Dust-free material placing mechanism for dust-free cotton swab production
By designing a dust-free material placement mechanism for dust-free cotton swab production, using the combination of power parts and placement parts to automatically place the dust-free cloth on the heat sealing equipment, solving the problems of high labor intensity and low efficiency caused by manual operation. Improved productivity and automation.
Patent Information
- Application Number
- CN202420955483.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-06
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-06
AI Technical Summary
In the production process of dust-free cotton swabs, the prior art requires manual operation of dust-free cloth placement, resulting in high labor intensity, low work efficiency, and lack of automation.
A dust-free material placement mechanism for dust-free cotton swab production is designed, including a first power piece, a mounting frame, a third power piece, a first placement part and a second placement part, which is driven by a driven wheel, a gas pipe joint and a motor to be automated. Place the dust-free cloth on the lower mold of the heat sealing equipment, and cut and heat seal.
The automatic placement of dust-free cloth is realized, which reduces the intensity of human labor, improves work efficiency, improves the degree of automation of the workshop, and saves production costs.
Smart Images
Figure CN222248989U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of dust-free material placement, in particular to a dust-free material placement mechanism for dust-free cotton swab production. Background Art
[0002] The dust-free cotton swab includes a dust-free cloth serving as a cleaning part and a rod serving as a handle; during the production process, the dust-free cloth needs to be wrapped around the end of the rod, and then a heat-sealing device is used to cut the dust-free cloth and heat-seal it to the end of the rod.
[0003] The commonly used method of placing the dust-free cloth is: first, the operator places one end of the dust-free cloth on the lower mold of the heat-sealing equipment, and then the external structure places the rod into the dust-free cloth on the lower mold, and then the other end of the dust-free cloth is placed on the rod, and then the heat-sealing equipment works to move its upper mold toward the lower mold. During this process, the upper mold and the lower mold cooperate with each other to cut the dust-free cloth and heat-seal it on the end of the rod, thereby completing the production steps of the dust-free cotton swab; however, the dust-free cloth needs to be placed manually by the operator, which has high labor intensity and low work efficiency. These problems are urgently needed to be solved. Utility Model Content
[0004] The purpose of the utility model is to provide a dust-free material placement mechanism for dust-free cotton swab production to solve the above problems.
[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0006] A dust-free material placement mechanism for dust-free cotton swab production, comprising a first power member, a mounting frame, a third power member, a first placement component and a second placement component, wherein the mounting frame is movably connected to the first power member through the second power member, the first placement component is connected to the mounting frame, the first placement component is movably connected to the second placement component through a connecting member, the third power member is connected to the mounting frame, and the third power member is meshed with the connecting member;
[0007] The connecting member is provided with a driven wheel, and the driven wheel is meshed with the third power member;
[0008] The first placement component is provided with a hollow portion and a first hole, and the second placement component is provided with a second hole;
[0009] The first placement component and the second placement component are both provided with trachea joints, and the trachea joints are communicated with the first hole and the second hole respectively.
[0010] Furthermore, the connecting member is movably connected to the first placement component, the connecting member is fixedly connected to the second placement component, the end of the connecting member is movably connected to the installation frame through a bearing, and the driven wheel is meshed with the driving wheel of the third power member.
[0011] Furthermore, the driven wheel is specifically a gear, the driven wheel is fixedly connected to the connecting member body, the third power member also includes a motor, the driving wheel is connected to the rotating shaft of the motor, and the driven wheel is meshed with the driving wheel.
[0012] Furthermore, there are a plurality of the first holes and the second holes, and the trachea connector is located on the side surfaces of the first placement component and the second placement component.
[0013] Furthermore, the first hole and the trachea joint are located at a position where the first placement component is far away from the second placement component, and the second hole and the trachea joint are located at a position where the second placement component is far away from the first placement component.
[0014] Furthermore, the first holes are distributed in a linear array in the length direction of the first placement component, and the first holes are distributed in a linear array in the width direction of the first placement component; the second holes are distributed in a linear array in the length direction of the second placement component, and the second holes are distributed in a linear array in the width direction of the second placement component.
[0015] Furthermore, the hollow portion is located on the first placement component close to the second placement component.
