Pyrophyllite microwave drying device

The pyrophyllite microwave drying device addresses inefficiencies in conventional drying methods by using microwave heating and a flipping assembly to achieve rapid, uniform, and energy-efficient drying with reduced material and labor costs.

CN222257519UActive Publication Date: 2024-12-27LUOYANG RUNBAO SYNTHETIC DIAMOND CO LTD
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Patent Information

Application Number
CN202421043830.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-27
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

Existing pyrophyllite drying methods, such as hot air, electric heat, and steam, require significant conduction time and are inefficient, leading to low drying efficiency and prolonged drying times.

Method used

A pyrophyllite microwave drying device that uses microwave heating to directly convert molecular energy into heat, allowing simultaneous heating of the inside and outside of the material without conduction, accompanied by a flipping assembly for uniform drying.

Benefits of technology

The device achieves fast, efficient, and uniform drying with reduced energy consumption, saving manpower and material resources while minimizing cracking and bubbling during the process.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model discloses a pyrophyllite microwave drying device which comprises a supporting frame, a feeding mechanism is arranged in the middle of the upper end of the supporting frame, an inlet and outlet is formed in the front end of the feeding mechanism, a heating and dehumidifying box is arranged on the rear side of the inlet and outlet, a microwave drying box is arranged on the rear side of the heating and dehumidifying box, and an exhaust mechanism is arranged in the middle of the upper end of the microwave drying box. A microwave generator is arranged at one end of the overturning assembly, a first motor is arranged at the other end of the overturning assembly, a control panel is arranged at the lower end of the first motor, and the control panel is fixed to the side face of the supporting frame. The feeding mechanism comprises driving shafts arranged on the left side and the right side of the supporting frame, a driven shaft arranged on the inner side of the supporting frame and a conveying belt arranged on the surfaces of the driving shafts and the driven shaft, the driving shafts are connected with a driving motor, and the feeding mechanism and the heating and dehumidifying box are arranged on the left side and the right side of the microwave drying box. The drying device has the advantages of being high in drying speed, high in efficiency and even in drying.
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Description

Technical Field

[0001] The utility model relates to the field of pyrophyllite drying equipment, in particular to a pyrophyllite microwave drying device. Background Art

[0002] Pyrophyllite is a kind of clay mineral, a layered hydrous aluminum silicate mineral with a crystal structure of 2:1, and its chemical formula is Al2[Si4O10](OH)2. Pyrophyllite has a fine texture and low hardness (1-2), and is suitable for making blanks (molds) for synthetic diamonds, ceramics, refractory materials, glass fibers, carving stones, etc. It can be widely used in ceramics, metallurgy, building materials, chemicals, light industry and other industrial sectors.

[0003] At present, most of the existing pyrophyllite is dried by hot air, electric heat and steam, etc., all of which use heat conduction, heat convection, heat radiation and other methods to first transfer heat to the surface of the heated object, and then gradually increase the center temperature through heat conduction. Therefore, these methods of drying pyrophyllite require a certain amount of heat conduction time, a long drying time and low efficiency.

[0004] To this end, in response to the above problems, we propose a pyrophyllite microwave drying device, which can dry the pyrophyllite material through microwave heating. It can directly act on the medium molecules (such as water molecules) to convert them into heat, and can penetrate the medium so that the inside and outside are heated at the same time without the need for heat conduction. Therefore, the overall temperature of the material can be increased in a short time, and the energy utilization rate is greatly improved, thereby achieving the purpose of pyrophyllite microwave drying. Utility Model Content

[0005] The purpose of the utility model is to overcome the shortcomings of the prior art and to provide a pyrophyllite microwave drying device with fast drying speed, high efficiency and uniform drying, so as to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pyrophyllite microwave drying device, which includes a support frame, a feeding mechanism is arranged in the middle of the upper end of the support frame, an inlet and an outlet are arranged at the front end of the feeding mechanism, a heating and dehumidification box is arranged on the rear side of the inlet and an microwave drying box is arranged on the rear side of the heating and dehumidification box, an exhaust mechanism is arranged in the middle of the upper end of the microwave drying box, a flipping assembly is arranged on the inner side of the microwave drying box at the lower end of the exhaust mechanism, a microwave generator is arranged at one end of the flipping assembly, and a first motor is arranged at the other end, a control panel is arranged at the lower end of the first motor, and the control panel is fixed to the side of the support frame.

[0007] Preferably, the feeding mechanism includes a driving shaft arranged on the left and right sides of the support frame, a driven shaft arranged on the inner side of the support frame, and a conveyor belt provided with the surfaces of the driving shaft and the driven shaft, and the driving shaft is connected to a driving motor.

