Forced cooling device after normalizing

By mobilizing the design of the spray unit and the collection unit, the problems of insufficient cooling speed and uneven spraying of the air-cooling device are solved, uniform cooling of the workpiece and effective collection of water flow are achieved, and the cooling needs of high mechanical performance requirements are met.

CN222250838UActive Publication Date: 2024-12-27ZHANGQIU DAXING PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202420913106.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-27
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

The existing air-cooled normalizing devices cannot meet the requirements of high mechanical performance in terms of cooling speed, and the atomized water flow is unevenly sprayed and difficult to collect, which affects the cooling effect.

Method used

A forced cooling device after normalization including a mobilization spraying unit and a collection unit is designed. The vertical screw and the support block driven by a servo motor drive drive the horizontal collecting pipe to move, and the nozzle position is adjusted, and uniform spraying is achieved by combining high-pressure water and wind power. , and collect the water by sealing the cross plate and collecting bucket.

Benefits of technology

The uniformity and cooling effect of water mist spraying are achieved, the cooling speed of the workpiece is improved, and the cooling water flow can be effectively collected and reused.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a forced cooling device after normalizing, which relates to the technical field of casting and comprises two bearing transverse plates arranged in parallel and a conveying component fixedly assembled between the two bearing transverse plates. The movable spraying units are arranged at the top ends of the bearing transverse plates; the collecting units are arranged at the bottom ends of the bearing transverse plates; and the fans are fixedly mounted at the centers of the top surfaces of the two bearing transverse plates. According to the cooling device, after external high-pressure water is connected and guided into the flow collecting transverse pipe through the connecting longitudinal pipe, all the sprayers can spray water flow to the top face of the conveying belt, the draught fan can provide wind power to be matched with the water flow to conduct spraying cooling operation, and the servo motor operates to control the longitudinal lead screw to rotate forwards and backwards; a supporting block in threaded connection with a longitudinal lead screw can drive a flow collecting transverse pipe to conduct reciprocating translation adjustment below a longitudinal box under the stress effect, the position areas, sprayed to workpieces, of all sprayers can be continuously changed, and it can be guaranteed that the water mist spraying cooling effect is more uniform by flexibly adjusting a workpiece water mist spraying assembly through equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of casting, in particular to a forced cooling device after normalizing. Background Art

[0002] In the casting field, many large castings can be directly air-cooled and normalized on the heat treatment furnace trolley. However, for products with high mechanical property requirements such as substrates, the cooling speed of normal air-cooled normalizing is not fast enough to achieve the cooling speed that meets the mechanical properties. It is necessary to use a heat treatment method that forces cooling of the workpiece during normalizing to meet the requirements.

[0003] The publication (announcement) number is CN204417550U, which discloses a heat treatment strong spray device, including an axial flow fan, a water pipe is fixed in the horizontal diameter direction of the axial flow fan outlet, one end of the water pipe is sealed, and the other end is connected to high-pressure water, and seven special nozzles are evenly distributed on the upper end of the water pipe. When working, the axial flow fan is started first, and then the high-pressure water switch is turned on. The water flows through the water pipe and flows out from the special nozzle to form an atomized state. Under the push of wind, it is sprayed to the workpiece to be normalized, which has the effect of forced cooling. After using this device, the cooling speed of the workpiece is much higher than the speed of blowing cooling, which is conducive to processing high-requirement heat treatment parts and improving the qualified rate. It has the characteristics of ensuring the heat treatment cooling effect of the casting and ensuring that the heat treatment equipment will not be seriously damaged.

[0004] Although the above scheme can achieve the effect of forced cooling by combining air cooling with atomized water flow spraying onto the workpiece, the water pipe and nozzle position of the atomized water flow are fixed, and the uneven spraying of the water mist can easily cause uneven cooling effect, and the sprayed atomized water is easy to scatter everywhere and is difficult to collect. For this reason, we propose a forced cooling device after normalizing. Utility Model Content

[0005] The main purpose of the utility model is to provide a forced cooling device after normalizing, which solves the problem of difficulty in maintaining and clearing solid particles of ink raw materials on the filter plate by setting a movable spray unit.

