Die casting device for inductor machining
By introducing a power device and an auxiliary scraper device that impacts the rod and spring into the die-casting device for inductor processing, the damage problem of the inductor housing during removal is solved, efficiency and tidyness are improved, and the defective yield is reduced.
Patent Information
- Application Number
- CN202421029169.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-27
- Estimated Expiration
- 2034-05-13
AI Technical Summary
When the existing die-casting device for inductor processing removes the inductor shell that has just been processed from the upper mold, it is easy to cause damage to the shell surface, resulting in an increase in the defective yield and affecting efficiency.
A die-casting device for inductor processing including a power device and a regulating device is designed. By cooperating with a impact rod and a spring, the inductor housing stuck in the upper mold can be safely knocked out, and quickly and effectively through the auxiliary device. Scrape off burrs on the housing to reduce damage and messyness from manual operation.
It effectively avoids damage to the inductor housing when using sharp objects, improves the shell removal speed and efficiency, and improves the cleanliness of the workplace and the effect of burr scraping through the use of auxiliary devices.
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Figure CN222260782U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of inductors, in particular to a die-casting device for processing inductors. Background Art
[0002] The inductor is composed of a skeleton, a magnetic core, a shielding cover, etc. The inductor is also called a reactor. The use of an inductor can hinder the current.
[0003] The utility model with announcement number CN213968947U discloses a die-casting device for inductor processing, and the key points of its technical solution are: it includes a device body, a cylinder is fixedly installed at the middle position on the top of the device body, the driving end of the cylinder is fixedly connected to the upper mold, and the top of the upper mold is provided with symmetrically distributed injection ports, and a support plate fixedly connected to the inner wall of the device body is arranged below the upper mold, and the top of the support plate is fixedly connected to symmetrically distributed side plates, and a lower mold is slidably connected between the two groups of side plates. When the finished product needs to be taken out after the die-casting is completed, the two groups of circular ring handles are pulled, and the movement of the pull rope drives the two groups of first trapezoidal blocks away from each other, so that the first trapezoidal block squeezes and moves the second trapezoidal block, and the second trapezoidal block moves through the cooperation of the through groove and the fixed shaft to rotate the first movable rod, and the rotation of the first movable rod drives the second movable rod to rotate, and the rotation of the second movable rod pushes the lower mold to move upward, so that the finished product can be taken out, and it is convenient to clean the lower mold at the same time, and it is highly practical.
[0004] In response to the above-mentioned related content, the inventor believes that the following technical defects exist: when using a die-casting device for processing inductors, it is found that some inductor shells that have just been processed will be stuck in the upper mold of the die-casting device for processing inductors. Workers will use sharp objects to buckle the inductor shells out of the upper mold. Although this method can buckle the inductor shells out of the upper mold, it will cause varying degrees of damage to the surface of the inductor shell. The inductor shell with more obvious surface damage will be judged as a defective product, resulting in an increase in the defective rate of the inductor shell during production, affecting the efficiency of processing the inductor shell. Utility Model Content
[0005] The purpose of the utility model is to solve the problem in the prior art that some inductor shells that have just been processed will be stuck in the upper mold of the die-casting device for inductor processing, and workers will use sharp objects to buckle the inductor shells out of the upper mold. Although this method can buckle the inductor shells out of the upper mold, it will cause different degrees of damage to the surface of the inductor shell. The inductor shell with obvious surface damage will be judged as a defective product, resulting in an increase in the defective rate of the inductor shell during production, affecting the efficiency of processing the inductor shell.
[0006] In order to solve the above technical problems, the utility model provides a die-casting device for inductor processing, comprising: a die-casting device body, a power device is fixedly connected to the upper surface of the die-casting device body, an adjustment device is provided on one side of the die-casting device body, the adjustment device comprises two connecting blocks, both of the two connecting blocks are slidably connected to the die-casting device body, a screw rod is threadedly penetrated through the inner wall thread of the connecting block, the screw rod is threadedly connected to the die-casting device body, the two connecting blocks are fixedly connected to the same connecting frame on the side close to each other, the two ends of the side of the connecting frame away from the die-casting device body are fixedly connected to connecting rods, the connecting rods are L-shaped, and the ends of the two connecting rods close to each other are fixedly connected to the same adjusting ring, the inner wall of the adjusting ring is movably penetrated by a striking rod, the arc surface of the striking rod is sleeved with a spring, and the two ends of the spring are respectively fixedly connected to the adjusting ring and the striking rod.
