Dehydration mechanism based on water-jet loom
By designing a dewatering tank, air suction mechanism and drying mechanism on the water jet loom, combined with extrusion and heating treatment, the problem of poor traditional dehydration effect is solved, and more efficient embryo cloth dehydration is achieved, ensuring the dryness of the fabric and quality.
Patent Information
- Application Number
- CN202421018207.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The dehydration mechanism of traditional water jet looms has poor dehydration effect, which results in the embryo cloth just made from the water jet loom. It is difficult to dehydrate effectively, affecting the subsequent rolling cloth packaging.
A dehydration mechanism based on a water jet loom is designed, including a dehydration tank, a suction mechanism, a drying mechanism and a water collecting mechanism, which is initially dehydrated by extrusion rollers, and further drying the embryo cloth with heating pipes and fans to achieve More thorough dehydration.
It significantly improves the dehydration effect of the embryo cloth, reduces humidity, ensures the dryness of the embryo cloth when packing, and improves weaving efficiency and fabric quality.
Smart Images

Figure CN222257493U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of textile machinery, in particular to a dehydration mechanism based on a water jet loom. Background Art
[0002] The water jet loom is a shuttleless loom that uses a jet of water to pull the weft yarn through the shuttle. The grey cloth just produced by the water jet loom contains a lot of water, and the grey cloth needs to be dehydrated before it can be rolled and packaged. The water jet technology includes research on nozzle design, water jet pressure control, water jet angle, etc., to ensure that the water spray is uniform and stable, thereby improving weaving efficiency and fabric quality.
[0003] However, the dehydration mechanism of the traditional water jet loom has a relatively simple dehydration method for the grey cloth. When in use, the grey cloth is squeezed and dehydrated by a squeezing roller. This operation can only simply perform preliminary dehydration on the grey cloth, resulting in poor dehydration effect of the grey cloth. As a result, when the grey cloth is packaged, there is a certain amount of humidity on the grey cloth. Therefore, it is urgent to solve this problem. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a dehydration mechanism based on a water jet loom.
[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0006] A dehydration mechanism based on a water jet loom comprises a dehydration box, a first baffle plate is provided at both ends of the inner wall of the dehydration box, a dehydration chamber is provided on one side of the first baffle plate, dehydration mechanisms are provided on both sides of the inner wall of the dehydration chamber, a drying mechanism is provided at one end of the inner wall of the dehydration chamber, a water collecting mechanism is provided at the bottom of the inner wall of the dehydration box, a driving device for driving the dehydration mechanism is provided on the outer wall of the other side of the first baffle plate, and a suction mechanism is provided on the outer wall of one end of the dehydration box of the first baffle plate;
[0007] The air suction mechanism includes a sleeve installed on the outer wall of one end of the dehydration box, the inner wall of the sleeve is provided with a sealing extrusion block, the outer wall of the sealing extrusion block is connected to an extrusion rod, a semicircular extrusion block is fixed to the end of the extrusion rod away from the sleeve, a spring is fixed to the outer wall of one end of the semicircular extrusion block, the other end of the spring is fixed to the outer wall of one end of the sleeve, and the spring is located on the outer wall of the extrusion rod, an air inlet pipe is provided at the end of the sleeve away from the extrusion rod, and the air inlet pipe is communicated with the interior of the sleeve, and a second filter screen is provided on the inner wall of the air inlet pipe.
[0008] As a further solution of the utility model, the inner wall at one end of the air inlet pipe is connected to a second baffle via a torsion spring, and the second baffle can only be opened clockwise, and a drying mechanism is provided on the outer wall of one side of the sleeve.