[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions: a forced cooling device after normalizing, comprising two parallel bearing transverse plates and a transmission assembly fixedly assembled between the two bearing transverse plates, and also comprising: a mobilization spray unit arranged at the top of the bearing transverse plate, a collection unit arranged at the bottom of the bearing transverse plate, and a fan fixedly installed at the center of the top surface of the two bearing transverse plates;

[0007] The mobilized spray unit comprises a longitudinal box, a servo motor, a longitudinal screw rod, a support block, a collecting cross pipe, a nozzle and a connecting longitudinal pipe, wherein two longitudinal boxes are provided and are symmetrically fixedly embedded in the top side surfaces of two bearing cross plates, the servo motor is fixedly mounted on the inner wall of one end of one of the longitudinal boxes, one end of the longitudinal screw rod is connected to the output end of the servo motor, two support blocks are provided, one of which is threadedly connected to the longitudinal screw rod, the collecting cross pipe is fixedly arranged on the top of the support block and is located below the longitudinal box and the fan, and a number of the nozzles are fixedly arranged on the outer peripheral surface of the bottom end of the collecting cross pipe at equal intervals, a positioning through hole is opened on the side surface of one of the bearing cross plates, one end of the connecting longitudinal pipe is connected to the end face of the collecting cross pipe, and the other end of the connecting longitudinal pipe passes through the positioning through hole and extends to the outside of the two bearing cross plates;

[0008] The collecting unit comprises a closed transverse plate, a supporting frame, a collecting bucket and a water drop box. The closed transverse plate is fixedly arranged on the two side surfaces of the bottom ends of the two bearing transverse plates, and the bottom surface of the closed transverse plate is flush with the bottom surface of the bearing transverse plate. The supporting frame is fixedly arranged on the bottom surfaces of the closed transverse plate and the bearing transverse plate. The end with the larger diameter of the collecting bucket end face is connected to the bottom surface of the supporting frame, and the water drop box is fixedly arranged at the other end of the collecting bucket.

[0009] Preferably, the movable spray unit further comprises a guide rod, which is fixedly arranged on the inner wall of another longitudinal box and movably passes through another supporting block.

[0010] Preferably, the transmission assembly includes a transmission rod, a conveyor belt and a driving motor. The transmission rod is embedded in a bearing and installed between two bearing cross plates. The conveyor belt is sleeved on the outer peripheral surface of the middle end of the transmission rod. The driving motor is fixedly installed on the side wall of the bearing cross plate and its output end is connected to the end face of the transmission rod.

[0011] Preferably, a group of support blocks are fixedly disposed on two opposite side surfaces of the support frame.

[0012] Preferably, a support column is fixedly disposed corresponding to the bottom surface of each support block.

[0013] Preferably, a connecting flange is fixedly provided on the end surface of the connecting longitudinal pipe located outside the bearing transverse plate.

[0014] Compared with the prior art, the post-normalizing forced cooling device of the utility model has the following beneficial effects:

[0015] 1. In the utility model, by setting up a movable spray unit, after the connecting longitudinal pipe is connected to introduce external high-pressure water into the collecting cross pipe, each nozzle can spray water toward the top surface of the conveyor belt, and the fans at the center of the top surfaces of the two bearing cross plates can provide wind force to cooperate with the water flow for spray cooling operation. The operation of the servo motor can control the forward and reverse rotation of the longitudinal screw on the longitudinal box, and one of the support blocks threadedly connected to the longitudinal screw can be subjected to force to drive the collecting cross pipe to reciprocate and translate adjustment under the longitudinal box, and the position area sprayed by all nozzles to the workpiece can be continuously changed, and the connecting longitudinal pipe can move in and out of the positioning through hole to cooperate with the adjustment of the collecting cross pipe, and the other support block can slide and translate on the guide rod to cooperate with the adjustment of the collecting cross pipe and provide auxiliary support for it. The flexible adjustment of the water mist spray component of the equipment to the workpiece can ensure a more uniform water mist spray cooling effect.