[0008] Preferably, the feeding mechanism and the heating and dehumidification box are both arranged on the left and right sides of the microwave drying box, the feeding mechanism at the front end of the support frame is the feed port, and the feeding mechanism at the rear end is the discharge port, and hot air dehumidifiers are symmetrically arranged inside the heating and dehumidification boxes on both sides, and the flip assembly is arranged between the hot air dehumidifiers.

[0009] Preferably, the flip assembly includes an air intake pipe arranged in the middle and a flip plate arranged in an X shape on the surface of the air intake pipe, a rotating shaft is arranged on the upper end of the flip plate, and a flip guide plate is movably arranged in the middle of the rotating shaft.

[0010] Preferably, the surface of the flip plate is evenly distributed with through holes, and the through holes are arranged on the surface on one side of the rotation direction of the flip plate. The air intake pipe is hollow, and a plurality of air guide grooves are embedded on the surface of the flip assembly, and the air guide grooves are in a "C" shape. One end of the air intake pipe is closed and connected to the first motor, and the other end is connected to the suction fan through a ventilation duct. The flip guide plate is arranged on the upper end of the surface on one side of the rotation direction of the flip plate through a rotating shaft, and springs are arranged inside the rotating shaft on both sides of the flip guide plate. The flip guide plate opens and closes with the rotation of the flip plate to scoop up and flip the talc.

[0011] Preferably, a suction fan is arranged at the upper end of the interior of the microwave drying box, fan blades are arranged inside the suction fan, and a second motor is arranged at the middle lower end of the fan blades.

[0012] Preferably, the exhaust mechanism includes a pipe mounting seat arranged in the middle of the upper end of the microwave drying box, a pipe mounting groove is arranged in the middle of the upper end of the pipe mounting seat, a pipe is arranged at the upper end of the pipe mounting groove, a primary filter layer and an activated carbon filter layer are arranged in the middle of the pipe, and an exhaust hood is arranged on the pipe.

[0013] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model transports the talc to the inside of the microwave drying box through the feeding mechanism arranged at the upper end of the support frame, and preliminarily heats and dehumidifies the talc through the heating and dehumidification boxes arranged on both sides of the microwave drying box. At the same time, through the microwave generator arranged inside the microwave drying box, the microwave energy is directly acted on the medium molecules to convert into thermal energy, and the inside and outside of the talc material are heated simultaneously. At the same time, the turning component arranged inside the microwave drying box is conducive to uniform heating of the talc material, and effectively solves the problem of bubbling and cracking on the surface of the talc material during the drying process, so that the talc material can be dried evenly, at a fast drying speed, with high efficiency and low energy consumption, which greatly saves manpower and material resources and reduces the drying cost of the talc. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of a pyrophyllite microwave drying device of the utility model;

[0015] Figure 2 This is a schematic diagram of the internal structure of the main body of the blowing device of the pyrophyllite microwave drying device of the utility model;

[0016] Figure 3 This is a schematic diagram of the internal structure of a blowing head of a pyrophyllite microwave drying device of the utility model;

[0017] Figure 4 The utility model is a schematic diagram of the structure of a blower head of a pyrophyllite microwave drying device.

[0018] Explanations in the figure: 1. Support frame; 2. Feeding mechanism; 3. Inlet and outlet; 4. Heating and dehumidifying box; 5. Microwave drying box; 6. Exhaust mechanism; 7. First motor; 8. Control panel; 9. Driving shaft; 10. Conveyor belt; 11. Driven shaft; 12. Suction fan; 13. Pipe mounting seat; 14. Exhaust hood; 15. Primary filter layer; 16. Activated carbon filter layer; 17. Pipe mounting slot; 18. Second motor; 19. Fan blades; 20. Microwave generator; 21. Flip assembly; 22. Intake pipe; 23. Flip plate; 24. Rotating shaft; 25. Flip guide plate; 26. Hot air dehumidifier. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments; based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Example

[0020] like Figure 1-2 As shown, the present embodiment discloses a pyrophyllite microwave drying device, which includes a support frame 1, a feeding mechanism 2 is arranged in the middle of the upper end of the support frame 1, an inlet and outlet 3 is arranged at the front end of the feeding mechanism 2, a heating and dehumidifying box 4 is arranged at the rear side of the inlet and outlet 3, a microwave drying box 5 is arranged at the rear side of the heating and dehumidifying box 4, an exhaust mechanism 6 is arranged in the middle of the upper end of the microwave drying box 5, a flip assembly 21 is arranged inside the microwave drying box 5 at the lower end of the exhaust mechanism 6, a microwave generator 20 is arranged at one end of the flip assembly 21, and a first motor 7 is arranged at the other end, a control board 8 is arranged at the lower end of the first motor 7, and the control board 8 is fixed to the side of the support frame 1, a suction fan 12 is arranged at the upper end of the microwave drying box 5, a fan blade 19 is arranged inside the suction fan 12, and a second motor 18 is arranged at the lower end of the middle of the fan blade 19;

