RTO with heat storage ceramic convenient to replace
By designing structures such as isolation blocks, fixing plates, limiting grooves and support rods in RTO, the problems of low disassembly and easy damage of heat storage ceramics are solved, and more efficient ceramic replacement and use convenience is achieved.
Patent Information
- Application Number
- CN202421037759.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-14
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-14
AI Technical Summary
The heat storage ceramics inside the RTO are difficult to disassemble and are easily damaged by manual pressing during installation, which reduces work efficiency and convenience of use.
A RTO for convenient replacement of heat storage ceramics is designed. By fixing the connection of multiple isolation blocks and fixing plates on the inner bottom wall of the furnace body, setting limit grooves and limiting plates, and using fixed rods and support rods for stable support and protection, simplifying The disassembly and assembly process of ceramic blocks reduces replacement time.
It improves the disassembly and assembly efficiency of heat storage ceramics, protects the ceramic blocks, reduces replacement time, is convenient for staff to use, and improves work efficiency.
Smart Images

Figure CN222256612U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an RTO, in particular to an RTO for conveniently replacing heat storage ceramics applied in the field of incinerators. Background Art
[0002] RTO is a regenerative incinerator, which is a highly efficient organic waste gas treatment equipment. Its working principle is to heat the organic waste gas to above 760 degrees Celsius, oxidize and decompose the volatile organic compounds (VOCs) in the waste gas into carbon dioxide and water. The heat generated by the oxidation process is stored in a special heat storage body, which heats up the heat storage body to "store heat".
[0003] The specification of Chinese patent CN219120588U discloses an RTO waste gas incinerator, which realizes heat exchange without intersection between intake and exhaust, plays a role in preheating the waste gas by purified gas, and also avoids the problem of inadequate purification of the waste gas due to direct discharge.
[0004] The heat storage components inside the RTO are usually composed of multiple pieces of heat storage ceramics stacked on each other. During the actual installation process, the heat storage ceramics installed in the lower layer may be damaged due to manual pressure. After long-term use, the heat storage ceramics inside the RTO also need to be replaced. When replacing, the stacked heat storage ceramics also need to be taken out piece by piece, which makes the disassembly and assembly efficiency of the heat storage ceramics low, prolongs the working time, reduces the working efficiency, and is inconvenient for the staff to use. Utility Model Content
[0005] In view of the above-mentioned prior art, the technical problem to be solved by the utility model is that the heat storage ceramics inside the RTO are difficult to disassemble and assemble, and during the installation process, the lower layer of heat storage ceramics are easily damaged due to the staff's stepping on them, thereby reducing work efficiency and being inconvenient for the staff to use.
[0006] In order to solve the above problems, the utility model provides an RTO for conveniently replacing heat storage ceramics, comprising a furnace body, a plurality of isolation blocks are fixedly connected to the inner bottom wall of the furnace body, a circular through opening is opened at the upper end of the isolation block, a fixing rod is arranged at the center of the circular through opening, a plurality of fixing plates are arranged on the outer ring fixing sleeve of the fixing rod, a plurality of fan-shaped heat storage ceramic blocks are arranged between two adjacent fixing plates, a plurality of air holes are opened on the surface of the fixing plate, two limiting grooves are opened at the upper end of the fixing plate, two limiting plates are arranged at the upper end of the fixing plate at the upper end, the lower end of the limiting plate passes through the plurality of limiting grooves and is aligned with the lower end of the fixing plate at the lower end, a high temperature resistant sealing plate is inserted at the upper end of the furnace body, a plurality of bolts are passed through the outer ring thread of the high temperature resistant sealing plate, a furnace cover is fixedly connected to the upper end of the high temperature resistant sealing plate, a gas pipe is fixedly connected to the middle part of the upper end of the furnace cover, the gas pipe is a hose, a burner is fixedly connected to the middle part of the lower end of the furnace cover, an air outlet pipe and an exhaust pipe are fixedly connected to the left and right lower ends of the furnace body respectively, and a fan is fixedly connected to one end of the air outlet pipe away from the furnace body.
[0007] In the above-mentioned RTO for convenient replacement of thermal storage ceramics, it is convenient to disassemble, assemble and replace the thermal storage ceramics. The thermal storage ceramics can be protected during use, which is convenient for use by staff.
