Anti-wrinkle polyester yarn production device

By using a motor-driven rotating rod and gear system in the production device for wrinkle-resistant polyester wire, the material mixing problem is solved in the prior art, and the product quality and production efficiency are improved .

CN222251140UActive Publication Date: 2024-12-27ZHEJIANG HENGYUAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202421052558.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-15
Publication Date
2024-12-27
Estimated Expiration
2034-05-15

AI Technical Summary

Technical Problem

The existing wrinkle-resistant polyester wire production device drives a single stirrer through a motor during the pretreatment stage, which leads to uneven mixing and affects product quality and performance.

Method used

A device including a melting kettle, motor, rotating rod, driving gear, driven gear, tooth ring, scraper and pumping assembly is designed to fully mix materials through the motor, and use scraper and reset components to clean the material in the corners of the inner wall of the molten kettle, vacuum pumps and air pumps to remove bubbles from the material.

Benefits of technology

Full mixing of materials and cleaning of corners of the inner wall of the melting kettle is achieved, which reduces unevenness and material residues, improves production efficiency and product quality, reduces waste rate, and ensures smooth surface and high performance of the final product.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polyester yarn production, and discloses an anti-wrinkle polyester yarn production device which comprises a melting kettle, the right end of the melting kettle is fixedly connected with a feeding pipe, the bottom end of the melting kettle is fixedly connected with a discharging pipe, the top end of the melting kettle is fixedly connected with a motor, and the motor is fixedly connected with a discharging pipe. A first rotating rod is fixedly connected to the output end of the motor, a driving gear is fixedly connected to the exterior of the first rotating rod, driven gears are rotatably connected to the left side and the right side of the interior of the melting kettle, a gear ring is fixedly connected to the interior of the melting kettle, and a second rotating rod is fixedly connected to the bottom ends of the driven gears; and a plurality of crushing rods are fixedly connected to the outer part of the rotating rod II. According to the utility model, the motor, the crushing rod and other structures are mutually matched for use, so that materials in the melting kettle can be fully mixed, the nonuniformity and material residues in the production process can be reduced, the rejection rate is reduced, and the production efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of polyester yarn production, in particular to a wrinkle-resistant polyester yarn production device. Background Art

[0002] Wrinkle-resistant polyester yarn is a specially processed polyester yarn with better wrinkle-resistant performance. Generally, the methods for making wrinkle-resistant polyester yarn include changing the fiber structure, adding special chemicals or performing special processing. These treatments can make the polyester yarn less prone to wrinkles during wearing, keeping the clothing or fabric smooth and tidy. Generally, the polyester raw material is heated to a molten state through a pretreatment system, and then the molten polyester raw material is passed through the spinning spinneret through a spinning system to form polyester yarn, and then the initially formed polyester yarn is stretched, heat-set, cooled and wound to complete the production of polyester yarn.

[0003] In the prior art, wrinkle-resistant polyester yarn production devices generally mix materials in the pretreatment stage, but generally use a motor to drive a single stirring rod to mix the materials, so that the materials cannot be completely mixed, resulting in uneven mixing, which in turn affects the quality and performance of the product, resulting in low mixing efficiency, and missing materials in the corners of the melting kettle. In view of the above problems, a person skilled in the art has proposed an anti-wrinkle polyester yarn production device to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides an anti-wrinkle polyester yarn production device, which aims to improve the problem of poor efficiency of mixing materials by a single stirring rod driven by a motor in the pretreatment stage of the anti-wrinkle polyester yarn production device in the prior art.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A wrinkle-resistant polyester yarn production device comprises a melting kettle, wherein the right end of the melting kettle is fixedly connected to a feed pipe, the bottom end of the melting kettle is fixedly connected to a discharge pipe, the top end of the melting kettle is fixedly connected to a motor, the output end of the motor is fixedly connected to a rotating rod 1, the outside of the rotating rod 1 is fixedly connected to a driving gear, the left and right sides of the interior of the melting kettle are rotatably connected to driven gears, the interior of the melting kettle is fixedly connected to a gear ring, the bottom end of the driven gear is fixedly connected to a rotating rod 2, the outside of the rotating rod 2 is fixedly connected to a plurality of breaking rods, the bottom end of the rotating rod 1 is fixedly connected to a connecting block, the left and right ends of the connecting block are fixedly connected to mounting blocks, the interior of the mounting block is slidably connected to a scraper, a plurality of heating rods are installed inside the melting kettle, a reset assembly is provided inside the mounting block, and an exhaust assembly is provided outside the melting kettle.

[0007] Through the above technical solution, the materials can be fully mixed, the materials on the corners of the inner wall of the melting kettle can be scraped and mixed, and the bubbles generated by the materials during the process of heating to the molten state can be cleaned.

