Connecting device
By designing the connection device of the insulated box and conductive brass block, the large conductive terminal resistance and safety hazards of the power battery module when connecting to the test cabinet are solved, and higher overcurrent capability and operational safety are achieved.
Patent Information
- Application Number
- CN202421361056.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-06-13
AI Technical Summary
In the prior art, the connection method between the power battery module and the test cabinet has a high voltage, a small contact area and a large resistance, which leads to insufficient overcurrent capacity, which may cause local temperature excessive fever and safety hazards, and must be positive and negative. Conductive terminals are prone to contact and cause short circuits and electric shock hazards.
A connecting device including an insulating box and a conductive brass block is designed. The insulating box is divided into multiple spaces through a partition, and the positive and negative conductive terminals of the test cabinet and the battery module are fixed respectively to avoid the terminal stacking. , and reduce the risk of electric shock through the hinged insulated lid and material selection.
It improves the contact area of the conductive terminals, reduces the resistance, avoids local temperature too high and short circuits, and at the same time enhances operational safety, avoids the danger of electric shock, and eliminates safety hazards.
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Figure CN222259527U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of power supply, in particular to a connection device. Background Art
[0002] With the popularization of new energy battery technology, power batteries have been widely used. The supply of power batteries in the form of battery modules has become a development trend in the industry. At present, the charging and discharging test is generally carried out by directly connecting the integrated test cabinet to the battery module. Before the test, the conductive terminal of the positive wiring harness of a battery module needs to be stacked with the conductive terminals of the positive wiring harness of two test cabinets and fixed by screws and nuts. Then, the connection of the three conductive terminals is covered with insulating tape. The negative wiring harness of the battery module is also processed in the same way before the charging and discharging test of the battery module is started.
[0003] There are several problems with this method: First, when using insulating tape to cover the connection between the three conductive terminals, due to the relatively thin thickness of the tape and the direct tightening of the conductive terminals with screws and nuts, it is easy for the conductive parts of the conductive terminals to have high voltage, small contact area, and large resistance, resulting in a small overcurrent capacity, which in turn causes the local temperature to be too high, thereby burning the wiring harness and tape, posing a safety hazard; second, the total positive and negative conductive terminals wrapped with insulating tape are placed directly on the floor or plastic pallet. At this time, the total positive conductive terminal and the total negative conductive terminal are easy to contact and cause a short circuit, and if the staff accidentally touches them, there will be a risk of electric shock. Utility Model Content
[0004] In order to solve the above problems, the utility model provides a docking device, including:
[0005] An insulating box body, one side of which is provided with a first through hole and a second through hole, and an opposite side of the insulating box body is further provided with a third through hole and a fourth through hole;
[0006] A partition, dividing the insulating box into a first space and a second space, the first through hole and the second through hole are respectively located on both sides of the partition, the third through hole and the fourth through hole are respectively located on both sides of the partition, the first through hole and the third through hole are in the first space, and the second through hole and the fourth through hole are in the second space;
[0007] A conductive brass block is fixed at the bottom of the insulating box, and includes a first conductive brass block and a second conductive brass block. The first conductive brass block is fixed in the first space, and the second conductive brass block is fixed in the second space. The first conductive brass block is provided with a first screw hole and a third screw hole, and at least two of the first screw holes correspond to the positions of the first through holes respectively, and the third screw hole is located between the two first screw holes and corresponds to the position of the third through hole. The second conductive brass block is provided with a second screw hole and a fourth screw hole, and at least two of the second screw holes correspond to the positions of the second through holes respectively, and the fourth screw hole is located between the two second screw holes and corresponds to the position of the fourth through hole.
[0008] Furthermore, there are at least two first through holes, which respectively correspond to the positions of the two first screw holes.
[0009] Furthermore, there are at least two second through holes, which respectively correspond to the positions of the two second screw holes.
[0010] Furthermore, there is at least one third through hole and at least one fourth through hole.
[0011] Furthermore, two ends of the conductive brass block are fixed to the bottom of the insulating box by screwing.
[0012] Furthermore, it also includes an insulating box cover, which is hinged to the insulating box body.
