Efficient and ultrathin autoclaved aerated concrete composite thermal insulation wallboard

Abstract

The utility model discloses an efficient and ultrathin autoclaved aerated concrete composite thermal insulation wallboard which comprises a base layer board, an FRP (Fiber Reinforced Plastic) mesh cage and a thermal insulation board, the FRP mesh cage and the thermal insulation board are arranged in the base layer board, and the thermal insulation board is also positioned in the FRP mesh cage; the heat preservation plate is a vacuum heat insulation layer, and the vacuum heat insulation layer is a hollow and vacuum heat preservation plate formed by bonding glass fiber cloth with a plurality of vacuum heat preservation and heat preservation plates through curing of unsaturated resin or vinyl resin. The unsaturated polyester resin is reinforced by the glass fiber cloth and is compounded on the outer side of the vacuum heat preservation and insulation board, so that the heat preservation board can be completely fixed in the glass fiber cloth reinforced protection bag. And unsaturated resin or vinyl resin is used as thermosetting resin, and can resist high temperature of over 1000 DEG C without melting after being cured, so that the vacuum layer of the vacuum heat-insulation heat-preservation board compounded in the autoclaved aerated concrete wallboard is prevented from being damaged to cause loss of heat-preservation performance.

Description

Technical Field

[0001] The utility model relates to the technical field of building wall panels, and more specifically to a high-efficiency ultra-thin autoclaved aerated concrete composite thermal insulation wall panel. Background Art

[0002] With the increasing requirements for building energy conservation, the insulation layer is getting thicker and thicker. This makes the production and installation of wall panels more and more difficult and uneconomical. Too thick wall panels also reduce the usable area and increase the shared area, resulting in a waste of social resources. How to reduce the thickness of wall panels while meeting the requirements for building energy conservation is a direction for the next step in building wall panel manufacturing.

[0003] The vacuum insulation board used for building exterior wall insulation is an excellent insulation material. With the maturity of technology, it has been well applied in building insulation. Its thermal conductivity is extremely low, only 0.002, which is 1 / 20 of EPS foam board and 1 / 12 of polyurethane insulation board. A 20mm thick vacuum insulation board can achieve the insulation effect of 240mm thick polyurethane. The production process of vacuum insulation board is to vacuum seal the insulation core board in aluminum foil composite glass fiber cloth or aluminum foil composite non-woven fabric (bag), and the sealing is done with hot melt adhesive. However, the temperature of hot melt adhesive is only 70-150 degrees Celsius. In a high temperature environment, such as the production process of autoclaved aerated concrete, the hot melt adhesive will melt and destroy the vacuum insulation layer, thereby losing its insulation performance.

[0004] Therefore, how to provide a lightweight concrete composite insulation wall that can seal the vacuum insulation panel and compound it with autoclaved aerated concrete without being affected by high temperature, destroying the vacuum, and reducing the insulation effect, thereby greatly reducing the thickness of the wall panel and making the production, installation, and use of the wall panel simple, convenient, and efficient is one of the technical problems that need to be urgently solved in this field. Utility Model Content

[0005] In view of this, the utility model provides a highly efficient ultra-thin autoclaved aerated concrete composite thermal insulation wallboard, which is provided for the purpose of solving the above-mentioned deficiencies.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A highly efficient ultra-thin autoclaved aerated concrete composite thermal insulation wall panel, the autoclaved aerated concrete composite thermal insulation wall panel comprises a base plate, an FRP mesh cage and an insulation layer arranged in the base plate, the insulation layer is also located inside the FRP mesh cage; the insulation layer is a fiber-reinforced (hollow) vacuum insulation layer, and the fiber-reinforced vacuum insulation layer is fixedly connected to the inside of the FRP mesh cage through a connector; the vacuum insulation layer is an internally hollow and vacuum insulation board composed of one or more vacuum insulation boards bonded by glass fiber cloth through unsaturated resin, and the glass fiber cloth and the vacuum insulation board are bonded together without gaps.

[0008] Preferably, the glass fiber cloth is provided in two layers and is respectively bonded to the upper and lower sides of one or more vacuum insulation panels through the unsaturated resin.

[0009] Preferably, holes are reserved at the junctions of two adjacent vacuum insulation panels for passing the connector, thereby fixing the vacuum insulation layer to the FRP mesh cage and forming reinforcing columns to enhance the integrity of the wall panels.