[0021] The feeding mechanism 2 includes a driving shaft 9 arranged on the left and right sides of the support frame 1, a driven shaft 11 arranged on the inner side of the support frame 1, and a conveyor belt 10 provided with the surfaces of the driving shaft 9 and the driven shaft 11, and the driving shaft 9 is connected to a driving motor;

[0022] At the same time, the feeding mechanism 2 and the heating and dehumidifying box 4 are both arranged on the left and right sides of the microwave drying box 5, the feeding mechanism 2 at the front end of the support frame 1 is the feeding port, and the feeding mechanism 2 at the rear end is the discharging port, and the heating and dehumidifying boxes 4 on both sides are symmetrically arranged with hot air dehumidifiers 26, and the flip assembly 21 is arranged between the hot air dehumidifiers 26;

[0023] In addition, the exhaust mechanism 6 includes a pipe mounting seat 13 arranged in the middle of the upper end of the microwave drying box 5, a pipe mounting groove 17 is arranged in the middle of the upper end of the pipe mounting seat 13, a pipe is arranged at the upper end of the pipe mounting groove 17, a primary filter layer 15 and an activated carbon filter layer 16 are arranged in the middle of the inside of the pipe, and an exhaust hood 14 is arranged on the pipe.

[0024] In this embodiment, the control panel 8 controls the driving motor provided on the feeding mechanism 2 to transport the talc material, and then spreads it on the feeding mechanism 2 through the heating and dehumidification box 4 provided at the front end of the support frame 1, and then passes through the heating and dehumidification boxes 4 on both sides of the microwave drying box 5 to preliminarily heat and dehumidify the transported talc material, so that it assists its microwave generator 20 to perform microwave drying treatment on the talc material, so that it can quickly dry the talc material on the feeding mechanism 2 and improve the drying efficiency. At the same time, after the drying is completed, the suction fan 12 is connected to the pipeline of the flip component 21, and the fan blades 19 are driven by the second motor 18 to discharge the moisture inside the microwave drying box 5 through the suction pipe 22, and the exhaust hood 14, the primary filter layer 15 and the activated carbon filter layer 16 provided inside the exhaust mechanism 6 are used to filter out harmful substances, so that the exhaust is safer and more effective. Example

[0025] like Figure 1-4 As shown, this embodiment discloses a pyrophyllite microwave drying device, which includes a support frame 1, a feeding mechanism 2 is arranged in the middle of the upper end of the support frame 1, an inlet and outlet 3 is arranged at the front end of the feeding mechanism 2, a heating and dehumidifying box 4 is arranged at the rear side of the inlet and outlet 3, a microwave drying box 5 is arranged at the rear side of the heating and dehumidifying box 4, an exhaust mechanism 6 is arranged in the middle of the upper end of the microwave drying box 5, a flip assembly 21 is arranged inside the microwave drying box 5 at the lower end of the exhaust mechanism 6, a microwave generator 20 is arranged at one end of the flip assembly 21, and a first motor 7 is arranged at the other end, a control board 8 is arranged at the lower end of the first motor 7, and the control board 8 is fixed to the side of the support frame 1;

[0026] The flip assembly 21 includes an air intake pipe 22 disposed in the middle and an X-shaped flip plate 23 disposed on the surface of the air intake pipe 22. A rotating shaft 24 is disposed at the upper end of the flip plate 23, and a flip guide plate 25 is movably disposed in the middle of the rotating shaft 24.

[0027] At the same time, the surface of the flip plate 23 is evenly distributed with through holes, and the through holes are arranged on the surface of the flip plate 23 on the side of the rotation direction. The suction pipe 22 is hollow, and a plurality of groups of air guide grooves are embedded on the surface of the flip component 21. The air guide grooves are in a "C" shape. One end of the suction pipe 22 is closed and connected to the first motor 7, and the other end is connected to the suction fan 12 through a ventilation duct. The flip guide plate 25 is arranged on the upper end of the surface on the side of the rotation direction of the flip plate 23 through a rotating shaft 24. Springs are arranged inside the rotating shaft 24 on both sides of the flip guide plate 25. The flip guide plate 25 opens and closes with the rotation of the flip plate 23 to scoop up and flip the talc.