[0008] Furthermore, the reset assembly includes multiple springs, and the multiple springs are respectively fixedly connected to the inside of the two mounting blocks, and the separated ends of the springs on the left and right sides are fixedly connected to the limiting blocks, and the separated ends of the limiting blocks on the left and right sides are fixedly connected to the abutment blocks.

[0009] Through the above technical solution, the installation block and the limit block can fix the spring, and the limit block can drive the stop block to move.

[0010] Furthermore, the vacuum pump assembly includes a vacuum pump, which is fixedly connected to the left side of the top end of the melting kettle. The input end of the vacuum pump is fixedly connected to a vacuum pipe, and a vacuum gauge is installed on the outside of the vacuum pipe.

[0011] Through the above technical solution, the vacuum pump can be started to drive the exhaust pipe to create a negative pressure environment in the melting kettle.

[0012] Further, the outside of the driving gear is meshed and connected with the outsides of the two driven gears, and the outsides of the two driven gears are meshed and connected with the inside of the gear ring.

[0013] Through the above technical solution, the driving gear can drive the driven gear to rotate, and the driven gear can rotate around the gear ring.

[0014] Furthermore, the exterior of the driving gear is rotatably connected to the interior of the melting kettle, and the interior of the melting kettle is rotatably connected to the exterior of the rotating rod 1.

[0015] Through the above technical solution, the melting kettle can limit the driving gear and the rotating rod.

[0016] Furthermore, the interior of the melting kettle is rotatably connected to the exterior of the second rotating rod, and the exterior of the scraper is in contact with the inner wall of the melting kettle.

[0017] Through the above technical solution, the melting kettle can limit the rotating rod 2, and the scraper can clean the inner wall of the melting kettle.

[0018] Furthermore, the interior of the mounting block is slidably connected to the exterior of the limiting block, and the ends of the abutment blocks on the left and right sides that are separated are fixedly connected to the ends of the scrapers on the left and right sides that are close to each other.

[0019] Through the above technical solution, the installation block can limit the limit block, and the stop block can drive the scraper to move.

[0020] Furthermore, the outside of the exhaust pipe is fixedly connected to the inside of the melting kettle, and an electric valve is arranged on the outside of the exhaust pipe.

[0021] Through the above technical solution, the vacuum pipe can stably evacuate the inside of the melting kettle, and the air pressure in the melting kettle can be observed.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the materials in the molten kettle can be fully mixed by using the motor, the first rotating rod, the driving gear, the driven gear, the gear ring, the second rotating rod, the breaking rod and other structures in coordination with each other, and the scraper can stably scrape the materials adhering to the corners of the inner wall of the molten kettle through the mounting block, the scraper, the spring, the limit block and the stop block, thereby reducing the unevenness and material residue in the production process, thereby reducing the scrap rate and improving the production efficiency.

[0024] 2. In the utility model, by using the vacuum pump, the exhaust pipe, the vacuum gauge and other structures in coordination with each other, the bubbles generated by the material in the molten state can be removed, thereby making the surface of the final product smoother, reducing defects, improving product quality, and improving the performance of the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional diagram of a wrinkle-resistant polyester yarn production device proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the structure of a rotating rod of a wrinkle-resistant polyester yarn production device proposed by the utility model;

[0027] Figure 3 This is a schematic diagram of the active gear structure of a wrinkle-resistant polyester yarn production device proposed by the utility model;

[0028] Figure 4 This is a schematic diagram of the installation block structure of a wrinkle-resistant polyester yarn production device proposed by the utility model;

[0029] Figure 5 for Figure 2 The enlarged view of point A in the middle;

[0030] Figure 6 for Figure 4 Enlarged view of point B in the middle.

[0031] Legend:

[0032] 1. Melting kettle; 2. Feed pipe; 3. Discharge pipe; 4. Motor; 5. Rotating rod 1; 6. Driving gear; 7. Driven gear; 8. Gear ring; 9. Rotating rod 2; 10. Crushing rod; 11. Connecting block; 12. Mounting block; 13. Scraper; 14. Heating rod; 15. Reset assembly; 1501. Spring; 1502. Limit block; 1503. Stop block; 16. Vacuum assembly; 1601. Vacuum pump; 1602. Vacuum pipe; 1603. Vacuum gauge. DETAILED DESCRIPTION

[0033] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0034] Reference Figure 1 and Figure 2 The utility model provides an embodiment: a wrinkle-resistant polyester yarn production device, including a melting kettle 1, a feeding pipe 2 is fixedly connected to the right end of the melting kettle 1, a discharging pipe 3 is fixedly connected to the bottom end of the melting kettle 1, and a plurality of heating rods 14 are installed inside the melting kettle 1.

