Novel trapezoid material distribution device with adjustable material distribution thickness for sintering machine

By designing an adjustable trapezoidal fabric device on the sintering machine, and adjusting the fabric thickness using electric push rods and threaded rod mechanisms, the problems of production instability and high cost are solved, and more efficient sintering uniformity and cost reduction are achieved.

CN222257667UActive Publication Date: 2024-12-27抚顺新钢铁有限责任公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420141958.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-19
Publication Date
2024-12-27
Estimated Expiration
2034-01-19

AI Technical Summary

Technical Problem

The trapezoidal fabric device of the existing sintering machine cannot adjust the fabric thickness in real time, resulting in increased production instability and the inability to effectively match the thickness of the material layer with raw material particle size and process parameters, increasing the use of economic defective materials.

Method used

A new type of sintering machine has a trapezoidal fabric device with adjustable fabric thickness. It adopts an electric push rod and threaded rod mechanism to adjust the surface height by lifting and lowering of the airfoil flat plate and push rod to achieve real-time adjustment of the fabric thickness.

Benefits of technology

The sintering uniformity is improved at low investment costs, the quality of sintered ore is improved, the sintering cost is reduced, and the fabric thickness can be quickly adjusted in abnormal situations to avoid rising ore rebate.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222257667U_ABST
    Figure CN222257667U_ABST
Patent Text Reader

Abstract

The utility model discloses a novel sintering machine material distribution thickness adjustable trapezoid material distribution device which comprises a trolley, the front face and the back face of the trolley are each fixedly connected with two connecting blocks, the side faces, away from each other, of the two connecting blocks are jointly and fixedly connected with material blocking plates respectively, and a material leveling assembly is jointly installed above the two material blocking plates. The material flattening assembly comprises two rotating shafts, and the ends, away from each other, of the two rotating shafts are rotationally connected with the side faces, close to each other, of the two material baffles correspondingly. Through the improvement of the material distribution device, on the premise of low investment cost, the material distribution thickness of the sintering machine can be greatly improved and the sintering uniformity can be improved through trapezoidal material distribution, so that the purposes of improving the quality of sintered ore and reducing the sintering cost can be achieved. Meanwhile, a material distribution thickness adjusting device is additionally arranged, when abnormal conditions occur and the material distribution thickness needs to be reduced, the thickness can be reduced immediately, and the situation that due to the fact that the material distribution thickness is reduced, trapezoidal material distribution cannot scrape the material surface, the surface is uneven, and return mine rises is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of thick material layer sintering, in particular to a novel trapezoidal material distribution device with adjustable material distribution thickness for a sintering machine. Background Art

[0002] With the development of sintering technology, thick bed sintering technology has become a key technology to effectively improve the quality of sintered ore and reduce the cost of sintering production. The application of thick bed sintering process mainly benefits from the in-depth understanding of the "sintering bed automatic heat storage principle" and "low temperature sintering theory". The thick bed low temperature sintering process has excellent sintering effect.

[0003] In the process of pursuing thick material layers, it should be noted that the thickness of the material layer should match the particle size of the raw materials and process parameters. The thickness of the material layer should not be increased blindly. Under cost pressure, most sintering machines are increasing the use of economic defective materials, resulting in increased production instability. It is necessary to stabilize the production process by adjusting the material thickness. The trapezoidal material distribution devices currently used are all fixed material thickness and do not have the ability to adjust the material thickness in real time. For this reason, we propose a new type of trapezoidal material distribution device with adjustable material thickness for sintering machines to solve the above problems. Utility Model Content

[0004] The utility model aims to provide a novel trapezoidal material distribution device with adjustable material distribution thickness for a sintering machine, so as to solve the problems raised in the above-mentioned background technology.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A novel trapezoidal material distribution device with adjustable material distribution thickness for a sintering machine comprises a trolley, the front and back sides of the trolley are fixedly connected with two connecting blocks, the sides of the two groups of connecting blocks that are away from each other are respectively fixedly connected with a material baffle plate, a flat material assembly is commonly installed above the two material baffle plates, the flat material assembly comprises two rotating shafts, the ends of the two rotating shafts that are away from each other are respectively rotatably connected to the sides of the two material baffle plates that are close to each other, the ends of the two rotating shafts that are close to each other are commonly fixedly connected with an airfoil flat material plate, and a scraper assembly is commonly installed above the two material baffle plates.

