Vehicle-mounted refrigerator transfer equipment with plug identification function

By using multiple branch conveyor belts and automatic detection mechanisms in the vehicle-mounted refrigerator transfer equipment, the damage caused by the equipment missing and unplugged during the vehicle-mounted refrigerator inspection process is solved, and efficient and safe conveyor belt start is achieved, which improves the detection efficiency and equipment stability.

CN222248980UActive Publication Date: 2024-12-27QINGDAO KUHLMANN APPLIANCES CO LTD
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Patent Information

Application Number
CN202420016132.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-04
Publication Date
2024-12-27
Estimated Expiration
2034-01-04

AI Technical Summary

Technical Problem

During the process of vehicle-mounted refrigerator assembly line inspection, staff need to frequently operate multiple vehicle-mounted refrigerators, which is easy to miss the unplugged temperature detection equipment or power supply lines, resulting in damage during transportation. An automatic detection mechanism is urgently needed to ensure that all wire harnesses are removed before starting. Conveyor belt.

Method used

A vehicle-mounted refrigerator transfer equipment with plug-in recognition function was designed, and a multi-branch conveyor belt and lifting transport component were used for vertical transfer. The temperature sensor and photoelectric sensor were combined to detect the plug-in and unplugging status of the equipment inside and outside the vehicle-mounted refrigerator, and through the controller and The human-computer interface realizes automatic detection and indicator light prompts to ensure that all wire harnesses are removed before starting the conveyor belt.

Benefits of technology

It improves detection efficiency, prevents equipment damage, and ensures the safe and reliable operation of the conveyor belt through automatic detection mechanism, reducing the risk of human misoperation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses vehicle-mounted refrigerator transfer equipment with a pulling and inserting recognition function, and relates to the technical field of vehicle-mounted refrigerator transfer detection, the vehicle-mounted refrigerator transfer equipment comprises a controller, a power supply socket, a primary conveyor belt and a plurality of branch conveyor belts which are uniformly distributed in the conveying direction of the primary conveyor belt at equal intervals, and the primary conveyor belt is of a roller conveying structure; a lifting transfer assembly is installed at the position of an inner gap of the main conveyor belt, the power supply socket is connected to a power supply wire harness of the vehicle-mounted refrigerator, the input end of the controller is electrically connected to the temperature sensor, and the output end of the controller is electrically connected with the main conveyor belt and the branch conveyor belts. The parallel detection operation of a plurality of assembly lines of the vehicle-mounted refrigerator is realized by utilizing the lifting transfer assembly; the temperature sensor is arranged in a hoisting mode, after the vehicle-mounted refrigerator is transported to the detection position, a worker directly inserts the temperature sensor into the vehicle-mounted refrigerator for detection, and meanwhile the temperature sensor can also be applied to follow-up plug-in and plug-out recognition.
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Description

Technical Field

[0001] The present application relates to the technical field of vehicle refrigerator transport detection, and in particular to a vehicle refrigerator transport device with a plug-in and unplug identification function. Background Art

[0002] The refrigeration test of the car refrigerator assembly line is one of the core links in the production process of car refrigerators. Its main purpose is to ensure that the refrigeration performance of the produced car refrigerators meets the design specifications and quality standards. The assembly line usually includes the following steps: the factory that produces car refrigerators usually sets up a special car refrigerator assembly line to transfer the car refrigerators from the production line to the testing position; at the testing position, the operator needs to provide power to the car refrigerator so that the testing equipment can operate normally; insert the temperature detection device into the car refrigerator for temperature detection. During the temperature detection, the temperature inside the car refrigerator will be monitored and recorded, and then compared and analyzed according to the preset standards; after the test is completed, the test results will be sent to the staff for review and processing.