[0007] The effect achieved by the above-mentioned components is: the die-casting device body can be driven to move through the power device, and the processing of the inductor shell can be completed. However, some of the shells that have just been processed will be stuck in the upper mold of the die-casting device body. Workers will use sharp objects to buckle the inductor shell out of the upper mold. Although this method can buckle the inductor shell out of the upper mold, it will cause varying degrees of damage to the surface of the inductor shell. The inductor shell with more obvious surface damage will be judged as a defective product, resulting in an increase in the defective rate of the inductor shell during production, affecting the efficiency of processing the inductor shell. When the processed shell is stuck in the upper mold of the die-casting device body, the impact rod is pulled, and the movement of the impact rod will drive the spring to stretch. After stretching to a certain position, the impact rod is released, and the spring recovery will drive the impact rod in the direction of the upper mold to impact the upper mold, so that the inductor shell stuck in the upper mold can be knocked out by pulling the impact rod, which can effectively avoid the use of sharp objects to buckle the shell out of the upper mold. The damage to the shell surface caused.
[0008] Preferably, one end of the impact rod away from the connecting frame is fixedly connected to a connecting rod, and one end of the connecting rod away from the impact rod is fixedly connected to a handle.
[0009] The effect achieved by the above components is: when the impact rod needs to be pulled, the handle installed on the connecting rod can be used to drive the impact rod to move, and the handle can improve the efficiency of the movement of the impact rod.
[0010] Preferably, a plurality of anti-slip grooves are provided on both sides of the inner wall of the handle, and the plurality of anti-slip grooves are evenly distributed on one side of the handle.
[0011] The effect achieved by the above components is: when the handle is used to drive the impact rod to move, the anti-skid groove on the handle can increase the friction between the handle and the hand, and can effectively avoid slipping between the hand and the handle when the handle is used.
[0012] Preferably, the connecting rod is a titanium alloy rod.
[0013] The effects achieved by the above components are: the surface of the connecting rod made of titanium alloy is relatively hard, and the connecting rod is less likely to deform when used for a long time, and has a longer service life.
[0014] Preferably, an auxiliary device is provided at one end of the die-casting device body, and the auxiliary device includes a load-bearing plate, which is fixedly connected to the die-casting device body, and three fixed rods are slidably penetrated through the inner wall of the load-bearing plate, and a storage box is provided on the upper surface of the load-bearing plate, and the storage box is fixedly connected to the three fixed rods, and a fixing ring is threadedly connected to the arc surface of one of the fixed rods, and an adjustment plate is fixedly connected to one end of the storage box on the side away from the fixed rod, and an adjustment block is slidably connected to the inner wall of the adjustment plate, and a scraper is fixedly connected to the side of the adjustment block away from the adjustment plate.
[0015] The effect achieved by the above components is: the injection molding of the inductor shell can be completed by the die-casting device body, but the surface of the processed inductor shell will have burrs generated during processing. It is inconvenient to scrape the burrs of the inductor shell with a hand-held scraper. The scraper is easy to damage the surface of the processed inductor shell, and the scraped burrs will also be scattered on the ground. After the scraping is completed, the burrs on the ground need to be cleaned. The method of scraping the burrs with a hand-held scraper is relatively clumsy. Insert the fixing rod on the storage box into the inner wall of the load-bearing plate, and then use the fixing ring to connect with any fixing rod, and the storage box can be installed through the fixing rod. It is installed on the load-bearing plate and the storage box is fixed by a fixing ring. An adjusting plate is installed on the storage box. The adjusting block installed in the adjusting plate is moved, so that the scraper can be driven to move through the adjusting block. Because the inner wall depth of the storage box is the same as the size of the inductor shell, the worker only needs to fit the inductor shell and the storage box close to the inner wall of the scraper, and the adjusting block can be used to slide in the adjusting plate, and the scraper can be driven by the adjusting block to quickly and effectively scrape off the burrs on the inductor shell. The scraped burrs will also be collected by the storage box, thereby further improving the cleanliness around the die-casting device body when scraping off the burrs on the inductor shell.