[0007] In a further embodiment, the upper surface of the wing-shaped flat material plate is connected to an electric push rod via a pin shaft, the top end of the electric push rod is hinged to a first U-shaped plate via a pin shaft, and the bottom end of the first U-shaped plate is connected to the upper surfaces of the two baffle plates.

[0008] In a further embodiment, the scraper assembly includes a second U-shaped plate fixedly connected to the upper surfaces of the two baffle plates, the upper surface of the second U-shaped plate is provided with a threaded hole, the inner wall of the threaded hole is threadedly connected to a threaded rod, and the bottom end of the threaded rod is rotatably connected to a push plate.

[0009] In a further embodiment, two stabilizing grooves are provided on the inner side surface of the second U-shaped plate, and the inner wall of each stabilizing groove is slidably connected with a stabilizing block, and the ends of the two stabilizing blocks close to each other are respectively connected to the front and back sides of the push plate.

[0010] In a further embodiment, the top end of the threaded rod is fixedly connected to a handle, and the outer surface of the handle is covered with an anti-slip cover.

[0011] Compared with the prior art, the beneficial effects of the utility model are:

[0012] Through the transformation of the material distribution device, this device can greatly improve the material distribution thickness of the sintering machine and increase the sintering uniformity under the premise of low investment cost by implementing "trapezoidal material distribution", so as to achieve the purpose of improving the quality of sintered ore and reducing sintering cost. At the same time, an adjustable material distribution thickness device is added. When an abnormal situation occurs and the material distribution thickness needs to be reduced, the thickness can be reduced immediately to avoid the situation where the surface unevenness caused by the trapezoidal material distribution cannot be scraped to the material surface due to the reduction of the material distribution thickness, which causes the increase of the return ore. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the three-dimensional structure of a trapezoidal feeding device with adjustable feeding thickness for a new sintering machine.

[0014] Figure 2 The present invention is a three-dimensional structural schematic diagram of a side view of a baffle plate of a trapezoidal feeding device with adjustable feeding thickness for a new sintering machine.

[0015] Figure 3 It is a three-dimensional structural schematic diagram of the front view of the scraper component of the trapezoidal feeding device with adjustable feeding thickness of a new sintering machine.

[0016] In the figure: 1. trolley; 2. connecting block; 3. material baffle plate; 4. flat material assembly; 401. rotating shaft; 402. wing-shaped flat material plate; 403. electric push rod; 404. first U-shaped plate; 5. scraper assembly; 501. second U-shaped plate; 502. threaded hole; 503. threaded rod; 504. push plate; 505. stabilizing groove; 506. stabilizing block; 507. turning handle. DETAILED DESCRIPTION

[0017] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-3 In the utility model, a novel trapezoidal material distribution device with adjustable material distribution thickness for a sintering machine is provided, comprising a trolley 1, the front and back sides of the trolley 1 are fixedly connected with two connecting blocks 2, the sides of the two groups of connecting blocks 2 that are away from each other are respectively fixedly connected with a material baffle plate 3, a flat material component 4 is commonly installed above the two material baffle plates 3, the flat material component 4 comprises two rotating shafts 401, the ends of the two rotating shafts 401 that are away from each other are respectively rotatably connected with the sides of the two material baffle plates 3 that are close to each other, the ends of the two rotating shafts 401 that are close to each other are commonly fixedly connected with an airfoil flat material plate 402, and a scraper component 5 is commonly installed above the two material baffle plates 3.

[0020] The upper surface of the wing-shaped flat material plate 402 is connected to an electric push rod 403 through a pin shaft, and the top of the electric push rod 403 is hinged to a first U-shaped plate 404 through a pin shaft. The bottom end of the first U-shaped plate 404 is connected to the upper surfaces of the two material baffle plates 3. By utilizing the operation of the electric push rod 403, the electric push rod 403 will push the wing-shaped flat material plate 402 to change position during the process of contraction or expansion, thereby changing the height of the material surface.

