PE film roll changing and discharging device

By designing a PE membrane coil-removing and unloading device, using multiple sets of cylindrical and sliding cylinder structures to achieve rapid coil-removing and unloading, combining air grooves and solenoid valves to control the expansion and contraction of the sliding cylinder, the coil-removing caused by manual operation in the prior art is solved. The slow speed problem improves production efficiency and coiling stability.

CN222249333UActive Publication Date: 2024-12-27BAOYING XINGRONG PLASTIC IND CO LTD
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Patent Information

Application Number
CN202420998686.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-27
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The existing PE film roll mechanism requires manual operation to replace the roll, resulting in slow roll replacement and unloading speed and affecting production efficiency.

Method used

A PE membrane coil reel discharge device is designed, including an operating table, circular tube, circular box, slide barrel, air groove, arc box, air bag and motor drive system. The structure of multiple sets of cylinders and slide barrels is achieved quickly. and unload the material, and control the expansion and positioning of the slide through the air tank and solenoid valve to ensure the stability of winding.

Benefits of technology

It realizes rapid roll change and unloading, maintains continuous processing, and improves the stability and production efficiency of rolling.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a PE film roll changing and discharging device, and relates to the technical field of PE film processing, the PE film roll changing and discharging device comprises an operation table, the upper surface of the operation table is fixedly connected with a vertical plate, the vertical plate is rotatably connected with a round pipe, the end part of the round pipe is communicated with a round box, one surface of the round box, which is back to the round pipe, is fixedly connected with a plurality of cylinders, and the cylinders are arranged in the round box. A plurality of cylinders are evenly distributed around the axis, sliding barrels are arranged on the cylinders in a sliding mode, winding drums are connected to the sliding barrels in an inserted mode, air grooves are formed in the cylinders, the round boxes communicate with the sliding barrels through the air grooves, square openings are formed in the two sides of each sliding barrel, arc boxes are fixedly connected into the square openings, and the arc boxes communicate with the sliding barrels through air holes. The arc box is communicated with an air bag. According to the PE film roll changing and discharging device, by arranging a plurality of groups of cylinders, sliding barrels and other structures on the round box, roll changing and discharging can be rapidly carried out, and machining continuity is kept.
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Description

Technical Field

[0001] The utility model relates to the technical field of PE film processing, in particular to a PE film roll changing and unloading device. Background Art

[0002] PE protective film is the simplest macromolecular organic compound and the most widely used macromolecular material in the world today. PE protective film uses special polyethylene (PE) plastic film as its substrate and is divided into high-density polyethylene protective film, medium-density polyethylene and low-density polyethylene according to different densities. The biggest advantage of PE protective film is that the protected product is not polluted, corroded or scratched during production, processing, transportation, storage and use, and the original smooth and shiny surface is protected, thereby improving the quality and market competitiveness of the product. PE film needs to be frequently replaced and unloaded during production.

[0003] Most of the existing PE film winding mechanisms rely on manual operation to replace the roll. After a single roll is wound, the roll wrapped with film needs to be unloaded from the roll and replaced with an empty roll. The operation is relatively cumbersome and the roll changing and unloading speed is slow, which affects the factory's production efficiency.

[0004] Therefore, it is necessary to propose a PE film roll changing and unloading device to solve the above problems. Utility Model Content

[0005] The utility model aims to provide a PE film roll changing and unloading device to solve the problem that the existing PE film roll mechanism mostly relies on manual operation to change the roll. After a single roll is wound, the roll wrapped with the film needs to be unloaded from the roll and replaced with an empty roll. The operation is relatively cumbersome and the roll changing and unloading speed is slow, which affects the production efficiency of the factory.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a PE film roll changing and unloading device, comprising an operating table, a vertical plate fixedly connected to the upper surface of the operating table, a circular tube rotatably connected to the vertical plate, the end of the circular tube is connected to a circular box, a cylinder is fixedly connected to the side of the circular box facing away from the circular tube, a plurality of cylinders are provided, and the axis around the plurality of cylinders is evenly distributed, a slide cylinder is slidably provided on the cylinder, and the roll is inserted on the slide cylinder, an air groove is provided inside the cylinder, the circular box is connected to the slide cylinder through the air groove, square openings are provided on both sides of the slide cylinder, an arc box is fixedly connected to the inside of the square opening, the arc box is connected to the slide cylinder through an air hole, and an air bag is connected to the arc box.

[0007] Preferably, a slide groove is provided on the inner wall of the slide cylinder, a slider is provided inside the slide groove, and the slider is fixedly connected to the cylinder.

[0008] Preferably, a first motor is fixedly connected to one side of the round box close to the round tube, and the first motor is provided in plurality, the plurality of first motors correspond one-to-one to the plurality of cylinders, and the cylinders are fixedly connected to the driving shafts corresponding to the first motors.

[0009] Preferably, a solenoid valve is fixedly connected inside the air tank.