[0008] As a further improvement of the present application, an inverted U-shaped support rod is fixedly connected to the top of the fixing rod, two fixing holes are opened at the upper end of the isolation block, the end of the support rod away from the fixing rod is located in the fixing hole, and the two fixing holes are located at both ends of the diagonal of the isolation block.
[0009] As a further improvement of the present application, the diameter of the fixed plate is the same as the inner diameter of the circular opening, the inner wall of the limiting plate fits the surface of the heat storage ceramic block, and a gap is left between the fixed plate at the lower end and the inner bottom wall of the furnace body.
[0010] As a further improvement of the present application, the two limit grooves are both arc-shaped and symmetrically distributed along the diagonal of the isolation block. The limit plate is completely matched with the limit groove. The limit plate is composed of two upper and lower arc-shaped plates. The diameter of the upper arc-shaped plate is larger than the diameter of the lower arc-shaped plate, and the lower end of the upper arc-shaped plate is in contact with the fixed plate located at the top.
[0011] As another improvement of the present application, the right end of the exhaust pipe is connected to a fixing box via a flange, the right end of the fixing box is connected to an intake pipe via a flange, and a filter block is arranged in the fixing box.
[0012] As another improved supplement of the present application, a rubber sealing plate is provided at the upper end of the filter block, the lateral area of the rubber sealing plate is larger than the lateral area of the filter block, and a pressure plate is fixedly connected to the upper end of the rubber sealing plate, and the pressure plate and the fixing box are fixedly connected by bolts.
[0013] To sum up, in the actual installation process of the heat storage ceramic block, the heat storage ceramic block can be directly placed between two adjacent fixed plates so that multiple heat storage ceramic blocks form a complete circle, and then the limit plate is inserted into the limit groove to limit the heat storage ceramic block. The fixing rod is inserted into the isolation block and the support rod is inserted into the fixing hole to provide stable support for the fixing rod. When replacing, you only need to remove the bolts connected to the high temperature resistant sealing plate, take out the furnace cover, and then pull up the fixing rod to take out and replace multiple heat storage ceramic blocks, which reduces the replacement time of the heat storage ceramic blocks, improves work efficiency, and is convenient for staff to use. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the structure of the first implementation method of this application;
[0015] Figure 2 This is a structural cross-sectional view of a furnace body according to a first embodiment of the present application;
[0016] Figure 3 This is a schematic diagram of the fixing plate structure of the first embodiment of the present application;
[0017] Figure 4 This is a schematic diagram of the isolation block structure of the first embodiment of the present application;
[0018] Figure 5 This is a bottom view of the high temperature resistant sealing plate structure of the first embodiment of the present application;
[0019] Figure 6 This is a structural schematic diagram of the second implementation mode of the present application;
[0020] Figure 7 This is a schematic diagram of the fixing box structure of the second embodiment of the present application.
[0021] Description of the numbers in the figure:
[0022] 1. Furnace body; 2. Isolation block; 3. Fixing rod; 4. Fixing plate; 5. Heat storage ceramic block; 6. Limiting groove; 7. Limiting plate; 8. High temperature resistant sealing plate; 9. Furnace cover; 10. Gas pipe; 11. Burner; 12. Exhaust pipe; 13. Exhaust pipe; 14. Fan; 15. Support rod; 16. Fixing hole; 17. Fixing box; 18. Filter block; 19. Rubber sealing plate; 20. Pressing plate. DETAILED DESCRIPTION
[0023] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0024] The first implementation method:
[0025] Figure 1 and Figure 2The figure shows: an RTO for conveniently replacing heat storage ceramics, comprising a furnace body 1, a plurality of isolation blocks 2 are fixedly connected to the inner bottom wall of the furnace body 1, a plurality of fixing plates 4 are fixedly sleeved on the outer ring of a fixing rod 3, two limiting grooves 6 are provided on the upper end of the fixing plate 4, two limiting plates 7 are provided on the upper end of the fixing plate 4 at the uppermost end, the limiting plates 7 can protect the plurality of heat storage ceramic blocks 5, and can effectively prevent the heat storage ceramic blocks 5 from falling off during the movement of the fixing rod 3, the lower end of the limiting plate 7 passes through the plurality of limiting grooves 6 and is aligned with the lower end of the fixing plate 4 at the lowermost end, and is fixed The diameter of plate 4 is the same as the inner diameter of the circular opening, the inner wall of the limiting plate 7 fits with the surface of the heat storage ceramic block 5, and a gap is left between the fixed plate 4 at the lower end and the inner bottom wall of the furnace body 1, and the gap is convenient for the discharge and entry of gas. The left and right lower ends of the furnace body 1 are respectively fixedly connected with an outlet pipe 12 and an exhaust pipe 13, and the end of the outlet pipe 12 away from the furnace body 1 is fixedly connected with a fan 14. Technical personnel in this field can select a suitable model of fan 14 according to actual needs, for example: YX9-35. The fan 14 can facilitate the discharge of air inside the furnace body 1.