[0021] The scraper assembly 5 includes a second U-shaped plate 501 fixedly connected to the upper surfaces of the two baffle plates 3, and a threaded hole 502 is opened on the upper surface of the second U-shaped plate 501. The inner wall of the threaded hole 502 is threadedly connected with a threaded rod 503, and the bottom end of the threaded rod 503 is rotatably connected with a push plate 504. By rotating the threaded rod 503, the threaded rod 503 can drive the push plate 504 to rise and fall, and the push plate 504 will initially change the height of the material surface.

[0022] Two stabilizing grooves 505 are provided on the inner side surface of the second U-shaped plate 501, and the inner wall of each stabilizing groove 505 is slidably connected with a stabilizing block 506, and the ends of the two stabilizing blocks 506 close to each other are respectively connected to the front side of the push plate 504 and the back side of the push plate 504. The push plate 504 can be stabilized by utilizing the connection between the stabilizing block 506 and the stabilizing groove 505 and the push plate 504, and the push plate 504 can be prevented from rotating.

[0023] The top of the threaded rod 503 is fixedly connected with a turning handle 507, and the outer surface of the turning handle 507 is covered with an anti-slip sleeve. The turning handle 507 is used to facilitate the staff to rotate the threaded rod 503, and the position of the push plate 504 can be adjusted more quickly.

[0024] The working principle of the utility model is: when in use, the electric push rod 403 can be started to work, and when the electric push rod 403 contracts, it will pull the wing-shaped flat material plate 402, and the wing-shaped flat material plate 402 will rotate with the rotating shaft 401 as the center of the circle, and at the same time, the bottom end position of the wing-shaped flat material plate 402 will change, and the material surface height can be adjusted, and then the threaded rod 503 can be rotated, and the threaded rod 503 will rise and fall on the second U-shaped plate 501, and at the same time, the threaded rod 503 will push the push plate 504, and the push plate 504 will rise and fall, so that the material surface height can be adjusted.

[0025] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0026] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. A new type of trapezoidal material distribution device with adjustable material distribution thickness for sintering machine, characterized by: The invention comprises a trolley (1), wherein two connection blocks (2) are fixedly connected to the front and back of the trolley (1), and the side faces of the two groups of connection blocks (2) that are away from each other are respectively fixedly connected to a material baffle plate (3), and a flat material assembly (4) is installed above the two material baffle plates (3). The flat material assembly (4) comprises two rotating shafts (401), and the ends of the two rotating shafts (401) that are away from each other are respectively rotatably connected to the side faces of the two material baffle plates (3) that are close to each other, and the ends of the two rotating shafts (401) that are close to each other are fixedly connected to a wing-shaped flat material plate (402), and a scraper assembly (5) is installed above the two material baffle plates (3).

2. According to claim 1, a novel trapezoidal material distribution device with adjustable material distribution thickness for a sintering machine is characterized by: The upper surface of the wing-shaped flat material plate (402) is connected to an electric push rod (403) via a pin shaft, and the top end of the electric push rod (403) is hinged to a first U-shaped plate (404) via a pin shaft, and the bottom end of the first U-shaped plate (404) is connected to the upper surfaces of the two baffle plates (3).

3. According to claim 1, a new trapezoidal material distribution device with adjustable material distribution thickness for a sintering machine is characterized by: The scraper assembly (5) comprises a second U-shaped plate (501) fixedly connected to the upper surfaces of the two baffle plates (3); a threaded hole (502) is provided on the upper surface of the second U-shaped plate (501); a threaded rod (503) is threadedly connected to the inner wall of the threaded hole (502); and a push plate (504) is rotatably connected to the bottom end of the threaded rod (503).

4. According to claim 3, a novel trapezoidal material distribution device with adjustable material distribution thickness for a sintering machine is characterized by: The inner side surface of the second U-shaped plate (501) is provided with two stabilizing grooves (505), and the inner wall of each stabilizing groove (505) is slidably connected with a stabilizing block (506), and the ends of the two stabilizing blocks (506) close to each other are respectively connected to the front side of the push plate (504) and the back side of the push plate (504).

5. According to claim 3, a new trapezoidal material distribution device with adjustable material distribution thickness for a sintering machine is characterized by: The top end of the threaded rod (503) is fixedly connected to a turning handle (507), and the outer surface of the turning handle (507) is covered with an anti-slip cover.