[0009] As a further solution of the utility model, the drying mechanism includes a heating tube installed on the outer wall of one end of the first baffle plate away from the sleeve, a plurality of air outlets are provided at the bottom of the heating tube, a fan is installed on the inner wall of the air outlet, a conveying pipe is connected to the outer wall of one side of the sleeve, the air outlet end of the conveying pipe is connected and communicated with one end of the heating tube, a dehydration mechanism is provided on the outer wall of the first baffle plate away from the sleeve, when the extrusion rod is squeezed, the air inside the sleeve will be transported to the inside of the heating tube, and the fan will further dehydrate and dry the grey cloth.
[0010] As a further solution of the utility model, the dehydration mechanism includes four rotating rods rotatably connected to the first baffle plate, and the four rotating rods are arranged in a square, squeezing rollers are fixed to the outer walls of the rotating rods, and a driving device is provided on one side of one of the rotating rods.
[0011] As a further solution of the utility model, the driving device includes a second synchronous wheel fixed to the outer wall of one side of one of the rotating rods, the outer wall of the second synchronous wheel is provided with a synchronous belt, the other end of the synchronous belt is provided with a first synchronous wheel, and the first synchronous wheel is fixed to the outer wall of one side of the other rotating rod, a motor is installed on the outer wall of one side of the first baffle plate, and the output shaft of the motor is connected to one end of one of the rotating rods, and a water collecting mechanism is provided at the bottom of the inner wall of the dehydration box.
[0012] As a further solution of the utility model, the water collecting mechanism includes a guide groove fixed at the bottom of the inner wall of the dehydration chamber, a water collecting box is provided at the bottom on the other side of the first baffle plate, a first filter screen is provided on the outer wall of the water collecting box close to the guide groove, and the water inlet end of the water collecting box is connected to the guide groove, and a drain outlet is provided at the bottom of the outer wall of the water collecting box away from the guide groove, and the squeezed water will be introduced from the guide groove into the interior of the water collecting box, and then discharged from the drain outlet.
[0013] As a further solution of the utility model, an eccentric wheel is fixed to an outer wall of one side of the first synchronous wheel, and the eccentric wheel is matched with the semicircular extrusion block.
[0014] As a further solution of the utility model, fixing frames are fixed to the four corners of the bottom of the dehydration box, a feed port is provided on the outer wall at one end of the dehydration chamber, and a discharge port is provided on the outer wall at the other end of the dehydration chamber.
[0015] The beneficial effects of the utility model are:
[0016] The utility model is provided with an air suction mechanism. When the first synchronous wheel rotates, the eccentric wheel will squeeze the semicircular extrusion block. At this time, the air inside the sleeve will be transported from the delivery pipe to the inside of the heating pipe. At this time, the fan will discharge the heated air. When the grey cloth is transported to the bottom of the heating pipe, the grey cloth will be further dried, thereby achieving the effect of drying and dehydrating the grey cloth. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional structural schematic diagram of a dehydration mechanism based on a water jet loom proposed by the utility model;
[0018] Figure 2 It is a first partial cross-sectional structural schematic diagram of a dehydration mechanism based on a water jet loom proposed by the utility model;
[0019] Figure 3 It is a second partial cross-sectional structural schematic diagram of a dehydration mechanism based on a water jet loom proposed by the utility model;
[0020] Figure 4 This is a schematic diagram of a third partial structure of a dehydration mechanism based on a water jet loom proposed by the utility model.