[0016] Furthermore, the extension portion of the installation frame is movably connected to the first power member through a push rod and a guide shaft of the second power member, and the installation frame is separated from the first power member.
[0017] Furthermore, the first power component is a linear module, and the second power component is a pneumatic cylinder, an oil cylinder or an electric cylinder.
[0018] Furthermore, the second power component is specifically a cylinder, and the first power component includes an external shell and an internal transmission mechanism; the transmission mechanism includes a motor, a screw assembly and a slide rail, the screw of the screw assembly is connected to the rotating shaft of the motor, the nut seat on the screw assembly is connected to the mounting plate outside the first power component, the mounting plate is connected to the cylinder body of the second power component, and the motor is specifically a servo motor; the length direction of the first power component is parallel to the horizontal plane.
[0019] The beneficial effects of the utility model are: providing a dust-free material placing mechanism for the production of dust-free cotton swabs, through the cooperation of the first power member, the mounting frame, the third power member, the first placing component and the second placing component, a dust-free material placing mechanism for the production of dust-free cotton swabs is manufactured, which replaces manual work to place the dust-free cloth on the lower mold, and places the dust-free cloth on the rod on the lower mold, thereby achieving the effect of using machines instead of manual work in the process of placing the dust-free cloth, reducing manual labor intensity, improving work efficiency, improving the degree of automation of the workshop, and saving production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The utility model is an axonometric diagram of the overall structure of a dust-free material placement mechanism for producing dust-free cotton swabs.
[0021] Figure 2 This is another overall structural axonometric diagram of a dust-free material placement mechanism for producing dust-free cotton swabs according to the utility model.
[0022] Figure 3 This is a front view of the overall structure of a dust-free material placement mechanism for producing dust-free cotton swabs according to the utility model.
[0023] Figure 4 This is another overall structural axonometric diagram of the dust-free material placement mechanism for dust-free cotton swab production of the utility model.
[0024] In the figure: 1, first power member; 2, second power member; 3, mounting frame; 4, connecting member; 41, driven wheel; 5, third power member; 6, first placement component; 7, hollow portion; 8, first hole; 9, second placement component; 10, second hole; 11, trachea joint. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the utility model and are not used to limit the utility model. The same or similar reference numerals throughout represent the same or similar elements or elements with the same or similar functions. The embodiments described in the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model.
[0026] In the description of the present utility model, it is necessary to understand that the terms "center", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, features defined as "first" and "second" may explicitly or implicitly include one or more of the features, and in the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0027] refer to Figures 1 to 4, a dust-free material placement mechanism for dust-free cotton swab production, comprising a first power member 1, a mounting frame 3, a third power member 5, a first placement component 6 and a second placement component 9, wherein the mounting frame 3 is movably connected to the first power member 1 through the second power member 2, the first power member 1 is used to drive the mounting frame 3 to make a linear motion, the second power member 2 is used to drive the mounting frame 3 to move in a vertical direction, the first placement component 6 is connected to the mounting frame 3, the first placement component 6 is movably connected to the second placement component 9 through a connecting member 4, the third power member 5 is connected to the mounting frame 3, the third power member 5 is meshed with the connecting member 4, and is used to drive the second placement component 9 to move toward the first placement component 6 through a driven wheel 41 on the connecting member 4;
[0028] The connecting member 4 is provided with a driven wheel 41, and the driven wheel 41 is engaged with the third power member 5, and is used to drive the second placement member 9 to move toward the first placement member 6 through the driven wheel 41 on the connecting member 4;
[0029] The first placement component 6 is provided with a hollow portion 7 and a first hole 8, the hollow portion 7 is used to avoid interference with the lower mold of the heat sealing device, and the second placement component 9 is provided with a second hole 10;
[0030] The first placement component 6 and the second placement component 9 are both provided with an air pipe joint 11, which is respectively connected to the first hole 8 and the second hole 10 to serve as an air extraction channel. The first power component 1, the third power component 5, the first placement component 6 and the second placement component 9 are all connected to an external control system.
[0031] The connecting member 4 is movably connected to the first placement component 6, and the connecting member 4 is fixedly connected to the second placement component 9. The end of the connecting member 4 is movably connected to the mounting frame 3 via a bearing to ensure that the second placement component 9 can be driven to move toward the first placement component 6. The driven wheel 41 is meshed with the driving wheel of the third power member 5 to provide power for the movement of the connecting member 4.