[0003] After the inspection is completed, the staff needs to unplug the power cords of all the car refrigerators on the assembly line from the power supply, unplug all the temperature detection devices from the car refrigerators, and then start the conveyor belt to transport the batch of car refrigerators; during this period, since the staff need to operate a large number of car refrigerators, if there is any omission or negligence in unplugging the temperature detection device or the power cord, and then starting the transmission, the power cord or the temperature detection device will be damaged under the action of the conveying force. Therefore, a detection device is urgently needed to detect whether the temperature detection device or the power cord is unplugged, so as to ensure that the conveyor belt can only be started again when all the wiring harnesses are unplugged. Utility Model Content

[0004] The present invention provides a vehicle-mounted refrigerator transport device with plug-in and unplug identification function, and the specific implementation method is as follows:

[0005] A main conveyor belt and several branch conveyor belts evenly arranged at equal distances along the conveying direction of the main conveyor belt. The main conveyor belt is a roller conveying structure, and a lifting and transferring assembly is installed at the internal gap thereof. The lifting and transferring assembly is used to vertically transfer the vehicle refrigerator from the main conveyor belt to the branch conveyor belt. Several vehicle refrigerator detection positions are evenly spaced along the conveying direction of the branch conveyor belt;

[0006] A temperature sensor is installed above the detection position and a power supply socket is installed below the detection position. The power supply socket is connected to the power supply harness of the vehicle refrigerator. The temperature sensor is used to detect the temperature when the vehicle refrigerator is running and is inserted into the refrigeration cavity.

[0007] The controller has an input end electrically connected to the temperature sensor, and an output end electrically connected to the main conveyor belt and the branch conveyor belt. After the detection is completed and the controller detects that there is no low-temperature input to each temperature sensor, the branch conveyor belt is turned on to transport the vehicle refrigerator. If there is low-temperature input, it proves that the temperature sensor has not been pulled out of the refrigeration chamber, and the branch conveyor belt will not be operated.

[0008] Preferably, it also includes a photoelectric sensor electrically connected to the controller, the photoelectric sensor is integrated on the panel of the power socket, and is used to detect whether the plug of the power supply harness is unplugged from the power socket.

[0009] Based on the above technical solution, when the temperature sensor is higher than the specified set low temperature, the indicator light is green, which means that the temperature sensor is removed. Otherwise, it means that the temperature sensor has not been removed. Even after the car refrigerator stops supplying power, the internal temperature will still remain low for a certain period of time, which is lower than the set low temperature. Therefore, the temperature sensor can be used to determine whether it is removed before starting the conveyor belt for the second time. The photoelectric sensor can be set in the ground wire hole of the power socket to determine whether the plug of the power supply harness is inserted, or it can be installed in an additional slot opened separately between the ground, fire and neutral wire holes.

[0010] Preferably, it also includes a frame, with gaps for workers to work between each branch conveyor belt, the frame is arranged above all branch conveyor belts, and its top plate is provided with a plurality of beams for hoisting the temperature sensor harness.

[0011] Based on the above technical solution, a guide rail or a hoist can be added to the crossbeam of the frame, so that each temperature sensor harness has the function of position adjustment to cope with the adjustment of the corresponding relationship between the distance between the vehicle refrigerators and the position of the vehicle refrigerators after the modification.

[0012] Preferably, it also includes a human-machine interface electrically connected to the controller, on which an emergency stop button, indicator lights and branch buttons are integrated, and the number of branch buttons corresponds to the number of indicator lights. The branch buttons are used to control the start and stop of each branch conveyor belt, and the indicator lights are used to prompt whether the power supply harness and temperature sensor on the branch conveyor belt are removed.

[0013] Based on the above technical solution, the emergency stop button is used to control the one-touch shutdown of all conveyor belts to prevent major safety accidents; at the same time, the branch button controls the start and stop of the corresponding branch conveyor belt, and the indicator light shows green, indicating that all wiring harnesses on the branch conveyor belt have been removed.

[0014] Preferably, the trunk conveyor belt includes a first bracket, and the roller conveying structure is composed of a plurality of rollers, each of which is installed at an equal distance on the top of the first bracket.

[0015] Preferably, the branch conveyor belt includes a second bracket and a conveyor belt arranged on the second bracket, and the second bracket is equipped with a motor, and an output end of the motor is connected to the conveyor belt.

[0016] Preferably, the vehicle refrigerator comprises a box body, the box body is provided with a refrigeration cavity opening upward, a cover body is hingedly provided at the open end of the box body, and a power supply harness is connected to the side of the vehicle refrigerator.

[0017] Preferably, it also includes the same number of pallets as the vehicle refrigerator, and the pallets are placed at the bottom of the vehicle refrigerator to increase the contact area between the main conveyor belt and the branch conveyor belt, thereby improving the transportation stability of the vehicle refrigerator.