[0021] In the figure: 1. dehydration box; 2. dehydration chamber; 3. feed port; 4. fixed frame; 5. first blocking plate; 6. extrusion roller; 7. heating tube; 8. guide groove; 9. first filter screen; 11. rotating rod; 12. discharge port; 13. second filter screen; 14. water collecting box; 15. drain port; 16. motor; 17. eccentric wheel; 18. sleeve; 19. semicircular extrusion block; 20. spring; 21. extrusion rod; 22. first synchronous wheel; 23. synchronous belt; 24. second synchronous wheel; 25. air outlet; 26. conveying pipe; 27. fan. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0023] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0024] Reference Figure 1-Figure 4, a dehydration mechanism based on a water jet loom, comprising a dehydration box 1, a first baffle plate 5 is provided at both ends of the inner wall of the dehydration box 1, a dehydration chamber 2 is provided on one side of the first baffle plate 5, a dehydration mechanism is provided on both sides of the inner wall of the dehydration chamber 2, a drying mechanism is provided at one end of the inner wall of the dehydration chamber 2, a water collecting mechanism is provided at the bottom of the inner wall of the dehydration box 1, a driving device for driving the dehydration mechanism is provided on the outer wall of the other side of the first baffle plate 5, and a suction mechanism is provided on the outer wall of one end of the dehydration box 1 of the first baffle plate 5;
[0025] The air suction mechanism includes a sleeve 18 installed on the outer wall of one end of the dehydration box 1, the inner wall of the sleeve 18 is provided with a sealing extrusion block, the outer wall of the sealing extrusion block is connected to an extrusion rod 21, a semicircular extrusion block 19 is fixed to the end of the extrusion rod 21 away from the sleeve 18, a spring 20 is fixed to the outer wall of one end of the semicircular extrusion block 19, the other end of the spring 20 is fixed to the outer wall of one end of the sleeve 18, and the spring 20 is located on the outer wall of the extrusion rod 21, an air inlet pipe is provided at the end of the sleeve 18 away from the extrusion rod 21, and the air inlet pipe is communicated with the interior of the sleeve 18, and a second filter screen 13 is provided on the inner wall of the air inlet pipe.
[0026] In this embodiment, the inner wall at one end of the air inlet pipe is connected to a second baffle via a torsion spring, and the second baffle can only be opened clockwise. A drying mechanism is provided on the outer wall of one side of the sleeve 18.
[0027] In this embodiment, the drying mechanism includes a heating tube 7 installed on the outer wall of one end of the first baffle plate 5 away from the sleeve 18. A plurality of air outlets 25 are provided at the bottom of the heating tube 7. A fan 27 is installed on the inner wall of the air outlet 25. A conveying pipe 26 is connected to the outer wall of one side of the sleeve 18. The air outlet end of the conveying pipe 26 is connected to and communicates with one end of the heating tube 7. A dehydration mechanism is provided on the outer wall of the first baffle plate 5 away from the sleeve 18. When the extrusion rod 21 is squeezed, the air inside the sleeve 18 will be transported to the inside of the heating tube 7, and the fan 27 will further dehydrate and dry the grey cloth.
[0028] In this embodiment, the dehydration mechanism includes four rotating rods 11 rotatably connected to the first blocking plate 5, and the four rotating rods 11 are arranged in a square. The squeezing rollers 6 are fixed to the outer walls of the rotating rods 11, and a driving device is provided on one side of one of the rotating rods 11.
[0029] In this embodiment, the driving device includes a second synchronous wheel 24 fixed to the outer wall of one side of one of the rotating rods 11, the outer wall of the second synchronous wheel 24 is provided with a synchronous belt 23, the other end of the synchronous belt 23 is provided with a first synchronous wheel 22, and the first synchronous wheel 22 is fixed to the outer wall of one side of the other rotating rod 11, a motor 16 is installed on the outer wall of one side of the first blocking plate 5, and the output shaft of the motor 16 is connected to one end of one of the rotating rods 11, and a water collecting mechanism is provided at the bottom of the inner wall of the dehydration box 1.
[0030] In this embodiment, the water collecting mechanism includes a guide groove 8 fixed at the bottom of the inner wall of the dehydration chamber 2, a water collecting box 14 is provided at the bottom of the other side of the first baffle plate 5, and a first filter screen plate 9 is provided on the outer wall of the water collecting box 14 close to the guide groove 8, and the water inlet end of the water collecting box 14 is communicated with the guide groove 8, and a drain outlet 15 is provided at the bottom of the outer wall of the water collecting box 14 away from the guide groove 8. The squeezed water will be introduced from the guide groove 8 into the interior of the water collecting box 14, and then discharged from the drain outlet 15.