[0013] Furthermore, the insulating box body and the insulating box cover are both made of bakelite.
[0014] Furthermore, the insulating box body and the insulating box cover are both made of polybutylene terephthalate.
[0015] Furthermore, the insulating box body and the insulating box cover are both made of polycarbonate or polyvinyl chloride.
[0016] Furthermore, positive and negative pole markings are provided on the insulating box cover.
[0017] The beneficial effect is that, unlike the prior art, the present application can separately fix all the conductive terminals on the conductive brass block without stacking them together, thereby increasing the contact area at the bottom of the conductive terminal, reducing resistance, improving the current carrying capacity, and avoiding local excessive temperature that may cause the wiring harness to burn out; in addition, the insulating box is divided into a first space and a second space by a partition, and the positive wiring harness conductive terminals of the two test cabinets and the positive wiring harness conductive terminals of the battery module are fixed on the first conductive brass block in the first space, and the negative wiring harness conductive terminals of the two test cabinets and the negative wiring harness conductive terminals of the battery module are fixed on the second conductive brass block in the second space. In this way, the total positive conductive terminal and the total negative conductive terminal are separated in two spaces so that the two will not easily contact each other, thereby avoiding short circuits. At the same time, it also avoids the operator from touching the conductive terminals and causing the risk of electric shock, thereby eliminating safety hazards. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] In the figure:
[0021] 1. Insulating box; 11. First through hole; 12. Second through hole; 13. Third through hole; 14. Fourth through hole;
[0022] 2. partition; 21. first space; 22. second space;
[0023] 3. First conductive brass block; 31. First screw hole; 32. Third screw hole;
[0024] 4. second conductive brass block; 41. second screw hole; 42. fourth screw hole;
[0025] 5. Insulation box cover;
[0026] 6. Battery module positive wiring harness conductive terminal;
[0027] 7. Conductive terminal of the positive wiring harness of the test cabinet;
[0028] 8. Battery module negative wiring harness conductive terminal;
[0029] 9. Conductive terminal of the negative wiring harness of the test cabinet. DETAILED DESCRIPTION
[0030] The following will disclose multiple embodiments of the present invention with drawings. For the purpose of clear description, many practical details will be described together in the following description. However, it should be understood that these practical details should not be used to limit the present invention. In other words, in some embodiments of the present invention, these practical details are not necessary. In addition, in order to simplify the drawings, some conventional structures and components will be depicted in a simple schematic manner in the drawings.
[0031] It should be noted that all directional indications such as up, down, left, right, front, back... in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture as shown in the accompanying drawings. If the specific posture changes, the directional indication will also change accordingly.
[0032] In addition, in the present utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes, and do not specifically refer to the order or sequence, nor are they used to limit the present utility model. They are only used to distinguish components or operations described with the same technical terms, and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in this field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0033] Example
[0034] See also Figure 1 , Figure 1 This is a schematic diagram of the structure of the utility model. This embodiment provides a connection device, including an insulating box body 1 and an insulating box cover 5, the insulating box body 1 and the insulating box cover 5 are hinged by hinges, the insulating box body 1 and the insulating box cover 5 are both made of bakelite, bakelite can replace insulating tape to play an insulating role to prevent electric shock to the human body, of course, it can also be made of polybutylene terephthalate or polycarbonate or polyvinyl chloride, and the insulating box cover 5 is provided with positive and negative pole marks, and the operator can quickly distinguish the total positive or total negative position of the conductive terminal with the wiring harness by observing the surface of the insulating box cover 5.
[0035] See also Figure 1 At least two first through holes 11 and at least two second through holes 12 are provided on one side of the insulating box 1, and at least one third through hole 13 and at least one fourth through hole 14 are provided on the opposite side of the insulating box 1. The first through hole 11, the second through hole 12, the third through hole 13 and the fourth through hole 14 are all square through holes.
[0036] The partition 2 divides the insulating box 1 into a first space 21 and a second space 22. The first through hole 11 and the second through hole 12 are respectively located on both sides of the partition 2. The third through hole 13 and the fourth through hole 14 are respectively located on both sides of the partition 2. The first through hole 11 and the third through hole 13 are in the first space 21, and the second through hole 12 and the fourth through hole 14 are in the second space 22.