[0035] Specifically, the melting kettle 1 fixes the feed pipe 2 and the discharge pipe 3, so that the feed pipe 2 can stably feed and the discharge pipe 3 can stably discharge. A plurality of heating rods 14 are arranged inside the melting kettle 1, so that the melting kettle 1 can be heated to melt the material. Valves are arranged on the feed pipe 2 and the discharge pipe 3, so that heat will not leak during heating.

[0036] Reference Figure 2-Figure 4 A motor 4 is fixedly connected to the top of the molten kettle 1, and a rotating rod 5 is fixedly connected to the output end of the motor 4. The interior of the molten kettle 1 is rotatably connected to the exterior of the rotating rod 5. A driving gear 6 is fixedly connected to the exterior of the rotating rod 5. The exterior of the driving gear 6 is rotatably connected to the interior of the molten kettle 1. Driven gears 7 are rotatably connected to the left and right sides of the interior of the molten kettle 1. The exterior of the driving gear 6 is meshingly connected to the exteriors of the two driven gears 7. A gear ring 8 is fixedly connected to the interior of the molten kettle 1. The exteriors of the two driven gears 7 are meshingly connected to the inner sides of the gear ring 8. A rotating rod 2 9 is fixedly connected to the bottom end of the driven gear 7. The interior of the molten kettle 1 is rotatably connected to the exterior of the rotating rod 2 9. A plurality of breaking rods 10 are fixedly connected to the exterior of the rotating rod 2 9.

[0037] Specifically, the molten kettle 1 fixes the motor 4 so that the motor 4 can operate stably. The molten kettle 1 limits the rotating rod 1 5, the driving gear 6, the driven gear 7 and the rotating rod 2 9 so that the rotating rod 1 5, the driving gear 6, the driven gear 7 and the rotating rod 2 9 can be stably rotated. The molten kettle 1 fixes the gear ring 8 so that the position of the gear ring 8 can be determined. By starting the motor 4, the rotating rod 1 5 is driven to rotate, and the driving gear 6 is driven to rotate with it, thereby driving the two driven gears 7 to rotate with it, and then the driven gear 7 is able to rotate around the inner ring of the gear ring 8, so that the driven gear 7 can rotate and revolve, thereby driving the rotating rod 2 9 to rotate with it, so that the crushing rod 10 can fully mix the materials inside the molten kettle 1.

[0038] Reference Figure 2 , Figure 4 and Figure 6 The bottom end of the rotating rod 5 is fixedly connected with a connecting block 11, and the left and right ends of the connecting block 11 are fixedly connected with mounting blocks 12. The interior of the mounting block 12 is slidably connected with a scraper 13, and the exterior of the scraper 13 abuts against the inner wall of the molten kettle 1. A reset component 15 is arranged inside the mounting block 12, and the reset component 15 comprises a plurality of springs 1501, and the plurality of springs 1501 are respectively fixedly connected to the interiors of the two mounting blocks 12, and the separated ends of the left and right springs 1501 are fixedly connected with a limiting block 1502, and the interior of the mounting block 12 is slidably connected with the exterior of the limiting block 1502, and the separated ends of the left and right limiting blocks 1502 are fixedly connected with a resist block 1503, and the separated ends of the left and right resist blocks 1503 are fixedly connected with the proximal ends of the left and right scrapers 13.

[0039] Specifically, the mounting block 12 limits the scraper 13 so that the scraper 13 will not deviate when it moves. When the staff installs the spring 1501, the spring 1501 undergoes elastic deformation. The mounting block 12 and the limiting block 1502 fix the spring 1501 so that the spring 1501 can be stably reset. The mounting block 12 limits the limiting block 1502 and the abutting block 1503 so that the limiting block 1502 and the abutting block 1503 will not deviate when they move. The spring 1501 performs a reset activity, thereby driving the limiting blocks 1502 on the left and right sides to move toward the side away from each other, and then driving the abutting block 1503 to move with it, so that the scraper 13 can be stably abutted against the inner wall of the melting kettle 1.

[0040] Reference Figure 1 , Figure 2 and Figure 5A vacuum assembly 16 is provided on the outside of the melting kettle 1, and the vacuum assembly 16 includes a vacuum pump 1601. The vacuum pump 1601 is fixedly connected to the left side of the top end of the melting kettle 1. The input end of the vacuum pump 1601 is fixedly connected to a vacuum pipe 1602. The outside of the vacuum pipe 1602 is fixedly connected to the inside of the melting kettle 1. An electric valve is provided on the outside of the vacuum pipe 1602. A vacuum gauge 1603 is installed on the outside of the vacuum pipe 1602.

[0041] Specifically, the melting kettle 1 fixes the vacuum pump 1601 so that the position of the vacuum pump 1601 can be determined. An electric valve is provided on the exhaust pipe 1602, so that the working state of the vacuum pump 1601 can be opened, closed or adjusted. A vacuum gauge 1603 is provided on the exhaust pipe 1602 to monitor changes in vacuum degree.