[0016] 2. In the utility model, by setting up a collecting unit, the water flow sprayed on various positions of the workpiece can be blown by the wind force of the fan to fall to the edge of the conveyor belt, and the two closed horizontal plates fixedly arranged on the two side surfaces of the bottom ends of the two bearing horizontal plates can limit the water flow dripping from the conveyor belt and make it all fall into the support frame, and the collecting bucket uses its gradually shrinking bottom outlet to cooperate with the water flow to slide into the drop box with the help of gravity for concentrated falling, and the residual water flow under the cooling operation can be collected, and the equipment is convenient for collecting and reusing the atomized water of the cooling spray. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0018] Figure 1 This is a schematic diagram of the overall structure of a forced cooling device after normalizing according to the utility model;

[0019] Figure 2 It is a top view structural schematic diagram of a forced cooling device after normalizing of the utility model;

[0020] Figure 3 For this utility model Figure 2 Schematic diagram of the cross-sectional structure at AA in the middle;

[0021] Figure 4 For this utility model Figure 3 Schematic diagram of the cross-sectional structure at the middle BB;

[0022] Figure 5 It is a front view structural schematic diagram of a forced cooling device after normalizing according to the utility model.

[0023] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0024] 1. Load-bearing horizontal plate;

[0025] 2. Move the spray unit; 201. Longitudinal box; 202. Servo motor; 203. Longitudinal screw rod; 204. Support block; 205. Collecting cross pipe; 206. Sprinkler; 207. Connecting longitudinal pipe; 208. Guide rod;

[0026] 3. Collection unit; 301. Enclosed horizontal plate; 302. Support frame; 303. Collection bucket; 304. Drain box;

[0027] 4. Transmission assembly; 401. Transmission rod; 402. Conveyor belt; 403. Driving motor;

[0028] 5. Fan;

[0029] 6. Support block;

[0030] 7. Pillar. DETAILED DESCRIPTION

[0031] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0032] In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0033] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example

[0034] like Figure 1 , Figure 2 , Figure 3 as well as Figure 4As shown, a post-normalizing forced cooling device comprises two parallel bearing transverse plates 1 and a transmission assembly 4 fixedly mounted between the two bearing transverse plates 1, and further comprises: a mobilization spray unit 2 arranged at the top of the bearing transverse plate 1, a collection unit 3 arranged at the bottom of the bearing transverse plate 1, and a fan 5 fixedly mounted at the center of the top surface of the two bearing transverse plates 1;

[0035] The mobilization spray unit 2 includes a longitudinal box 201, a servo motor 202, a longitudinal screw rod 203, a support block 204, a flow collecting cross pipe 205, a nozzle 206 and a connecting longitudinal pipe 207. There are two longitudinal boxes 201 in total and they are symmetrically fixedly embedded in the top side surfaces of the two bearing cross plates 1. The servo motor 202 is fixedly installed on the inner wall of one end of one of the longitudinal boxes 201. One end of the longitudinal screw rod 203 is connected to the output end of the servo motor 202. There are two support blocks 204 in total, one of which is threadedly connected to the longitudinal screw rod 203. The flow collecting cross pipe 205 is fixedly arranged on the top of the support block 204 and is located below the longitudinal box 201 and the fan 5. A number of nozzles 206 are fixedly arranged on the outer peripheral surface of the bottom end of the flow collecting cross pipe 205 at equal intervals. A positioning through hole is opened on the side of one of the bearing cross plates 1. One end of the connecting longitudinal pipe 207 is connected to the end face of the flow collecting cross pipe 205. The other end of the connecting longitudinal pipe 207 passes through the positioning through hole and extends to the outside of the two bearing cross plates 1.

[0036] The collecting unit 3 includes a closed transverse plate 301, a support frame 302, a collecting bucket 303 and a water drop box 304. The closed transverse plate 301 is fixedly arranged on the two side surfaces of the bottom ends of the two supporting transverse plates 1, and the bottom surface of the closed transverse plate 301 is flush with the bottom surface of the supporting transverse plate 1. The supporting frame 302 is fixedly arranged on the bottom surfaces of the closed transverse plate 301 and the supporting transverse plate 1. The end of the collecting bucket 303 with a larger end diameter is connected to the bottom surface of the supporting frame 302, and the water drop box 304 is fixedly arranged at the other end of the collecting bucket 303.

[0037] Furthermore, the movable spray unit 2 further includes a guide rod 208 , which is fixedly disposed on the inner wall of another longitudinal box 201 and movably passes through another support block 204 .

[0038] Furthermore, the transmission component 4 includes a transmission rod 401, a conveyor belt 402 and a driving motor 403. The transmission rod 401 is embedded and installed between two bearing cross plates 1 through a bearing. The conveyor belt 402 is sleeved and installed on the outer peripheral surface of the middle end of the transmission rod 401. The driving motor 403 is fixedly installed on the side wall of the bearing cross plate 1 and its output end is connected to the end face of the transmission rod 401.