[0037] Both ends of the conductive brass block are fixed to the bottom of the insulating box 1 by screwing, and the conductive brass block includes a first conductive brass block 3 and a second conductive brass block 4. The first conductive brass block 3 is fixed in the first space 21, and the second conductive brass block 4 is fixed in the second space 22. The first conductive brass block 3 is provided with a first screw hole 31 and a third screw hole 32. The first screw holes 31 have at least two positions corresponding to the two first through holes 11 respectively, and the third screw hole 32 is located between the two first screw holes 31 and corresponds to the position of the third through hole 13. The second conductive brass block 4 is provided with a second screw hole 41 and a fourth screw hole 42. The second screw holes 41 have at least two positions corresponding to the two second through holes 12 respectively, and the fourth screw hole 42 is located between the two second screw holes 41 and corresponds to the position of the fourth through hole 14.
[0038] When in use, the positive wiring harness conductive terminals 7 of the two test cabinets enter the first space 21 from the two first through holes 11 respectively and are then fixed to the two first screw holes 31 respectively by screws, and the positive wiring harness conductive terminals 6 of the battery module enter the first space 21 from the third through hole 13 and are then fixed to the third screw hole 32 by screws; the negative wiring harness conductive terminals 9 of the two test cabinets enter the second space 22 from the two second through holes 12 respectively and are then fixed to the two second screw holes 41 respectively by screws, and the negative wiring harness conductive terminals 8 of the battery module enter the second space 22 from the fourth through hole 14 and are then fixed to the fourth screw hole 42 by screws. In this way, all the conductive terminals can be separately fixed on the conductive brass block without being stacked together, which increases the conductive terminal The contact area at the bottom of the sub-sub ...
[0039] The above is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A docking device, characterized in that: include: An insulating box body, one side of which is provided with a first through hole and a second through hole, and an opposite side of the insulating box body is further provided with a third through hole and a fourth through hole; a partition, dividing the insulating box into a first space and a second space, the first through hole and the second through hole are respectively located on both sides of the partition, the third through hole and the fourth through hole are respectively located on both sides of the partition, the first through hole and the third through hole are in the first space, and the second through hole and the fourth through hole are in the second space; A conductive brass block is fixed to the bottom of the insulating box, and includes a first conductive brass block and a second conductive brass block. The first conductive brass block is fixed in the first space, and the second conductive brass block is fixed in the second space. The first conductive brass block is provided with a first screw hole and a third screw hole. At least two of the first screw holes correspond to the positions of the first through holes respectively. The third screw hole is located between the two first screw holes and corresponds to the position of the third through hole. The second conductive brass block is provided with a second screw hole and a fourth screw hole. At least two of the second screw holes correspond to the positions of the second through holes respectively. The fourth screw hole is located between the two second screw holes and corresponds to the position of the fourth through hole.
2. The docking device according to claim 1, characterized in that: There are at least two first through holes, which correspond to the positions of the two first screw holes respectively.
3. The docking device according to claim 1, characterized in that: There are at least two second through holes, which respectively correspond to the positions of the two second screw holes.
4. The docking device according to claim 1, characterized in that: There is at least one third through hole and at least one fourth through hole.
5. The docking device according to claim 1, characterized in that: The two ends of the conductive brass block are respectively fixed to the bottom of the insulating box by screwing.
6. The docking device according to claim 1, characterized in that: It also includes an insulating box cover which is hinged to the insulating box body.
7. The docking device according to claim 6, characterized in that: The insulating box body and the insulating box cover are both made of bakelite.
8. The docking device according to claim 6, characterized in that: The insulating box body and the insulating box cover are both made of polybutylene terephthalate.
9. The docking device according to claim 6, characterized in that: The insulating box body and the insulating box cover are both made of polycarbonate or polyvinyl chloride.
10. The docking device according to claim 6, characterized in that: The insulating box cover is provided with positive and negative pole marks.