[0042] Working principle: When the materials in the molten kettle 1 need to be mixed, the motor 4 is started to operate, thereby driving the rotating rod 1 5 to rotate, and then driving the driving gear 6 to rotate, thereby driving the two driven gears 7 to rotate with it, and then the driven gear 7 rotates in the gear ring 8, so that the driven gear 7 drives the rotating rod 2 9 and the crushing rod 10 to revolve around the gear ring 8 and rotate to mix the materials in the molten kettle 1, and the rotating rod 1 5 rotates to drive the connecting block 11 to rotate, and then drives the mounting block 12 to rotate with it, thereby driving the scraper 13 to rotate to scrape and mix the materials on the inner wall of the molten kettle 1;

[0043] In addition, the spring 1501 is elastically deformed during installation, so that the spring 1501 performs a reset activity, thereby driving the limit blocks 1502 on the left and right sides to move away from each other, thereby driving the stop block 1503 to move with it, and then driving the scraper 13 to move with it, so that the scraper 13 can stably scrape and clean the inside of the molten kettle 1;

[0044] In addition, when it is necessary to remove bubbles generated by the molten material in the melting kettle 1, the vacuum pump 1601 is started to drive the exhaust pipe 1602 to remove the air inside the melting kettle 1, thereby generating a negative pressure effect in the melting kettle 1, so that the bubbles generated in the molten material can be extracted.

[0045] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A wrinkle-resistant polyester yarn production device, comprising a melting kettle (1), characterized in that: The right end of the melting kettle (1) is fixedly connected to a feed pipe (2), the bottom end of the melting kettle (1) is fixedly connected to a discharge pipe (3), the top end of the melting kettle (1) is fixedly connected to a motor (4), the output end of the motor (4) is fixedly connected to a rotating rod (5), the outside of the rotating rod (5) is fixedly connected to a driving gear (6), the inside of the melting kettle (1) is rotatably connected to driven gears (7) on both left and right sides, the inside of the melting kettle (1) is fixedly connected to a gear ring (8), and the bottom end of the driven gear (7) is fixedly connected to There is a second rotating rod (9), the outside of which is fixedly connected to a plurality of crushing rods (10), the bottom end of the first rotating rod (5) is fixedly connected to a connecting block (11), the left and right ends of the connecting block (11) are fixedly connected to mounting blocks (12), the inside of the mounting block (12) is slidably connected to a scraper (13), the inside of the melting kettle (1) is installed with a plurality of heating rods (14), the inside of the mounting block (12) is provided with a reset assembly (15), and the outside of the melting kettle (1) is provided with a vacuum assembly (16).

2. The wrinkle-resistant polyester yarn production device according to claim 1, characterized in that: The reset assembly (15) comprises a plurality of springs (1501), the plurality of springs (1501) being fixedly connected inside the two mounting blocks (12) respectively, the separated ends of the springs (1501) on the left and right sides being fixedly connected to the limit blocks (1502), and the separated ends of the limit blocks (1502) on the left and right sides being fixedly connected to the abutment blocks (1503).

3. The wrinkle-resistant polyester yarn production device according to claim 1, characterized in that: The vacuum pump (16) comprises a vacuum pump (1601), the vacuum pump (1601) is fixedly connected to the left side of the top end of the melting kettle (1), the input end of the vacuum pump (1601) is fixedly connected to a vacuum pipe (1602), and a vacuum gauge (1603) is installed outside the vacuum pipe (1602).

4. The wrinkle-resistant polyester yarn production device according to claim 1, characterized in that: The exterior of the driving gear (6) is meshingly connected with the exteriors of the two driven gears (7), and the exteriors of the two driven gears (7) are meshingly connected with the interior of the gear ring (8).

5. The wrinkle-resistant polyester yarn production device according to claim 1, characterized in that: The exterior of the driving gear (6) is rotatably connected to the interior of the melting kettle (1), and the interior of the melting kettle (1) is rotatably connected to the exterior of the rotating rod 1 (5).

6. The wrinkle-resistant polyester yarn production device according to claim 2, characterized in that: The interior of the melting kettle (1) is rotatably connected to the exterior of the second rotating rod (9), and the exterior of the scraper (13) is in contact with the inner wall of the melting kettle (1).

7. The wrinkle-resistant polyester yarn production device according to claim 2, characterized in that: The interior of the mounting block (12) is slidably connected to the exterior of the limiting block (1502), and the separated ends of the abutment blocks (1503) on the left and right sides are fixedly connected to the adjacent ends of the scrapers (13) on the left and right sides.

8. The wrinkle-resistant polyester yarn production device according to claim 3, characterized in that: The outside of the exhaust pipe (1602) is fixedly connected to the inside of the melting kettle (1), and an electric valve is provided on the outside of the exhaust pipe (1602).