[0018] Based on the above technical solution, the shape of the vehicle refrigerator is not a square structure, and its lower cross-sectional area is smaller than the upper cross-sectional area. At the same time, it will pass through a roller conveyor structure with gaps. Therefore, adding a pallet can effectively improve the stability of the vehicle refrigerator transportation; the lifting and transfer component is an existing conventional belt conveyor structure, and a conventional lifting mechanism is provided at the bottom. The lifting and transfer component is also electrically connected to the controller.

[0019] In summary, this application includes the following beneficial technical effects:

[0020] 1. The utility model realizes parallel inspection of multiple assembly lines of vehicle refrigerators by setting multiple branch conveyor belts and using a lifting and transferring assembly to vertically transfer the vehicle refrigerator from the main conveyor belt, thereby greatly improving the inspection efficiency;

[0021] 2. The utility model sets the temperature sensor by hoisting. When the vehicle refrigerator is transported to the detection position, the staff can directly insert it into the vehicle refrigerator for detection. At the same time, the temperature sensor can also be used for subsequent plug-in identification;

[0022] 3. The utility model has a simple structure, and a photoelectric sensor is arranged on the power supply socket to detect whether the power supply harness of the vehicle refrigerator is unplugged before the secondary transport, thereby effectively preventing misoperation. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural schematic diagram of the utility model;

[0024] Figure 2 This utility model Figure 1 Enlarged diagram of the middle structure Figure 1 ;

[0025] Figure 3 This utility model Figure 1 Enlarged diagram of the middle structure Figure 2 ;

[0026] Figure 4It is a structural schematic diagram of the branch conveyor belt in the utility model;

[0027] Figure 5 It is a cross-sectional schematic diagram of the structure in the utility model;

[0028] Figure 6 This utility model Figure 5 Enlarged diagram of the middle structure Figure 2 ;

[0029] Figure 7 It is an electrical schematic diagram of the utility model.

[0030] Description of reference numerals:

[0031] 1. Main conveyor belt, 2. Branch conveyor belt, 3. Lifting and transfer assembly, 4. Frame, 5. Human-machine interface, 6. Power socket, 7. Temperature sensor, 8. Car refrigerator, 9. Pallet, 10. Photoelectric sensor, 11. Controller, 101. First bracket, 102. Roller conveying structure, 201. Conveyor belt, 202. Second bracket, 203. Motor, 501. Emergency stop button, 502. Indicator light, 503. Branch button, 801. Box, 802. Cover, 803. Refrigeration chamber, 804. Power supply harness. DETAILED DESCRIPTION

[0032] The following describes the specific implementation of the utility model in conjunction with the accompanying drawings and embodiments:

[0033] It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification so that people familiar with this technology can understand and read them, and are not used to limit the conditions under which the present invention can be implemented. Any structural modification, change in proportional relationship or adjustment of size should still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0034] At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" cited in this specification are only for the convenience of description and are not used to limit the scope of the implementation of the present utility model. Changes or adjustments to their relative relationships should be regarded as the scope of the implementation of the present utility model without substantially changing the technical content.

[0035] The following is combined with Figure 1-7 This application is described in further detail.

[0036] The embodiment of the present application discloses a vehicle-mounted refrigerator transport device with a plug-in and unplug identification function.

[0037] Example 1

[0038] Reference Figures 1 to 4 The present embodiment discloses a vehicle-mounted refrigerator transport device with a plug-in and unplug identification function, comprising a frame 4, a temperature sensor 7, a power socket 6, a main conveyor belt 1, and a plurality of branch conveyor belts 2 equidistantly arranged along the conveying direction of the main conveyor belt 1. The main conveyor belt 1 is a roller conveying structure 102, and a lifting and transporting assembly 3 is installed at the internal gap thereof. The branch conveyor belt 2 is provided with a plurality of detection positions of the vehicle-mounted refrigerator 8 equidistantly along its conveying direction. In the present structure, the temperature sensor 7 is hoisted above the detection position, and the power socket 6 is installed below the detection position. The batch rapid detection of the vehicle-mounted refrigerator 8 is realized through a plurality of detection positions.