[0026] Figure 3 and Figure 4 As shown: a circular opening is provided at the upper end of the isolation block 2, a fixing rod 3 is provided at the center of the circular opening, a plurality of fan-shaped heat storage ceramic blocks 5 are provided between two adjacent fixing plates 4, a plurality of air holes are provided on the surface of the fixing plate 4, and the plurality of air holes facilitate the movement of gas, an inverted U-shaped support rod 15 is fixedly connected to the top of the fixing rod 3, and the support rod 15 can stably support the fixing rod 3, and two fixing holes 16 are provided at the upper end of the isolation block 2, and the end of the support rod 15 away from the fixing rod 3 is located in the fixing hole 16 The two fixing holes 16 are located at both ends of the diagonal of the isolation block 2. The two fixing holes 16 located on the diagonal do not hinder the insertion and removal of the limiting plate 7. The two limiting grooves 6 are both arc-shaped and symmetrically distributed with the diagonal of the isolation block 2. The limiting plate 7 is completely matched with the limiting groove 6. The limiting plate 7 is composed of two upper and lower arc-shaped plates. The diameter of the upper arc-shaped plate is larger than the diameter of the lower arc-shaped plate, and the lower end of the upper arc-shaped plate is in contact with the fixing plate 4 located at the upper end. The upper and lower arc-shaped plates with different diameters facilitate the fixation of the limiting plate 7.
[0027] Figure 5 As shown: a high-temperature resistant sealing plate 8 is inserted at the upper end of the furnace body 1, which can effectively prevent the gas inside the furnace body 1 from escaping. The outer circle thread of the high-temperature resistant sealing plate 8 is penetrated by multiple bolts. The upper end of the high-temperature resistant sealing plate 8 is fixedly connected with a furnace cover 9. The middle part of the upper end of the furnace cover 9 is fixedly connected with a gas pipe 10. The gas pipe 10 is a hose. The hose is highly flexible and easy to move. The middle part of the lower end of the furnace cover 9 is fixedly connected with a burner 11. The gas pipe 10 discharges the gas into the furnace body 1, and then burns it through the burner 11, thereby treating the exhaust gas.
[0028] In the actual installation process of the heat storage ceramic block 5, the heat storage ceramic block 5 can be directly placed between two adjacent fixing plates 4 so that multiple heat storage ceramic blocks 5 form a complete circle, and then the limiting plate 7 is inserted into the limiting groove 6 to limit the heat storage ceramic block 5, and the fixing rod 3 is inserted into the isolation block 2, and the support rod 15 is inserted into the fixing hole 16 to stably support the fixing rod 3. When replacing, you only need to remove the bolts connected to the high-temperature resistant sealing plate 8, take out the furnace cover 9, and then pull up the fixing rod 3, so that multiple heat storage ceramic blocks 5 can be taken out and replaced, which reduces the replacement time of the heat storage ceramic block 5, improves work efficiency, and is convenient for staff to use.
[0029] The second implementation method:
[0030] Based on the first embodiment, this embodiment adds a fixing box 17, a filter block 18, a rubber sealing plate 19 and a pressing plate 20, and the rest of the parts are consistent with the first embodiment.
[0031] Figure 6 and Figure 7 It is shown that: the right end of the exhaust pipe 13 is connected to a fixing box 17 through a flange, and the right end of the fixing box 17 is connected to an intake pipe through a flange. A filter block 18 is arranged in the fixing box 17, and the filter block 18 can effectively filter fine particles in the exhaust gas and pre-treat the exhaust gas. A rubber sealing plate 19 is arranged at the upper end of the filter block 18, and the lateral area of the rubber sealing plate 19 is larger than the lateral area of the filter block 18. The rubber sealing plate 19 can effectively prevent the exhaust gas from escaping. A pressing plate 20 is fixedly connected to the upper end of the rubber sealing plate 19, and the pressing plate 20 and the fixing box 17 are fixedly connected by bolts.