[0010] Preferably, a vacuum insulation layer is also formed at the hole reserved at the junction of two adjacent vacuum insulation panels.

[0011] Preferably, the unsaturated resin can be replaced by a vinyl resin.

[0012] Preferably, the connecting member is a FRP connecting rib.

[0013] Preferably, the vacuum insulation panel may be a vacuum insulation panel of STP or a micro-glass fiber vacuum insulation panel.

[0014] Preferably, the vacuum insulation board is one or more of STP, aerogel board, rock wool board, glass wool board, melamine wool board or aluminum silicate wool board.

[0015] Preferably, the unsaturated resin is applied to the upper side of each vacuum insulation panel, so as to perform secondary sealing on the opening of each vacuum insulation panel.

[0016] Compared with the prior art, the utility model has achieved the following technical effects:

[0017] The utility model utilizes unsaturated resin and glass fiber cloth to compound an excellent hollow glass fiber reinforced plastic product - glass fiber cloth protective bag, which is compounded on the outside of the vacuum insulation board, so that the vacuum insulation board can be completely fixed in the glass fiber cloth protective bag. Moreover, the unsaturated resin is used as a thermosetting resin, which can withstand high temperatures above 1000°C without melting after curing, thereby ensuring that the vacuum formed by the vacuum insulation board is not destroyed and the insulation performance is not lost. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic structural diagram of a highly efficient and ultra-thin autoclaved aerated concrete composite thermal insulation wallboard of the utility model;

[0019] Figure 2 This is a schematic diagram of the structure of a fiber cloth reinforced protective vacuum thermal insulation layer of a highly efficient ultra-thin autoclaved aerated concrete composite thermal insulation wallboard of the utility model;

[0020] In the figure: 1. base plate; 11. reinforced column; 2. concrete layer plate; 3. vacuum insulation layer; 31. glass fiber cloth layer; 32. unsaturated resin layer; 33. vacuum insulation board layer; 4. FRP connecting ribs. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] Example 1

[0023] A highly efficient ultra-thin autoclaved aerated concrete composite thermal insulation wall panel, the autoclaved aerated concrete composite thermal insulation wall panel comprises a base plate 1 and an FRP mesh cage 2 and an insulation board arranged in the base plate 1, the insulation board is also located inside the FRP mesh cage 2; the insulation board is a hollow vacuum insulation layer 3, and the vacuum insulation layer 3 is fixedly connected to the inside of the FRP mesh cage 2 through FRP connecting ribs 4; the vacuum insulation layer 3 is an internally hollow and vacuum insulation board composed of glass fiber cloth 31 and one or more vacuum insulation boards 33 bonded by unsaturated resin 32, and the glass fiber cloth 31 and the vacuum insulation board 33 (without gaps) are bonded together.

[0024] As a preferred or optional manner of this embodiment, the glass fiber cloth 31 is provided in two layers, and the upper and lower sides of one or more vacuum insulation panels 33 are bonded respectively by unsaturated resin 32 .

[0025] As a preferred or optional method of this embodiment, holes are reserved at the junction of two adjacent vacuum insulation panels 33 for passing FRP connecting ribs 4, thereby fixing the vacuum insulation layer 3 on the FRP mesh cage 2, and forming reinforcing columns 11 to enhance the integrity of the wall panel.

[0026] As a preferred or optional manner of this embodiment, a vacuum insulation layer 3 is also formed at the hole reserved at the junction of two adjacent vacuum insulation panels 33 .

[0027] In some embodiments, the unsaturated resin 32 may be replaced by a vinyl resin.

[0028] In some embodiments, the vacuum insulation panel may be a vacuum insulation panel of STP or a micro-glass fiber vacuum insulation panel.

[0029] In some examples, the glass fiber cloth is provided on one side, and the vacuum insulation panel sealing portion is reinforced with unsaturated resin coated fiber cloth, which is then arranged and pasted on the glass fiber cloth or the entire thin plate. The glass fiber cloth is coated with unsaturated resin and forms an insulation layer after curing.

[0030] In some embodiments, the sealed portion of the vacuum insulation panel is reinforced with unsaturated resin fiberglass cloth or coated with unsaturated resin and then adhered to a whole piece of fiberglass cloth or a thin plate coated with unsaturated resin, and the resin is cured to form an insulation layer.