[0016] Preferably, a friction pad is fixedly connected to a side of the fixing ring close to the storage box, and the cross-sectional size of the friction pad is the same as that of the fixing ring.
[0017] The effect achieved by the above components is that when the fixing ring is used to abut against the load-bearing plate, the friction pad installed on the fixing ring can increase the friction between the fixing ring and the load-bearing plate, thereby improving the stability of the fixing ring fixing the storage box.
[0018] Preferably, a connection pad is fixedly connected to one side of the storage box close to the fixing rod, and the cross section of the connection pad is rectangular.
[0019] The effect achieved by the above components is that when the storage box is connected to the load-bearing plate, the connection pad installed on the storage box can reduce the friction between the storage box and the load-bearing plate, thereby avoiding wear between the two.
[0020] Compared with the related art, the die-casting device for inductor processing provided by the utility model has the following beneficial effects:
[0021] The utility model provides a die-casting device for processing an inductor. By arranging an adjusting device, when processing an inductor shell, when the inductor shell is stuck in an upper mold of the die-casting device, the adjusting device can be used to impact the upper mold, and the inductor shell can be knocked out of the upper mold by the impact. The use of the adjusting device can increase the speed of taking out the shell stuck in the upper mold, and the impact method will not cause any damage to the surface of the inductor shell, and the use effect is better.
[0022] By setting up the auxiliary device, after the shell of the inductor is processed by the die-casting device, the auxiliary device can scrape off the burrs generated during the processing of the shell of the inductor, and the scraping effect is good. The scraped burrs will also be collected by the auxiliary device, which can further improve the cleanliness of the entire workplace. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of the structure of a die-casting device for processing an inductor provided by the utility model;
[0024] Figure 2 for Figure 1 The structural schematic diagram of the regulating device shown;
[0025] Figure 3 for Figure 2 The enlarged view of point A is shown;
[0026] Figure 4 for Figure 1 A schematic diagram of the structure of the auxiliary device shown;
[0027] Figure 5 for Figure 1 A schematic diagram of the disassembled structure of the auxiliary device shown;
[0028] Figure 6 for Figure 5An enlarged view of point B is shown.
[0029] Numbers in the figure: 1. Die-casting device body; 2. Adjusting device; 201. Connecting block; 202. Screw; 203. Connecting frame; 204. Connecting rod; 205. Adjusting ring; 206. Impact rod; 207. Spring; 208. Connecting rod; 209. Handle; 210. Anti-slip groove; 3. Auxiliary device; 31. Load-bearing plate; 32. Storage box; 33. Fixed rod; 34. Adjusting plate; 35. Adjusting block; 36. Scraper; 37. Fixed ring; 38. Friction pad; 39. Connecting pad; 4. Power device. DETAILED DESCRIPTION
[0030] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0031] The specific implementation of the present utility model is described in detail below in conjunction with specific embodiments.
[0032] See also Figures 1 to 5 The embodiment of the utility model provides a die-casting device for inductor processing, comprising: a die-casting device body 1, a power device 4 is fixedly connected to the upper surface of the die-casting device body 1, an adjustment device 2 is provided on one side of the die-casting device body 1, and an auxiliary device 3 is provided at one end of the die-casting device body 1.