[0032] The driven wheel 41 is specifically a gear, and the driven wheel 41 is fixedly connected to the main body of the connecting member 4. The third power member 5 also includes a motor. The driving wheel is connected to the rotating shaft of the motor. The driven wheel 41 is meshed with the driving wheel to provide power for the movement of the connecting member 4.
[0033] There are multiple first holes 8 and multiple second holes 10 to ensure adsorption efficiency. The air pipe connector 11 is located on the side of the first placement component 6 and the second placement component 9.
[0034] The first hole 8 and the trachea connector 11 are located at a part of the first placement component 6 far away from the second placement component 9 , and the second hole 10 and the trachea connector 11 are located at a part of the second placement component 9 far away from the first placement component 6 .
[0035] The first holes 8 are distributed in a linear array in the length direction of the first placement part 6, and the first holes 8 are distributed in a linear array in the width direction of the first placement part 6; the second holes 10 are distributed in a linear array in the length direction of the second placement part 9, and the second holes 10 are distributed in a linear array in the width direction of the second placement part 9, so as to ensure the adsorption efficiency.
[0036] The hollow portion 7 is located on the first placement component 6 close to the second placement component 9 to avoid interference with the lower mold of the heat sealing device.
[0037] The extended portion of the installation frame 3 is movably connected to the first power member 1 through the push rod and the guide shaft of the second power member 2, and the installation frame 3 is separated from the first power member 1.
[0038] The first power member 1 is a linear module for providing force in the horizontal direction, and the second power member 2 is a cylinder, an oil cylinder or an electric cylinder for providing force in the vertical direction.
[0039] The second power component 2 is specifically a cylinder, and the first power component 1 includes an external shell and an internal transmission mechanism; the transmission mechanism includes a motor, a screw assembly and a slide rail, the screw of the screw assembly is connected to the rotating shaft of the motor, the nut seat on the screw assembly is connected to the mounting plate outside the first power component 1, the mounting plate is connected to the cylinder body of the second power component 2, and the motor is specifically a servo motor; the length direction of the first power component 1 is parallel to the horizontal plane.
[0040] The working principle of the utility model is as follows: before starting to use a dust-free material placement mechanism for the production of dust-free cotton swabs, the dust-free material placement mechanism for the production of dust-free cotton swabs is installed on the production line, that is, the dust-free material placement mechanism for the production of dust-free cotton swabs is installed at the hot air equipment; when starting to use a dust-free material placement mechanism for the production of dust-free cotton swabs: the external conveying mechanism places the dust-free cloth to be used on the first placement component 6 and the second placement component 9, that is, at this time, the dust-free cloth is placed flat on the first placement component 6 and the second placement component 9, and at this time, the external control system exhausts the dust-free cloth through the air pipe joint 11, the first hole 8 and the second hole 10, so that it is close to the first placement component 6 and the second placement component 9; then under the control of the external control system, the first power member 1 works to drive the installation frame 3 to move toward the heat sealing device and reach above the lower mold of the heat sealing device. At this time, the hollow part 7 is located directly above the lower mold, and further, the push rod of the second power member 2 contracts, driving the installation frame 3, the first placement component 6 and the second placement component 9 to move to the lower mold. In this process, the dust-free cloth at the hollow part 7 of the first placement component 6 first contacts the lower mold. The third power member 5 works under the control of the external control system, and drives the second placement member 9 to rotate through the driven wheel 41 and the connecting member 4. During this process, the second placement member 9 drives the dust-free cloth thereon to rotate, so that the dust-free cloth on the second placement member 9 covers the upper rod body of the lower mold. After the third power member 5 works for a period of time, it stops; the heat sealing device starts to work: during this process, the upper mold of the heat sealing device moves toward the lower mold, cuts off the dust-free cloth and heat-seals it on the end of the rod, and then the upper mold of the heat sealing device is reset. Under the control of the external control system, the push rod of the second power member 2 is extended again, driving the first placement member 6 and the second placement member 9 away from the lower mold, and then the first power member 1 drives the mounting frame 3 away from the lower mold. Further, the external control system stops pumping air to the air pipe joint 11, and the external transport mechanism removes the remaining dust-free cloth on the first placement member 6 and the second placement member 9, and places new dust-free cloth on the first placement member 6 and the second placement member 9, and repeats the above process until the work is completed.
