged front to back. The top ends of the two positioning rods 44 pass through the bottom of the movable plate 42 to improve the stability of the movable plate 42 when it moves up and down.

[0035] Furthermore, when the movable plate 42 moves to directly above the conveyor belt 21, the positions of the multiple inflatable shafts 43 correspond to the positions of the corresponding number of multiple rolls of raw tapes 6 on the conveyor belt 21, that is, the multiple inflatable shafts 43 are respectively located directly above the same number of multiple rolls of raw tapes 6, and when the movable plate 42 moves to directly above the packaging box 52, the multiple inflatable shafts 43 are respectively located directly above the multiple loading cavities 521, ensuring that the multiple rolls of raw tapes 6 strung together on the inflatable shafts 43 can accurately enter the loading cavity 521.

[0036] When the packing device for the rolled raw tape of the present embodiment is in use, the electric cylinder 41 drives the moving plate 42 to move downward, and the moving plate 42 drives the multiple air-expanding shafts 43 to move downward. When the bottom ends of the multiple air-expanding shafts 43 are respectively inserted into the reels of the multiple rolled raw tapes 6 and inflated, the rolled raw tapes 6 are fixed. Then, the electric cylinder 41 drives the moving plate 42 to move upward a distance greater than the height of a rolled raw tape 6. The first motor 22 works intermittently to drive the conveyor belt 21 to work. When the next group of rolled raw tapes 6 moves to a maximum height of 6, the electric cylinder 41 drives the moving plate 42 to move upward a distance greater than the height of a rolled raw tape 6. The first motor 22 works intermittently to drive the conveyor belt 21 to work. When the air shaft 43 is directly below the first air shaft 43, the electric cylinder 41 drives the moving plate 42 to move downward, and when the bottom end of the air shaft 43 is close to the rolled raw tape 6 on the conveyor belt 21, the air is deflated, so that the bottom end of the air shaft 43 can be inserted into the reel of the rolled raw tape 6 below. At this time, the rolled raw tape 6 previously sleeved on the air shaft 43 will be subject to the resistance of the rolled raw tape 6 below and move upward, and then the air shaft 43 is inflated to fix the two rolled raw tapes 6. After repeating the above operation for multiple times, multiple rolled raw tapes can be fixed together. The raw material tape 6 is strung together. When the multiple air shafts 43 are all strung with the rolled raw material tape 6, the movable rod of the electric cylinder 41 is completely retracted, and the second motor 34 drives the screw rod 32 to rotate forward, so that the screw rod 32 drives the moving seat 33 to move to the right, until the moving plate 42 moves to the top of the packaging box 52, and then the movable rod of the electric cylinder 41 is fully extended, so that the multiple air shafts 43 enter the multiple loading chambers 521 respectively, and the multiple air shafts 43 are deflated at the same time, so as to release the fixation of the rolled raw material tape 6, and then the movable rod of the electric cylinder 41 is completely extended. The movable rod is fully retracted, so that the multiple inflatable shafts 43 are respectively moved out from the multiple loading chambers 521, and then the second motor 34 drives the screw rod 32 to rotate in the opposite direction, so that the movable plate 42 moves to the top of the conveyor belt 21 and enters the next packing operation, so that the multiple rolls of raw tapes 6 are stacked in the packaging box 52. The multiple loading chambers 521 stack the multiple rolls of raw tapes 6 separately, which can prevent the rolls of raw tapes 6 from tipping over during packing or transportation, which is beneficial to improving the packing efficiency and the integrity of the raw tapes.

[0037] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.

Claims

1. A packaging device for rolled raw tape, comprising a base (1), characterized in that: A feeding member (2) is provided at the top of the base (1) and near the left side, the feeding member (2) comprising a U-shaped frame (20) fixedly connected to the top of the base (1), a conveyor belt (21) is provided inside the U-shaped frame (20), a surface of the conveyor belt (21) is provided with a plurality of longitudinal partitions (23) arranged equidistantly from left to right, a surface of the conveyor belt (21) and a position between two adjacent longitudinal partitions (23) is provided with a plurality of transverse partitions (24) arranged equidistantly from front to back, a plurality of rolled raw material tapes (6) arranged in a matrix are placed on the surface of the conveyor belt (21), a loading member (5) is provided at the top of the base (1) and near the right side, the loading member (5) comprising a tray (50), a packaging box (52) is placed on the top of the tray (50), the packaging box (52) is divided into a plurality of loading chambers arranged in a matrix by a multi-grid partition (520) (521), a displacement member (3) is provided above the feeding member (2) and the loading member (5), the displacement member (3) comprising two fixed vertical plates (30) arranged in a left-right symmetrical manner, the tops of the two fixed vertical plates (30) being connected to a rectangular cross beam (31) in common, a strip movable groove (310) being provided on the front side of the rectangular cross beam (31), a movable seat (33) movable left-right is provided in the strip movable groove (310), a lifting and lowering packing member (4) is provided on the front side of the movable seat (33), the lifting and lowering packing member (4) comprising a fixed horizontal plate (40) fixedly connected to the front side of the movable seat (33), an electric cylinder (41) being provided on the top of the fixed horizontal plate (40), a movable rod of the electric cylinder (41) passing through the top of the fixed horizontal plate (40) and being fixedly connected to the movable plate (42), a plurality of inflatable shafts (43) arranged in a matrix are provided on the bottom of the movable plate (42).

2. The packing device for rolled raw tape according to claim 1, characterized in that: A first motor (22) is provided on the left side of the U-shaped frame (20), and an output shaft of the first motor (22) is coaxially connected to the left end of one of the rotating shafts of the conveyor belt (21).

3. The packing device for rolled raw tape according to claim 1, characterized in that: Support legs (51) are provided at the four corners of the bottom of the tray (50), and the bottom ends of the support legs (51) are fixedly connected to the top of the base (1).

4. The packing device for rolled raw tape according to claim 1, characterized in that: A screw rod (32) is rotatably connected between the left and right sides of the inner wall of the strip-shaped movable groove (310), the movable seat (33) is threadedly connected to the outer wall of the screw rod (32), and the movable seat (33) is slidably connected in the strip-shaped movable groove (310).

5. The packing device for rolled raw tape according to claim 4, characterized in that: A second motor (34) is provided on the left side of the rectangular crossbeam (31), and an output shaft of the second motor (34) is coaxially connected to the left end of the screw rod (32).

6. The packing device for rolled raw tape according to claim 1, characterized in that: Two positioning rods (44) are arranged symmetrically in front and back at the top of the movable plate (42), and the top ends of the two positioning rods (44) penetrate the bottom of the movable plate (42).

7. The packing device for rolled raw tape according to claim 1, characterized in that: When the movable plate (42) moves to a position directly above the conveyor belt (21), the positions of the plurality of inflatable shafts (43) respectively correspond to the positions of a corresponding number of rolled raw tapes (6) on the conveyor belt (21); and when the movable plate (42) moves to a position directly above the packaging box (52), the plurality of inflatable shafts (43) are respectively located directly above the plurality of loading chambers (521).