[0028] In this embodiment, the flip assembly 21 is arranged inside the microwave drying box 5, and the flip assembly 21 is driven to rotate by the first motor 7, and the flip plate 23 arranged on the flip assembly 21 is driven to make the talc material evenly heated through the through holes evenly distributed on the surface of the flip plate 23. The flip guide plate 25 arranged on the upper end of the flip plate 23 rotates with the flip plate 23 to scoop up the talc material, and the talc material transported by the feeding mechanism 2 is flipped, so as to facilitate the improvement of the uniformity of the drying of the talc material, which can not only maintain the quality of drying, but also improve the efficiency of drying. The device can achieve the purpose of uniform drying of the talc material, fast drying speed, high efficiency, low energy consumption, greatly save manpower and material resources, and reduce the drying cost of the talc.

[0029] The above shows and describes the basic principles and main features of the utility model and the advantages of the utility model. For those skilled in the art, it is obvious that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be implemented in other specific forms without departing from the spirit or basic features of the utility model; therefore, no matter from which point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the utility model is limited by the attached claims rather than the above description. Therefore, it is intended to include all changes within the meaning and scope of the equivalent elements of the claims in the utility model, and any figure marks in the claims should not be regarded as limiting the claims involved.

[0030] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A pyrophyllite microwave drying device, comprising a support frame (1), characterized in that: A feeding mechanism (2) is arranged in the middle of the upper end of the support frame (1); an inlet and outlet (3) is arranged at the front end of the feeding mechanism (2); a heating and dehumidifying box (4) is arranged at the rear side of the inlet and outlet (3); a microwave drying box (5) is arranged at the rear side of the heating and dehumidifying box (4); an exhaust mechanism (6) is arranged in the middle of the upper end of the microwave drying box (5); a turning assembly (21) is arranged inside the microwave drying box (5) at the lower end of the exhaust mechanism (6); a microwave generator (20) is arranged at one end of the turning assembly (21); and a first motor (7) is arranged at the other end; a control panel (8) is arranged at the lower end of the first motor (7); and the control panel (8) is fixed to the side of the support frame (1).

2. A pyrophyllite microwave drying device according to claim 1, characterized in that: The feeding mechanism (2) comprises a driving shaft (9) arranged on the left and right sides of the support frame (1), a driven shaft (11) arranged on the inner side of the support frame (1), and a conveyor belt (10) provided on the surfaces of the driving shaft (9) and the driven shaft (11); the driving shaft (9) is connected to a driving motor.

3. A pyrophyllite microwave drying device according to claim 1, characterized in that: The feeding mechanism (2) and the heating and dehumidifying box (4) are both arranged on the left and right sides of the microwave drying box (5); the feeding mechanism (2) at the front end of the support frame (1) is a feeding port, and the feeding mechanism (2) at the rear end is a discharging port; hot air dehumidifiers (26) are symmetrically arranged inside the heating and dehumidifying boxes (4) on both sides; and the flip assembly (21) is arranged between the hot air dehumidifiers (26).

4. A pyrophyllite microwave drying device according to claim 3, characterized in that: The flip assembly (21) comprises an air intake pipe (22) arranged in the middle and a flip plate (23) arranged in an X shape on the surface of the air intake pipe (22), a rotating shaft (24) being arranged at the upper end of each flip plate (23), and a flip guide plate (25) being movably arranged in the middle of the rotating shaft (24).

5. A pyrophyllite microwave drying device according to claim 4, characterized in that: The surface of the flip plate (23) is uniformly distributed with through holes, and the through holes are arranged on the surface of the flip plate (23) on the side of the rotation direction. The suction pipe (22) is hollow, one end of the suction pipe (22) is closed and connected to the first motor (7), and the other end is connected to the suction fan (12) through a ventilation duct. The flip guide plate (25) is arranged on the upper surface of the flip plate (23) on the side of the rotation direction through a rotating shaft (24).

6. A pyrophyllite microwave drying device according to claim 1, characterized in that: A suction fan (12) is arranged at the upper end of the interior of the microwave drying box (5), a fan blade (19) is arranged inside the suction fan (12), and a second motor (18) is arranged at the middle lower end of the fan blade (19).

7. A pyrophyllite microwave drying device according to claim 1, characterized in that: The exhaust mechanism (6) comprises a pipe mounting seat (13) arranged in the middle of the upper end of the microwave drying box (5), a pipe mounting groove (17) being arranged in the middle of the upper end of the pipe mounting seat (13), a pipe being arranged at the upper end of the pipe mounting groove (17), a primary filter layer (15) and an activated carbon filter layer (16) being arranged in the middle of the pipe, and an exhaust hood (14) being arranged on the pipe.

Citation Information

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