[0010] Preferably, a pump body is fixedly connected to the vertical plate, and the circular tube is connected to the pump body via a rotary joint.

[0011] Preferably, a driving assembly for driving the circular tube to rotate is arranged above the operating table, and the driving assembly includes a third motor, a first gear and a second gear. The third motor is fixedly connected to the vertical plate, the first gear is fixedly connected to the driving shaft of the third motor, the second gear is fixedly connected to the circular tube, and the first gear and the second gear are meshingly connected.

[0012] Technical effects and advantages of the utility model:

[0013] 1. The utility model can quickly change rolls and unload materials by arranging multiple groups of cylinders, slides and other structures on the round box to maintain the continuity of processing;

[0014] 2. The utility model can control the extension and retraction of the slide drum by arranging structures such as air grooves, arc boxes, air bags and pump bodies, which is convenient for roll changing and unloading, and can also complete the positioning of the roll and improve the stability of winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a structural schematic diagram of a PE film roll changing and unloading device from one perspective of the utility model.

[0016] Figure 2 This is a schematic structural diagram of the PE film roll changing and unloading device of the utility model from another perspective.

[0017] Figure 3 It is a schematic cross-sectional structure diagram of a PE film roll changing and unloading device of the utility model.

[0018] Figure 4 For this utility model Figure 3 A schematic diagram of the enlarged structure in the middle.

[0019] Figure 5 It is a schematic diagram of the cylinder and slide tube structure of the utility model.

[0020] In the figure: 1, operating table; 2, round box; 3, cylinder; 4, slide; 5, air groove; 6, reel; 7, slider; 8, first motor; 9, arc box; 10, air bag; 11, air hole; 12, vertical plate; 13, pump body; 14, round tube; 15, third motor; 16, first gear; 17, second gear; 18, slide; 19, square mouth; 20, solenoid valve. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clarify the technical solutions in the embodiments of the utility model; it is completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] The utility model provides Figure 1 to Figure 5 The PE film roll changing and unloading device shown comprises an operating table 1 , the upper surface of which is fixedly connected to a vertical plate 12 , to which a round tube 14 is rotatably connected, and the end of the round tube 14 is connected to a round box 2 .

[0023] A driving assembly for driving the round tube 14 to rotate is arranged above the operating table 1, and the driving assembly includes a third motor 15, a first gear 16, and a second gear 17. The third motor 15 is fixedly connected to the vertical plate 12, the first gear 16 is fixedly connected to the driving shaft of the third motor 15, the second gear 17 is fixedly connected to the round tube 14, and the first gear 16 and the second gear 17 are meshed and connected. When working, the third motor 15 rotates to drive the first gear 16 to rotate, and since the first gear 16 and the second gear 17 are meshed and connected, the second gear 17 drives the round tube 14 to rotate.

[0024] A pump body 13 is fixedly connected to the vertical plate 12, and a round tube 14 is connected to the pump body 13 via a rotary joint, and the pump body 13 can be switched between suction and air supply.

[0025] A cylinder 3 is fixedly connected to the side of the round box 2 facing away from the round tube 14. There are multiple cylinders 3, and the multiple cylinders 3 are evenly distributed around the axis. A slide drum 4 is slidably arranged on the cylinder 3. In order to make the cylinder 3 and the slide drum 4 rotate synchronously, a slide groove 18 is opened on the inner wall of the slide drum 4. A slider 7 is arranged inside the slide groove 18. The slider 7 is fixedly connected to the cylinder 3, and the reel 6 is inserted into the slide drum 4. The reel 6 winds up the film.

[0026] Specifically, multiple slides 4 are all connected with reels 6. When one of the reels 6 is needed to roll up the film, the driving assembly adjusts the reel 6 to the winding position through the round tube 14, the round box 2, the cylinder 3 and the slide 4, and the slide 4 slides outward on the cylinder 3 without being interfered by other structures such as the slide 4, and the cylinder 3, the slide 4 and the reel 6 rotate synchronously to roll up the film.

[0027] When the reel 6 is wound, the driving assembly drives the round box 2 to continue to rotate through the round tube 14, so that the next reel 6 is adjusted to the winding position and continues to be wound, completing the rapid roll change and maintaining the continuity of the processing.

[0028] The reel 6 that has completed winding can be unloaded from the slide 4 without affecting the winding of another reel 6.

[0029] The utility model can quickly change rolls and unload materials by arranging multiple groups of cylinders 3, slide cylinders 4 and other structures on the round box 2, thereby maintaining the continuity of processing.

[0030] A first motor 8 is fixedly connected to one side of the round box 2 close to the round tube 14. The first motor 8 is provided in plurality, and the plurality of first motors 8 correspond to the plurality of cylinders 3 one by one, and the cylinders 3 are fixedly connected to the driving shafts corresponding to the first motors 8. When working, the first motor 8 rotates to drive the cylinder 3 to rotate, and with the cooperation of the slide 18 and the slider 7, the slide cylinder 4 rotates synchronously to realize the winding of the film.