[0039] The vehicle refrigerator 8 includes a box body 801, which is provided with a refrigeration cavity 803 opening upward, and a cover body 802 is hingedly provided at the open end. The side of the vehicle refrigerator 8 is connected to a power supply harness 804, and the frame 4 is arranged above all branch conveyor belts 2. The top plate thereof is provided with a plurality of beams for hoisting the harness of the temperature sensor 7. In this structure, the power supply socket 6 is connected to the power supply harness 804 of the vehicle refrigerator 8, and the temperature sensor 7 is used to detect the temperature when the vehicle refrigerator 8 is inserted into the refrigeration cavity 803 when the vehicle refrigerator 8 is in operation.

[0040] The main conveyor belt 1 includes a first bracket 101, and the roller conveying structure 102 is composed of a plurality of rollers, each roller is installed at an equal distance on the top of the first bracket 101, and the branch conveyor belt 2 includes a second bracket 202 and a conveyor belt 201 arranged on the second bracket 202. The second bracket 202 is installed with a motor 203, and its output end is connected to the conveyor belt 201. In this structure, the lifting and transfer component 3 is used to vertically transfer the vehicle refrigerator 8 from the main conveyor belt 1 to the branch conveyor belt 2.

[0041] Example 2

[0042] Reference Figure 3 , and based on the above embodiments, this embodiment also provides a vehicle-mounted refrigerator transfer device with a plug-in and unplug identification function, and also includes the same number of pallets 9 as the vehicle-mounted refrigerator 8. In this structure, the pallets 9 are placed at the bottom of the vehicle-mounted refrigerator 8. The pallets 9 are used to increase the contact area between the main conveyor belt 1 and the branch conveyor belt 2, thereby improving the transportation stability of the vehicle-mounted refrigerator 8.

[0043] Example 3

[0044] Reference Figures 3 to 7, and based on the above embodiments, this embodiment also provides a vehicle-mounted refrigerator transport device with a plug-in and unplugging identification function, which also includes a controller 11 and a human-machine interface 5 electrically connected to the controller 11, the input end of the controller 11 is electrically connected to the temperature sensor 7, and its output end is electrically connected to the main conveyor belt 1 and the branch conveyor belt 2. In this structure, the human-machine interface 5 is integrated with an emergency stop button 501, an indicator light 502 and a branch button 503. The number of branch buttons 503 and the number of indicator lights 502 correspond one to one. The branch button 503 is used to control the start and stop of each branch conveyor belt 2. The temperature sensor 7 is also used for plug-in detection before the branch conveyor belt 2 is started again, and the indicator light 502 is used to determine whether the wiring harness of the temperature sensor 7 is unplugged.

[0045] The specific implementation process is as follows: several vehicle refrigerators 8 on the main conveyor belt 1 are transferred to the detection positions of each branch conveyor belt 2 in turn through the lifting and transfer assembly 3; the staff inserts the corresponding temperature sensors 7 into the refrigeration chamber 803 in turn, and inserts the power supply harness 804 into the power supply socket 6 for power supply; after the refrigeration chamber 803 is running at a low temperature, the temperature sensor 7 performs data collection; after the data collection is completed, it is necessary to unplug each temperature sensor 7 and the power supply harness 804; if all the temperature sensors 7 are unplugged, their measured data will return to the normal temperature state, and the indicator light 502 will be green. At this time, pressing the branch button 503 can realize the transportation of the vehicle refrigerator 8; if the temperature sensors 7 are not all unplugged, their measured data will have a low temperature value, and the indicator light 502 will be red, prompting the staff to unplug it.

[0046] Example 4

[0047] Reference Figures 3 to 6 , and based on the above embodiment, this embodiment also provides a vehicle-mounted refrigerator transport device with a plug-in and unplug identification function, which also includes a photoelectric sensor 10 electrically connected to the controller 11, and the photoelectric sensor 10 is integrated on the panel of the power socket 6. In this structure, the photoelectric sensor 10 is used to detect whether the plug of the power supply harness 804 is unplugged from the power supply socket 6. When the plug of the power supply harness 804 is unplugged, the photoelectric sensor 10 detects a signal; when the plug of the power supply harness 804 is unplugged, the photoelectric sensor 10 has no signal, and the indicator light 502 is green at this time; when the photoelectric sensor 10 and the temperature sensor 7 are introduced for detection at the same time, when both are green trends, the indicator light 502 is green, which proves that the plugs of the temperature sensor 7 harness and the power supply harness 804 have been unplugged; anyway, the indicator light 502 is not green, prompting the staff not to press the branch button 503.