[0031] In this embodiment, an eccentric wheel 17 is fixed to an outer wall of one side of the first synchronous wheel 22 , and the eccentric wheel 17 is matched with the semicircular extrusion block 19 .
[0032] In this embodiment, fixing frames 4 are fixed to the four corners of the bottom of the dehydration box 1 , a feed inlet 3 is provided on the outer wall of one end of the dehydration chamber 2 , and a discharge port 12 is provided on the outer wall of the other end of the dehydration chamber 2 .
[0033] Working principle: During use, when the grey cloth needs to be dehydrated, the grey cloth is transported from the feed port 3 to the inside of the dehydration chamber 2, and the motor 16 is operated. The motor 16 drives one of the rotating rods 11 to rotate, and the rotating rod 11 drives the squeezing roller 6 to rotate. The rotating rod 11 drives the second synchronous wheel 24 to rotate, and the second synchronous wheel 24 drives the first synchronous wheel 22 to rotate through the synchronous belt 23. The squeezing roller 6 first squeezes and dehydrates the grey cloth, and the squeezed water is introduced from the guide groove 8 into the inside of the water collecting box 14. At this time, the first filter screen plate 9 filters the impurities in the water, and then discharges it from the drain port 15, thereby preventing the dehydration chamber 2 from being excessively moist and damp. When the first synchronous wheel 2 2 rotates, at this time, the first synchronous wheel 22 will drive the eccentric wheel 17 to rotate. When the eccentric wheel 17 rotates to contact with the semicircular extrusion block 19, at this time, the semicircular extrusion block 19 will squeeze the extrusion rod 21, and at this time, the extrusion rod 21 will squeeze the inside of the sleeve 18. At this time, the air inside the sleeve 18 will be transported from the delivery pipe 26 to the inside of the heating pipe 7. At this time, the heating pipe 7 will heat the air, and at this time, the fan 27 will discharge the heated air. When the grey cloth is transported to the bottom of the heating pipe 7, the grey cloth will be further dried, thereby achieving the effect of drying and dehydrating the grey cloth. When the eccentric wheel 17 is away from the semicircular extrusion block 19, at this time, the spring 20 will reset the extrusion rod 21, and at this time, the air inlet pipe will suck the outside air into the inside of the sleeve 18.
[0034] For ease of description, spatially relative terms such as "above", "above", "on the upper surface of", "above", etc. may be used here to describe the spatial positional relationship between a device or feature and other devices or features as shown in the figure. It should be understood that spatially relative terms are intended to include different orientations of the device in use or operation in addition to the orientation described in the figure. For example, if the device in the accompanying drawings is inverted, the device described as "above other devices or structures" or "above other devices or structures" will be positioned as "below other devices or structures" or "below other devices or structures". Thus, the exemplary term "above" can include both "above" and "below". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatially relative descriptions used here are interpreted accordingly.
[0035] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.
[0036] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein, for example. In addition, the terms "including" and "having" and any of their variations are intended to cover non-exclusive inclusions, for example, a process, method, system, product or device that includes a series of steps or units is not necessarily limited to those steps or units that are clearly listed, but may include other steps or units that are not clearly listed or inherent to these processes, methods, products or devices.