[0033] In the embodiments of the present invention, please refer to Figure 2 and Figure 3The adjusting device 2 includes two connecting blocks 201, and the two connecting blocks 201 are both slidably connected to the die-casting device body 1. The inner wall thread of the connecting block 201 is penetrated by a screw rod 202, and the screw rod 202 is threadedly connected to the die-casting device body 1. The two connecting blocks 201 are fixedly connected to the same connecting frame 203 on the side close to each other, and the two ends of the connecting frame 203 away from the die-casting device body 1 are fixedly connected to connecting rods 204. The connecting rods 204 are L-shaped, and the ends of the two connecting rods 204 close to each other are fixedly connected to the same adjusting ring 205. The inner wall of the adjusting ring 205 is movably penetrated by a striking rod 206, and the arc surface of the striking rod 206 is sleeved with a spring 207, and the two ends of the spring 207 are respectively connected to the adjusting The ring 205 and the impact rod 206 are fixedly connected, and the power device 4 can drive the die-casting device body 1 to move, and the processing of the inductor shell can be completed. However, some shells that have just been processed will be stuck in the upper mold of the die-casting device body 1. Workers will use sharp objects to buckle the inductor shell from the upper mold. Although this method can buckle the inductor shell from the upper mold, it will cause different degrees of damage to the surface of the inductor shell. The inductor shell with obvious surface damage will be judged as a defective product, resulting in an increase in the defective rate of the inductor shell during production, affecting the efficiency of processing the inductor shell. When the processed shell is stuck in the upper mold of the die-casting device body 1, pull the impact rod 2 06, the movement of the impact rod 206 will drive the spring 207 to stretch, and the impact rod 206 will be released after being stretched to a certain position. The spring 207 will restore and drive the impact rod 206 in the direction of the upper mold to impact the upper mold, so that the inductor shell stuck in the upper mold can be knocked out by pulling the impact rod 206, which can effectively avoid the damage to the shell surface caused by using sharp objects to buckle the shell out of the upper mold. The end of the impact rod 206 away from the connecting frame 203 is fixedly connected to the connecting rod 208, and the end of the connecting rod 208 away from the impact rod 206 is fixedly connected to the handle 209. When the impact rod 206 needs to be pulled, the handle 209 installed on the connecting rod 208 can be used 9 is used to drive the impact rod 206 to move, and the handle 209 can improve the efficiency of the movement of the impact rod 206. Both sides of the inner wall of the handle 209 are provided with a plurality of anti-skid grooves 210, and the plurality of anti-skid grooves 210 are evenly distributed on one side of the handle 209. When the handle 209 is used to drive the impact rod 206 to move, the anti-skid grooves 210 provided on the handle 209 can increase the friction between the handle 209 and the hand, and can effectively avoid slipping between the hand and the handle 209 when the handle 209 is used. The connecting rod 204 is a titanium alloy rod. The surface of the connecting rod 204 made of titanium alloy is relatively hard. The connecting rod 204 is also less likely to be deformed when used for a long time, and has a longer service life.
[0034] In the embodiments of the present invention, please refer to Figure 4 and Figure 5 The auxiliary device 3 includes a load-bearing plate 31, which is fixedly connected to the die-casting device body 1. Three fixing rods 33 are slidably penetrated through the inner wall of the load-bearing plate 31. A storage box 32 is provided on the upper surface of the load-bearing plate 31. The storage box 32 is fixedly connected to the three fixing rods 33. A fixing ring 37 is threadedly connected to the arc surface of one of the fixing rods 33. An adjustment plate 34 is fixedly connected to one end of the storage box 32 away from the fixing rod 33. An adjustment block 35 is slidably connected to the inner wall of the adjustment plate 34. A scraper 36 is fixedly connected to the side of the adjustment block 35 away from the adjustment plate 34. The injection molding of the inductor shell can be completed through the die-casting device body 1, but the processed inductor The surface of the shell will have burrs generated during processing. It is inconvenient to scrape the burrs off the inductor shell by hand-held scraper 36. The scraper 36 is easy to damage the processed surface of the inductor shell, and the scraped burrs will also scatter on the ground. After scraping, the burrs on the ground need to be cleaned. The method of scraping off the burrs with hand-held scraper 36 is relatively clumsy. Insert the fixing rod 33 on the storage box 32 into the inner wall of the load-bearing plate 31, and then use the fixing ring 37 to connect with any one of the fixing rods 33, so that the storage box 32 can be installed on the load-bearing plate 31 through the fixing rod 33, and the storage box 32 can be fixed by the fixing ring 37. 