[0032] During use, the exhaust gas in the intake pipe enters the fixed box 17. The exhaust gas may contain fine particles. If the particles in the exhaust gas adhere to the inside of the heat storage ceramic block 5, it will not only be inconvenient to clean, affecting the exhaust gas treatment efficiency, but also reduce the service life of the heat storage ceramic block 5. The fine particles in the exhaust gas are filtered through the filter block 18, thereby effectively preventing the particles in the exhaust gas from adhering to the inside of the heat storage ceramic block 5 during movement, thereby protecting the heat storage ceramic block 5.
[0033] In view of current practical needs, the protection scope of the above-mentioned implementation mode adopted in this application is not limited to this. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the protection scope of this utility model.
Claims
1. An RTO for conveniently replacing thermal storage ceramics, comprising a furnace body (1), characterized in that: The inner bottom wall of the furnace body (1) is fixedly connected with a plurality of isolation blocks (2), the upper end of the isolation block (2) is provided with a circular opening, a fixing rod (3) is provided at the center of the circular opening, the outer ring fixing sleeve of the fixing rod (3) is provided with a plurality of fixing plates (4), a plurality of fan-shaped heat storage ceramic blocks (5) are provided between two adjacent fixing plates (4), a plurality of air holes are provided on the surface of the fixing plate (4), two limiting grooves (6) are provided at the upper end of the fixing plate (4), two limiting plates (7) are provided at the upper end of the fixing plate (4) at the uppermost end, the lower end of the limiting plate (7) passes through the plurality of limiting grooves (6) and is aligned with the lower end of the fixing plate (4) at the lowermost end; A high temperature resistant sealing plate (8) is inserted into the upper end of the furnace body (1), a plurality of bolts are passed through the outer thread of the high temperature resistant sealing plate (8), a furnace cover (9) is fixedly connected to the upper end of the high temperature resistant sealing plate (8), a gas pipe (10) is fixedly connected to the middle of the upper end of the furnace cover (9), the gas pipe (10) is a hose, and a burner (11) is fixedly connected to the middle of the lower end of the furnace cover (9); The left and right lower ends of the furnace body (1) are respectively fixedly connected to an air outlet pipe (12) and an exhaust pipe (13), and one end of the air outlet pipe (12) away from the furnace body (1) is fixedly connected to a fan (14).
2. The RTO for conveniently replacing thermal storage ceramics according to claim 1, characterized in that: An inverted U-shaped support rod (15) is fixedly connected to the top of the fixing rod (3); two fixing holes (16) are provided at the upper end of the isolation block (2); one end of the support rod (15) away from the fixing rod (3) is located in the fixing hole (16); and the two fixing holes (16) are located at two ends of a diagonal line of the isolation block (2).
3. The RTO for conveniently replacing thermal storage ceramics according to claim 1, characterized in that: The diameter of the fixing plate (4) is the same as the inner diameter of the circular opening, the inner wall of the limiting plate (7) is in contact with the surface of the heat storage ceramic block (5), and a gap is left between the fixing plate (4) at the bottom and the inner bottom wall of the furnace body (1).
4. The RTO for conveniently replacing thermal storage ceramics according to claim 3, characterized in that: The two limit grooves (6) are both arc-shaped and symmetrically distributed about the diagonal of the isolation block (2); the limit plate (7) completely matches the limit groove (6); the limit plate (7) is composed of two upper and lower arc plates; the diameter of the upper arc plate is larger than the diameter of the lower arc plate; and the lower end of the upper arc plate is in contact with the fixing plate (4) located at the uppermost end.
5. The RTO for conveniently replacing thermal storage ceramics according to claim 1, characterized in that: The right end of the exhaust pipe (13) is connected to a fixing box (17) via a flange, the right end of the fixing box (17) is connected to an intake pipe via a flange, and a filter block (18) is provided in the fixing box (17).
6. The RTO for conveniently replacing thermal storage ceramics according to claim 5, characterized in that: A rubber sealing plate (19) is provided at the upper end of the filter block (18); the lateral area of the rubber sealing plate (19) is larger than the lateral area of the filter block (18); a pressing plate (20) is fixedly connected to the upper end of the rubber sealing plate (19); the pressing plate (20) is fixedly connected to the fixing box (17) by bolts.
Citation Information
Patent Citations
RTO waste gas incinerator
CN219120588U