[0041] The above contents are further detailed descriptions of the present invention in combination with specific preferred implementations, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field of the present invention, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.
Claims
1. A dust-free material placement mechanism for dust-free cotton swab production, characterized in that: The invention comprises a first power member (1), a mounting frame (3), a third power member (5), a first placement component (6) and a second placement component (9); the mounting frame (3) is movably connected to the first power member (1) via the second power member (2); the first placement component (6) is connected to the mounting frame (3); the first placement component (6) is movably connected to the second placement component (9) via a connecting member (4); the third power member (5) is connected to the mounting frame (3); and the third power member (5) is meshed with the connecting member (4); The connecting member (4) is provided with a driven wheel (41), and the driven wheel (41) is meshed with the third power member (5); The first placement component (6) is provided with a hollow portion (7) and a first hole (8), and the second placement component (9) is provided with a second hole (10); The first placement component (6) and the second placement component (9) are both provided with an air pipe joint (11), and the air pipe joint (11) is respectively connected to the first hole (8) and the second hole (10).
2. The dust-free material placement mechanism for dust-free cotton swab production according to claim 1 is characterized in that: The connecting member (4) is movably connected to the first placement member (6), the connecting member (4) is fixedly connected to the second placement member (9), the end of the connecting member (4) is movably connected to the installation frame (3) via a bearing, and the driven wheel (41) is meshed with the driving wheel of the third power member (5).
3. The dust-free material placement mechanism for dust-free cotton swab production according to claim 2 is characterized in that: The driven wheel (41) is specifically a gear, and the driven wheel (41) is fixedly connected to the main body of the connecting member (4). The third power member (5) also includes a motor, and the driving wheel is connected to the rotating shaft of the motor, and the driven wheel (41) is meshed with the driving wheel.
4. The dust-free material placement mechanism for dust-free cotton swab production according to claim 1 is characterized in that: There are a plurality of the first holes (8) and the second holes (10), and the trachea connector (11) is located on the side surfaces of the first placement component (6) and the second placement component (9).
5. The dust-free material placement mechanism for dust-free cotton swab production according to claim 4, characterized in that: The first hole (8) and the trachea connector (11) are located at a position of the first placement component (6) away from the second placement component (9), and the second hole (10) and the trachea connector (11) are located at a position of the second placement component (9) away from the first placement component (6).
6. A dust-free material placement mechanism for dust-free cotton swab production according to claim 5, characterized in that: The first holes (8) are distributed in a linear array in the length direction of the first placement component (6), and the first holes (8) are distributed in a linear array in the width direction of the first placement component (6); the second holes (10) are distributed in a linear array in the length direction of the second placement component (9), and the second holes (10) are distributed in a linear array in the width direction of the second placement component (9).
7. The dust-free material placement mechanism for dust-free cotton swab production according to claim 1, characterized in that: The hollow portion (7) is located on the first placement component (6) close to the second placement component (9).
8. The dust-free material placement mechanism for dust-free cotton swab production according to claim 1, characterized in that: The extended portion of the installation frame (3) is movably connected to the first power member (1) via a push rod and a guide shaft of the second power member (2), and the installation frame (3) is separated from the first power member (1).
9. The dust-free material placement mechanism for dust-free cotton swab production according to claim 8, characterized in that: The first power component (1) is a linear module, and the second power component (2) is a pneumatic cylinder, an oil cylinder or an electric cylinder.
10. A dust-free material placement mechanism for dust-free cotton swab production according to claim 9, characterized in that: The second power member (2) is specifically a cylinder, and the first power member (1) includes an external shell and an internal transmission mechanism; the transmission mechanism includes a motor, a screw assembly and a slide rail, the screw of the screw assembly is connected to the rotating shaft of the motor, the nut seat on the screw assembly is connected to the mounting plate outside the first power member (1), the mounting plate is connected to the cylinder body of the second power member (2), and the motor is specifically a servo motor; the length direction of the first power member (1) is parallel to the horizontal plane.