2 is installed with an adjustment plate 34, and the adjustment block 35 installed in the adjustment plate 34 is moved, so that the adjustment block 35 can drive the scraper 36 to move. Because the inner wall depth of the storage box 32 is the same as the size of the inductor shell, the worker only needs to fit the inductor shell and the inner wall of the storage box 32 close to the scraper 36, and the adjustment block 35 can slide in the adjustment plate 34, and the adjustment block 35 drives the scraper 36 to quickly and effectively scrape off the burrs of the inductor shell. The scraped burrs will also be collected by the storage box 32, so that the neatness around the die-casting device body 1 can be further improved when the burrs of the inductor shell are scraped off. The fixing ring 3 A friction pad 38 is fixedly connected to one side close to the storage box 32. The friction pad 38 has the same cross-sectional size as the fixing ring 37. When the fixing ring 37 is in contact with the load-bearing plate 31, the friction pad 38 installed on the fixing ring 37 can increase the friction between the fixing ring 37 and the load-bearing plate 31, thereby improving the stability of the fixing ring 37 fixing the storage box 32. A connecting pad 39 is fixedly connected to one side of the storage box 32 close to the fixing rod 33. The cross-sectional size of the connecting pad 39 is rectangular. When the storage box 32 is connected to the load-bearing plate 31, the connecting pad 39 installed on the storage box 32 can reduce the friction between the storage box 32 and the load-bearing plate 31, thereby avoiding wear between the two.
[0035] The working principle of a die-casting device for processing an inductor provided by the utility model is as follows: the power device 4 can drive the die-casting device body 1 to move, and the processing of the inductor shell can be completed. However, part of the shell that has just been processed will be stuck in the upper mold of the die-casting device body 1. The worker will use a sharp object to buckle the inductor shell out of the upper mold. Although this method can buckle the inductor shell out of the upper mold, it will cause different degrees of damage to the shell surface of the inductor. The inductor shell with more obvious surface damage will be judged as a defective product, resulting in an increase in the defective rate of the inductor shell during production, affecting the efficiency of processing the inductor shell. When the processed shell is stuck in the upper mold of the die-casting device body 1, the impact rod 206 is pulled, and the movement of the impact rod 206 will drive the spring 207 to stretch. After stretching to a certain position, the impact rod 206 is released, and the spring 207 recovers and drives the impact rod 2 06 is directed in the direction of the upper mold to impact the upper mold, so that the inductor shell stuck in the upper mold can be knocked out by pulling the impact rod 206, which can effectively avoid the use of sharp objects. When the shell is buckled out of the upper mold, the damage to the shell surface caused by the sharp objects can be effectively avoided. When the impact rod 206 needs to be pulled, the handle 209 installed on the connecting rod 208 can be used to drive the impact rod 206 to move. The handle 209 can improve the efficiency of the movement of the impact rod 206. When the handle 209 is used to drive the impact rod 206 to move, the anti-skid groove 210 on the handle 209 can increase the friction between the handle 209 and the hand, which can effectively avoid slipping between the hand and the grip 209 when the grip 209 is used. The connecting rod 204 made of titanium alloy has a relatively hard rod surface. The connecting rod 204 is also less likely to deform when used for a long time, and has a longer service life.
[0036] The injection molding of the inductor shell can be completed by the die-casting device body 1, but the surface of the processed inductor shell will have burrs generated during the processing. It is inconvenient to scrape the burrs of the inductor shell by using a hand-held scraper 36. The scraper 36 is easy to damage the surface of the processed inductor shell, and the scraped burrs will also be scattered on the ground. After the scraping is completed, the burrs on the ground need to be cleaned. The method of scraping the burrs with a hand-held scraper 36 is relatively clumsy. The fixing rod 33 on the storage box 32 is inserted into the inner wall of the load-bearing plate 31, and then the fixing ring 37 is used to connect with any one of the fixing rods 33. The storage box 32 can be installed on the load-bearing plate 31 through the fixing rod 33, and the storage box 32 is fixed by the fixing ring 37. An adjusting plate 34 is installed on the storage box 32, and the adjusting block 35 installed in the adjusting plate 34 is moved, so that the scraper 36 can be driven by the adjusting block 35 to move. Movement, and because the inner wall depth of the storage box 32 is the same as the size of the inductor shell, the worker only needs to fit the inductor shell and the inner wall of the storage box 32 close to the scraper 36, and then the adjusting block 35 can slide in the adjusting plate 34, and the adjusting block 35 drives the scraper 36 to quickly and effectively scrape off the burrs on the inductor shell, and the scraped burrs will also be collected by the storage box 32, thereby further improving the cleanliness around the die-casting device body 1 when the burrs on the inductor shell are scraped off. When the fixing ring 37 is used to abut against the load-bearing plate 31, the friction pad 38 installed on the fixing ring 37 can increase the friction between the fixing ring 37 and the load-bearing plate 31, and improve the stability of the fixing ring 37 fixing the storage box 32. When the storage box 32 is connected to the load-bearing plate 31, the connecting pad 39 installed on the storage box 32 can reduce the friction between the storage box 32 and the load-bearing plate 31, thereby avoiding wear between the two.