[0039] Furthermore, a connecting flange is fixedly provided on the end surface of the connecting longitudinal pipe 207 located outside the bearing transverse plate 1 .

[0040] By adjusting the spray unit 2, the equipment can flexibly adjust the water mist spray component of the workpiece to ensure a more uniform water mist spray cooling effect. Example

[0041] like Figure 1 , Figure 2 , Figure 3 as well as Figure 5 As shown, a post-normalizing forced cooling device comprises two parallel bearing transverse plates 1 and a transmission assembly 4 fixedly mounted between the two bearing transverse plates 1, and further comprises: a mobilization spray unit 2 arranged at the top of the bearing transverse plate 1, a collection unit 3 arranged at the bottom of the bearing transverse plate 1, and a fan 5 fixedly mounted at the center of the top surface of the two bearing transverse plates 1;

[0042] The mobilization spray unit 2 includes a longitudinal box 201, a servo motor 202, a longitudinal screw rod 203, a support block 204, a flow collecting cross pipe 205, a nozzle 206 and a connecting longitudinal pipe 207. There are two longitudinal boxes 201 in total and they are symmetrically fixedly embedded in the top side surfaces of the two bearing cross plates 1. The servo motor 202 is fixedly installed on the inner wall of one end of one of the longitudinal boxes 201. One end of the longitudinal screw rod 203 is connected to the output end of the servo motor 202. There are two support blocks 204 in total, one of which is threadedly connected to the longitudinal screw rod 203. The flow collecting cross pipe 205 is fixedly arranged on the top of the support block 204 and is located below the longitudinal box 201 and the fan 5. A number of nozzles 206 are fixedly arranged on the outer peripheral surface of the bottom end of the flow collecting cross pipe 205 at equal intervals. A positioning through hole is opened on the side of one of the bearing cross plates 1. One end of the connecting longitudinal pipe 207 is connected to the end face of the flow collecting cross pipe 205. The other end of the connecting longitudinal pipe 207 passes through the positioning through hole and extends to the outside of the two bearing cross plates 1.

[0043] The collecting unit 3 includes a closed transverse plate 301, a support frame 302, a collecting bucket 303 and a water drop box 304. The closed transverse plate 301 is fixedly arranged on the two side surfaces of the bottom ends of the two supporting transverse plates 1, and the bottom surface of the closed transverse plate 301 is flush with the bottom surface of the supporting transverse plate 1. The supporting frame 302 is fixedly arranged on the bottom surfaces of the closed transverse plate 301 and the supporting transverse plate 1. The end of the collecting bucket 303 with a larger end diameter is connected to the bottom surface of the supporting frame 302, and the water drop box 304 is fixedly arranged at the other end of the collecting bucket 303.

[0044] Furthermore, the transmission component 4 includes a transmission rod 401, a conveyor belt 402 and a driving motor 403. The transmission rod 401 is embedded and installed between two bearing cross plates 1 through a bearing. The conveyor belt 402 is sleeved and installed on the outer peripheral surface of the middle end of the transmission rod 401. The driving motor 403 is fixedly installed on the side wall of the bearing cross plate 1 and its output end is connected to the end face of the transmission rod 401.

[0045] Furthermore, a group of support blocks 6 are fixedly disposed on two opposite side surfaces of the support frame 302 .

[0046] Furthermore, a support column 7 is fixedly disposed corresponding to the bottom surface of each support block 6 .

[0047] The collection unit 3 makes it convenient for the device to collect and reuse the atomized water produced by the cooling spraying action.

[0048] The following is the working principle of the utility model:

[0049] After the connecting longitudinal pipe 207 is connected to introduce the external high-pressure water into the collecting transverse pipe 205, each nozzle 206 sprays water toward the top surface of the conveyor belt 402, and the fan 5 at the center of the top surface of the two bearing transverse plates 1 provides wind force to cooperate with the water flow for spraying cooling operation. The servo motor 202 operates to control the longitudinal screw rod 203 to rotate forward and reverse on the longitudinal box 201. One of the supporting blocks 204 threadedly connected to the longitudinal screw rod 203 drives the collecting transverse pipe 205 to reciprocate and translate under the longitudinal box 201 under the force. The position area of ​​all nozzles 206 spraying toward the workpiece is constantly changing, and the connecting longitudinal pipe 207 is on the positioning through hole. The in and out are adjusted in coordination with the collecting cross pipe 205, and the other support block 204 slides and translates on the guide rod 208 to coordinate with the adjustment of the collecting cross pipe 205. The water sprayed on various positions on the workpiece is blown by the wind force of the fan 5 and falls to the edge of the conveyor belt 402. The two closed cross plates 301 fixedly arranged on the two side surfaces of the bottom ends of the two supporting cross plates 1 limit the water dripping from the conveyor belt 402 and make it all fall into the support frame 302. The collecting bucket 303 uses its gradually shrinking bottom outlet to coordinate with the water flow to slide into the water drop box 304 with the help of gravity for concentrated falling, and the residual water flow under the cooling operation is collected.