[0031] In some other embodiments, the FRP cage 2 includes two FRP meshes, a plurality of FRP connecting plates and a plurality of FRP short ribs, and the plurality of FRP connecting plates are fixedly connected to the upper and lower ends of the two FRP meshes; the plurality of FRP short ribs are fixedly connected between the two FRP meshes.

[0032] In some other embodiments, each FRP short rib may be perpendicular to two FRP meshes; or, be oblique to two FRP meshes.

[0033] In some other embodiments, two FRP meshes, a plurality of FRP connecting sheets, and a plurality of FRP short ribs are integrally formed.

[0034] In some other embodiments, the vacuum insulation board 33 is one or more of STP, aerogel board, rock wool board, glass wool board, melamine wool board or aluminum silicate wool board.

[0035] The utility model utilizes unsaturated resin and glass fiber cloth to reinforce the vacuum insulation board, and can compound an excellent hollow glass fiber reinforced plastic product - glass fiber cloth protective bag. The glass fiber cloth protective bag is a glass fiber reinforced plastic product with strong rigidity. It is compounded on the outside of the vacuum insulation board, and can completely fix the vacuum insulation board in the glass fiber cloth protective bag, or directly use unsaturated resin glass fiber cloth to reinforce and protect one or more vacuum insulation boards at the sealing part (opening) of each vacuum insulation board, and fix them on the overall inorganic or organic thin plate to form an insulation layer. Utilizing the characteristics of unsaturated resin or vinyl resin as a thermosetting resin, when cured, it can withstand high temperatures above 1000 degrees without melting, thereby ensuring that the vacuum of the vacuum insulation board protected by the glass fiber cloth reinforced protective layer is not destroyed, and the insulation performance is not lost.

[0036] The above description is only a preferred embodiment of the present invention and does not limit the technical scope of the present invention. Therefore, any minor modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A highly efficient ultra-thin autoclaved aerated concrete composite thermal insulation wallboard, the autoclaved aerated concrete composite thermal insulation wallboard comprising a base plate (1) and an FRP mesh cage (2) and a thermal insulation board arranged in the base plate (1), the thermal insulation board also being located inside the FRP mesh cage (2); characterized in that: The insulation board is a hollow vacuum insulation layer (3), and the vacuum insulation layer (3) is fixedly connected to the inside of the FRP mesh cage (2) through a connecting piece; the vacuum insulation layer (3) is an insulation board with a hollow interior and a vacuum, which is formed by bonding one or more vacuum insulation boards (33) to a glass fiber cloth (31) through an unsaturated resin (32), and the glass fiber cloth (31) and the vacuum insulation board (33) are bonded together.

2. The high-efficiency ultra-thin autoclaved aerated concrete composite thermal insulation wallboard according to claim 1, characterized in that: The glass fiber cloth (31) is provided in two layers and is respectively bonded to the upper and lower sides of one or more vacuum insulation panels (33) through the unsaturated resin (32).

3. The high-efficiency ultra-thin autoclaved aerated concrete composite thermal insulation wallboard according to claim 2, characterized in that: Holes are reserved at the junctions of two adjacent vacuum insulation panels (33) for passing the connecting piece, thereby fixing the vacuum insulation layer (3) on the FRP mesh cage (2) and forming a reinforcing column (11) to enhance the integrity of the wall panel.

4. The high-efficiency ultra-thin autoclaved aerated concrete composite thermal insulation wallboard according to claim 3, characterized in that: A vacuum insulation layer (3) is also formed at the hole reserved at the junction of two adjacent vacuum insulation panels (33).

5. A high-efficiency ultra-thin autoclaved aerated concrete composite thermal insulation wallboard according to any one of claims 1 or 2, characterized in that: The unsaturated resin (32) may be replaced by a vinyl resin.

6. The high-efficiency ultra-thin autoclaved aerated concrete composite thermal insulation wallboard according to claim 3, characterized in that: The connecting piece is an FRP connecting rib (4).

7. The high-efficiency ultra-thin autoclaved aerated concrete composite thermal insulation wallboard according to claim 1, characterized in that: The vacuum insulation board (33) is one or more of STP, aerogel board, rock wool board, glass wool board, melamine wool board or aluminum silicate wool board.

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