[0037] The circuits and controls involved in the present invention are all prior art and will not be described in detail here.
[0038] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A die-casting device for inductor processing, characterized in that: include: A die-casting device body (1), wherein a power device (4) is fixedly connected to the upper surface of the die-casting device body (1), an adjustment device (2) is provided on one side of the die-casting device body (1), and the adjustment device (2) comprises two connecting blocks (201), both of which are slidably connected to the die-casting device body (1), a screw rod (202) is threadedly penetrated through the inner wall of the connecting block (201), and the screw rod (202) is threadedly connected to the die-casting device body (1), and the two connecting blocks (201) are fixedly connected to the same side close to each other. A connecting frame (203), wherein both ends of the side of the connecting frame (203) away from the die-casting device body (1) are fixedly connected with connecting rods (204), wherein the connecting rods (204) are L-shaped, and the ends of the two connecting rods (204) close to each other are fixedly connected with the same adjusting ring (205), and the inner wall of the adjusting ring (205) is movably penetrated by a striking rod (206), and the arc surface of the striking rod (206) is covered with a spring (207), and the two ends of the spring (207) are respectively fixedly connected to the adjusting ring (205) and the striking rod (206).
2. The die-casting device for inductor processing according to claim 1, characterized in that: One end of the impact rod (206) away from the connection frame (203) is fixedly connected to a connection rod (208), and one end of the connection rod (208) away from the impact rod (206) is fixedly connected to a handle (209).
3. The die-casting device for inductor processing according to claim 2, characterized in that: A plurality of anti-slip grooves (210) are provided on both sides of the inner wall of the handle (209), and the plurality of anti-slip grooves (210) are evenly distributed on one side of the handle (209).
4. The die-casting device for inductor processing according to claim 1, characterized in that: The connecting rod (204) is a titanium alloy rod.
5. The die-casting device for inductor processing according to claim 1, characterized in that: An auxiliary device (3) is provided at one end of the die-casting device body (1), and the auxiliary device (3) includes a load-bearing plate (31), the load-bearing plate (31) is fixedly connected to the die-casting device body (1), three fixed rods (33) are slidably penetrated through the inner wall of the load-bearing plate (31), a storage box (32) is provided on the upper surface of the load-bearing plate (31), and the storage box (32) is fixedly connected to the three fixed rods (33), a fixed ring (37) is threadedly connected to the arc surface of one of the fixed rods (33), an adjustment plate (34) is fixedly connected to one end of the side of the storage box (32) away from the fixed rod (33), an adjustment block (35) is slidably connected to the inner wall of the adjustment plate (34), and a scraper (36) is fixedly connected to the side of the adjustment block (35) away from the adjustment plate (34).
6. The die-casting device for inductor processing according to claim 5, characterized in that: A friction pad (38) is fixedly connected to one side of the fixing ring (37) close to the storage box (32), and the cross-sectional dimensions of the friction pad (38) and the fixing ring (37) are the same.
7. The die-casting device for inductor processing according to claim 5, characterized in that: A connection pad (39) is fixedly connected to one side of the storage box (32) close to the fixing rod (33), and the cross section of the connection pad (39) is rectangular.
Citation Information
Patent Citations
Die casting device for inductor machining
CN213968947U