[0031] In order to control the sliding of the slide cylinder 4 , an air groove 5 is opened inside the cylinder 3 , and the round box 2 is connected with the slide cylinder 4 through the air groove 5 , and a solenoid valve 20 is fixedly connected inside the air groove 5 .

[0032] When working, the pump body 13 is controlled to supply air, and the electromagnetic valve 20 corresponding to the air groove 5 is opened. The pump body 13 delivers gas to the inside of the slide 4 through the round tube 14, the round box 2 and the air groove 5, so that the slide 4 slides outward, and then the electromagnetic valve 20 is closed, so that the slide 4 remains in the extended state, which is convenient for winding the film;

[0033] The pump body 13 is controlled to perform a suction operation and the electromagnetic valve 20 inside the corresponding gas groove 5 is opened. The pump body 13 sucks the gas of the slide cylinder 4 through the round tube 14, the round box 2 and the gas groove 5, so that the slide cylinder 4 is recovered, and then the electromagnetic valve 20 is closed.

[0034] In order to improve the stability of winding, square openings 19 are provided on both sides of the slide 4. The inside of the square openings 19 is fixedly connected with an arc box 9, which is in an arc shape and matches the inner ring of the slide 4, so as not to affect the sliding of the slide 4. A sealing ring is provided between the slide 4 and the cylinder 3 to reduce wear and improve sealing. The arc box 9 is connected to the slide 4 through the air hole 11, and the air bag 10 is connected to the arc box 9.

[0035] During operation, when the slide 4 slides outward, the gas inside the slide 4 enters the arc box 9 through the air hole 11, causing the air bag 10 to expand and then adaptively abut against the inner wall of the reel 6, completing the positioning of the reel 6 and improving the winding stability;

[0036] Furthermore, the expansion range of the airbag 10 is limited and will not excessively squeeze the reel 6 . It is only necessary to prevent the reel 6 from rotating outside the slide 4 .

[0037] When the slide 4 is recovered, the gas inside the airbag 10 is sucked through the air hole 11, so that the airbag 10 shrinks and returns to its original position, making it easier for the reel 6 to be taken out.

[0038] The utility model can control the extension and contraction of the slide 4 by arranging structures such as the air groove 5, the arc box 9, the air bag 10 and the pump body 13, so as to facilitate the roll change and unloading, and can also complete the positioning of the roll 6 and improve the stability of the winding.

Claims

1. A PE film roll changing and unloading device, comprising an operating table (1), characterized in that: The upper surface of the operating table (1) is fixedly connected to a vertical plate (12), and a circular tube (14) is rotatably connected to the vertical plate (12). The end of the circular tube (14) is connected to a circular box (2). The circular box (2) is fixedly connected to a cylinder (3) on a side facing away from the circular tube (14). The cylinders (3) are arranged in plurality, and the axis around which the plurality of cylinders (3) are evenly distributed. A slide cylinder (4) is slidably arranged on the cylinder (3), and a reel (6) is inserted on the slide cylinder (4). An air groove (5) is provided inside the cylinder (3), and the circular box (2) is connected to the slide cylinder (4) through the air groove (5). Square openings (19) are provided on both sides of the slide cylinder (4). An arc box (9) is fixedly connected inside the square opening (19). The arc box (9) is connected to the slide cylinder (4) through an air hole (11), and an air bag (10) is connected to the arc box (9).

2. A PE film roll changing and unloading device according to claim 1, characterized in that: A slide groove (18) is provided on the inner wall of the slide cylinder (4), a slider (7) is provided inside the slide groove (18), and the slider (7) is fixedly connected to the cylinder (3).

3. A PE film roll changing and unloading device according to claim 1, characterized in that: A first motor (8) is fixedly connected to a surface of the round box (2) close to the round tube (14), and the first motor (8) is provided in plurality, the plurality of first motors (8) correspond one-to-one to the plurality of cylinders (3), and the cylinders (3) are fixedly connected to the drive shaft corresponding to the first motor (8).

4. A PE film roll changing and unloading device according to claim 1, characterized in that: A solenoid valve (20) is fixedly connected inside the air groove (5).

5. The PE film roll changing and unloading device according to claim 1 is characterized in that: A pump body (13) is fixedly connected to the vertical plate (12), and the circular pipe (14) is connected to the pump body (13) via a rotary joint.

6. A PE film roll changing and unloading device according to claim 5, characterized in that: A driving assembly for driving the round tube (14) to rotate is arranged above the operating table (1), and the driving assembly comprises a third motor (15), a first gear (16) and a second gear (17); the third motor (15) is fixedly connected to the vertical plate (12); the first gear (16) is fixedly connected to the driving shaft of the third motor (15); the second gear (17) is fixedly connected to the round tube (14); and the first gear (16) and the second gear (17) are meshingly connected.