[0037] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A dewatering mechanism based on a water jet loom, comprising a dewatering box (1), characterized in that: The same first baffle plate (5) is provided at both ends of the inner wall of the dehydration box (1); a dehydration chamber (2) is provided on one side of the first baffle plate (5); dehydration mechanisms are provided on both sides of the inner wall of the dehydration chamber (2); a drying mechanism is provided at one end of the inner wall of the dehydration chamber (2); a water collecting mechanism is provided at the bottom of the inner wall of the dehydration box (1); a driving device for driving the dehydration mechanism is provided on the outer wall of the other side of the first baffle plate (5); and a suction mechanism is provided on the outer wall of one end of the dehydration box (1) of the first baffle plate (5); The air suction mechanism comprises a sleeve (18) mounted on the outer wall of one end of the dehydration box (1); a sealing extrusion block is provided on the inner wall of the sleeve (18); the outer wall of the sealing extrusion block is connected to an extrusion rod (21); a semicircular extrusion block (19) is fixed to the end of the extrusion rod (21) away from the sleeve (18); a spring (20) is fixed to the outer wall of one end of the semicircular extrusion block (19); the other end of the spring (20) is fixed to the outer wall of one end of the sleeve (18), and the spring (20) is located on the outer wall of the extrusion rod (21); an air inlet pipe is provided on the end of the sleeve (18) away from the extrusion rod (21), and the air inlet pipe is communicated with the interior of the sleeve (18); and a second filter screen plate (13) is provided on the inner wall of the air inlet pipe.
2. The dehydration mechanism based on the water jet loom according to claim 1 is characterized in that: The inner wall at one end of the air inlet pipe is connected to a second baffle via a torsion spring, and the second baffle can only be opened clockwise. A drying mechanism is provided on the outer wall at one side of the sleeve (18).
3. The dewatering mechanism based on a water jet loom according to claim 2, characterized in that: The drying mechanism comprises a heating tube (7) installed on the outer wall of one end of the first baffle plate (5) away from the sleeve (18); a plurality of air outlets (25) are provided at the bottom of the heating tube (7); a fan (27) is installed on the inner wall of the air outlet (25); a conveying tube (26) is connected to the outer wall of one side of the sleeve (18); the air outlet end of the conveying tube (26) is connected to and communicates with one end of the heating tube (7); and a dehydration mechanism is provided on the outer wall of the first baffle plate (5) away from the sleeve (18).
4. The dewatering mechanism based on a water jet loom according to claim 3, characterized in that: The dehydration mechanism comprises four rotating rods (11) rotatably connected to the first blocking plate (5), and the four rotating rods (11) are arranged in a square shape. Extrusion rollers (6) are fixed to the outer walls of the rotating rods (11), and a driving device is provided on one side of one of the rotating rods (11).
5. The dewatering mechanism based on a water jet loom according to claim 4, characterized in that: The driving device comprises a second synchronous wheel (24) fixed to an outer wall of one side of one of the rotating rods (11); a synchronous belt (23) is provided on the outer wall of the second synchronous wheel (24); a first synchronous wheel (22) is provided at the other end of the synchronous belt (23); and the first synchronous wheel (22) is fixed to an outer wall of one side of the other rotating rod (11); a motor (16) is installed on an outer wall of one side of the first blocking plate (5); and an output shaft of the motor (16) is connected to one end of one of the rotating rods (11); and a water collecting mechanism is provided at the bottom of the inner wall of the dehydration box (1).
6. The dewatering mechanism based on a water jet loom according to claim 5, characterized in that: The water collecting mechanism comprises a guide groove (8) fixed at the bottom of the inner wall of the dehydration chamber (2); a water collecting box (14) is provided at the bottom of the other side of the first baffle plate (5); a first filter screen plate (9) is provided on the outer wall of the water collecting box (14) on the side close to the guide groove (8); a water inlet end of the water collecting box (14) is communicated with the guide groove (8); and a drainage outlet (15) is provided at the bottom of the outer wall of the water collecting box (14) on the side away from the guide groove (8).
7. The dewatering mechanism based on a water jet loom according to claim 5, characterized in that: An eccentric wheel (17) is fixed to one side outer wall of the first synchronous wheel (22), and the eccentric wheel (17) is matched with a semicircular extrusion block (19).
8. The dewatering mechanism based on a water jet loom according to claim 1, characterized in that: The four corners of the bottom of the dehydration box (1) are fixed with fixed frames (4), an outer wall at one end of the dehydration chamber (2) is provided with a feed inlet (3), and an outer wall at the other end of the dehydration chamber (2) is provided with a discharge outlet (12).