[0048] Many other changes and modifications can be made without departing from the concept and scope of the utility model. It should be understood that the utility model is not limited to a specific embodiment, and the scope of the utility model is defined by the appended claims.

Claims

1. A vehicle-mounted refrigerator transport device with plug-in and unplug identification function, characterized in that: include: A main conveyor belt (1) and a plurality of branch conveyor belts (2) equidistantly arranged along the conveying direction of the main conveyor belt (1); the main conveyor belt (1) is a roller conveying structure (102); a lifting and transferring assembly (3) is installed at an internal gap thereof; the lifting and transferring assembly (3) is used to vertically transfer a vehicle refrigerator (8) from the main conveyor belt (1) to the branch conveyor belt (2); and the branch conveyor belt (2) is provided with a plurality of detection positions for the vehicle refrigerator (8) equidistantly arranged along its conveying direction; A temperature sensor (7) is suspended above the detection position and a power supply socket (6) is installed below the detection position, the power supply socket (6) is connected to the power supply harness (804) of the vehicle refrigerator (8), and the temperature sensor (7) is used to detect the temperature when the vehicle refrigerator (8) is inserted into the refrigeration cavity (803) when in operation; A controller (11) has an input end electrically connected to the temperature sensor (7), and an output end electrically connected to the main conveyor belt (1) and the branch conveyor belt (2). After the detection is completed and the controller (11) detects that there is no low-temperature input to each of the temperature sensors (7), the branch conveyor belt (2) is turned on to transport the vehicle refrigerator (8). If there is low-temperature input, it proves that the temperature sensor (7) has not been pulled out of the refrigeration chamber (803), and the branch conveyor belt (2) is not operated.

2. The vehicle-mounted refrigerator transport device with plug-in and unplug identification function according to claim 1, characterized in that: It also includes a photoelectric sensor (10) electrically connected to the controller (11), wherein the photoelectric sensor (10) is integrated on the panel of the power socket (6) and is used to detect whether the plug of the power harness (804) is unplugged from the power socket (6).

3. The vehicle-mounted refrigerator transport device with plug-in and unplug identification function according to claim 2, characterized in that: It also includes a frame (4), with gaps for workers to work between the branch conveyor belts (2), and the frame (4) is arranged above all the branch conveyor belts (2), and its top plate is provided with a plurality of beams for hoisting the wiring harness of the temperature sensor (7).

4. The vehicle-mounted refrigerator transport device with plug-in and unplug identification function according to claim 3, characterized in that: It also includes a human-machine interface (5) electrically connected to the controller (11), the human-machine interface (5) being integrated with an emergency stop button (501), an indicator light (502) and a branch button (503), the number of the branch buttons (503) corresponding to the number of the indicator lights (502), the branch buttons (503) being used to control the start and stop of each branch conveyor belt (2), and the indicator light (502) being used to prompt whether the power supply harness (804) and the temperature sensor (7) on the branch conveyor belt (2) are removed.

5. The vehicle-mounted refrigerator transport device with plug-in and unplug identification function according to claim 1, characterized in that: The trunk conveyor belt (1) comprises a first support (101), and the roller conveying structure (102) is composed of a plurality of rollers, each roller being installed at an equal distance from the top of the first support (101).

6. The vehicle-mounted refrigerator transport device with plug-in and unplug identification function according to claim 1, characterized in that: The branch conveyor belt (2) comprises a second bracket (202) and a conveyor belt (201) arranged on the second bracket (202); the second bracket (202) is equipped with a motor (203), the output end of which is connected to the conveyor belt (201).

7. The vehicle-mounted refrigerator transport device with plug-in and unplug identification function according to claim 1, characterized in that: The vehicle-mounted refrigerator (8) comprises a box body (801), wherein the box body (801) is provided with a refrigeration cavity (803) opening upward, and a cover body (802) is hingedly provided at the open end thereof, and a power supply harness (804) is connected to the side of the vehicle-mounted refrigerator (8).

8. The vehicle-mounted refrigerator transport device with plug-in and unplug identification function according to claim 1, characterized in that: It also includes the same number of pallets (9) as the vehicle-mounted refrigerator (8), wherein the pallets (9) are placed at the bottom of the vehicle-mounted refrigerator (8) and are used to increase the contact area between the main conveyor belt (1) and the branch conveyor belt (2), thereby improving the transportation stability of the vehicle-mounted refrigerator (8).

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