[0050] The above shows and describes the basic principle and main features of the utility model and the advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A post-normalizing forced cooling device, comprising two parallel bearing transverse plates (1) and a transmission assembly (4) fixedly mounted between the two bearing transverse plates (1), characterized in that: Also includes: A movable spray unit (2) arranged at the top of the bearing transverse plate (1), a collecting unit (3) arranged at the bottom of the bearing transverse plate (1), and a fan (5) fixedly installed at the center of the top surface of the two bearing transverse plates (1); The mobilization spray unit (2) comprises a longitudinal box (201), a servo motor (202), a longitudinal screw rod (203), a support block (204), a flow collecting transverse pipe (205), a spray head (206) and a connecting longitudinal pipe (207). The longitudinal boxes (201) are provided with two in total and are symmetrically fixedly embedded in the top side surfaces of the two bearing transverse plates (1). The servo motor (202) is fixedly mounted on the inner wall of one end of one of the longitudinal boxes (201). One end of the longitudinal screw rod (203) is connected to the output end of the servo motor (202). The support block (204) is provided with two in total. One of the support blocks (204) is threadedly connected to the longitudinal screw rod (203), the collecting cross pipe (205) is fixedly arranged on the top of the support block (204) and located below the longitudinal box (201) and the fan (5), a plurality of the nozzles (206) are fixedly arranged at equal intervals on the outer peripheral surface of the bottom end of the collecting cross pipe (205), a positioning through hole is opened on the side of one of the bearing cross plates (1), one end of the connecting longitudinal pipe (207) is connected to the end surface of the collecting cross pipe (205), and the other end of the connecting longitudinal pipe (207) passes through the positioning through hole and extends to the outside of the two bearing cross plates (1); The collecting unit (3) comprises a closed transverse plate (301), a support frame (302), a collecting bucket (303) and a water drop box (304); the closed transverse plate (301) is fixedly arranged on the two side surfaces of the bottom ends of the two bearing transverse plates (1), and the bottom surface of the closed transverse plate (301) is arranged flush with the bottom surface of the bearing transverse plate (1); the support frame (302) is fixedly arranged on the bottom surfaces of the closed transverse plate (301) and the bearing transverse plate (1); the end of the collecting bucket (303) with a larger end surface diameter is connected to the bottom surface of the support frame (302); and the water drop box (304) is fixedly arranged at the other end of the collecting bucket (303).

2. The forced cooling device after normalizing according to claim 1, characterized in that: The movable spray unit (2) further comprises a guide rod (208), wherein the guide rod (208) is fixedly arranged on the inner wall of another longitudinal box (201) and movably passes through another support block (204).

3. The forced cooling device after normalizing according to claim 1, characterized in that: The transmission assembly (4) comprises a transmission rod (401), a transmission belt (402) and a driving motor (403); the transmission rod (401) is mounted between two bearing transverse plates (1) via a bearing, the transmission belt (402) is sleeved on the outer peripheral surface of the middle end of the transmission rod (401), and the driving motor (403) is fixedly mounted on the side wall of the bearing transverse plate (1) and its output end is connected to the end surface of the transmission rod (401).

4. The forced cooling device after normalizing according to claim 1, characterized in that: A group of support blocks (6) are fixedly arranged on two opposite side surfaces of the support frame (302).

5. The forced cooling device after normalizing according to claim 4, characterized in that: A support column (7) is fixedly disposed corresponding to the bottom surface of each support block (6).

6. The forced cooling device after normalizing according to claim 1, characterized in that: A connecting flange is fixedly provided on the end surface of the connecting longitudinal pipe (207) located outside the bearing transverse plate (1).