Base cloth reloading device

By designing the base cloth material replacement device, and using electric sliders and hydraulic fixtures to automatically replace the base cloth rollers in textile machinery, the problem of time-consuming and labor-intensive manual replacement is solved, the replacement efficiency is improved, and the damage to technicians is reduced, ensuring the basic Stable use of cloth rollers.

CN222273603UActive Publication Date: 2024-12-31ZHEJIANG HUZHOU DHATR PLASTICS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420984962.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2024-12-31
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing textile machinery requires manual replacement of base cloth rollers, which is time-consuming and labor-intensive. Since the base cloth rollers are large in weight, it is easy to cause harm to technicians.

Method used

A base cloth material replacement device is designed, including a base plate, an electric slide chute, an electric telescopic rod, a support seat and a hydraulic telescopic rod. The base cloth roller is automatically transported and replaced by an electric slider and hydraulic clamp to avoid manual handling and through an arc The shaped placement groove and cover plate limit prevent the base cloth roller from displacing.

Benefits of technology

The automatic replacement and transportation of base cloth rollers is realized, which reduces the damage to technicians, improves the replacement efficiency, avoids the risk of manual handling, and ensures the stability of base cloth rollers during use.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222273603U_ABST
    Figure CN222273603U_ABST
Patent Text Reader

Abstract

The utility model provides a base cloth reloading device which comprises a bottom plate, four first supporting rods are arranged on the bottom plate, the four first supporting rods are arranged in a quadrilateral mode, placing rods are arranged on the tops of the two first supporting rods in the length direction of the bottom plate, arc-shaped placing grooves for placing base cloth rollers are formed in the placing rods, and the arc-shaped placing grooves are formed in the bottom plate. An arc-shaped cover plate buckled with the arc-shaped placing groove is arranged on the placing rod; the device comprises a bottom plate, two opposite first electric sliding grooves are formed in the bottom plate, first electric sliding blocks are arranged in the first electric sliding grooves, electric telescopic rods are fixedly arranged on the first electric sliding blocks, arc-shaped supporting seats are fixedly arranged at the ends, away from the first electric sliding blocks, of the two electric telescopic rods, and the supporting seats are used for supporting the two ends of a base cloth roller. The textile machine is used for solving the technical problems that in an existing textile machine mentioned in the background technology, a base cloth roller needs to be replaced manually, time and labor are wasted, and technicians are easily injured due to the fact that the weight of the base cloth roller is large.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of plastic cloth production, in particular to a base cloth material changing device. Background Art

[0002] Base fabric is a textile with a variety of uses and forms. The main characteristics of base fabric are durability and versatility. This material is often used in clothing, bedding, painting support, sailing and outdoor products, etc.; according to different application scenarios, base fabric can be divided into woven base fabric and biaxial warp knitted base fabric. Woven base fabric is a traditional process, which is made of warp and weft interwoven up and down, while biaxial warp knitted base fabric uses warp knitting method to weave warp and weft together, providing higher tensile and tear strength. Base fabric has a wide range of applications in many fields due to its durability, versatility and applicability.

[0003] The existing authorization announcement number is CN 213013295 U, and the patent name is a loom for improving the efficiency of replacing cloth rolling rollers, which includes a base plate and a loom body arranged on the base plate, and two connecting plates parallel to each other are fixedly connected to the loom body, and a cloth rolling roller is detachably connected between the two connecting plates, and a support plate is arranged below the cloth rolling roller, and a support arc plate for receiving a full cloth rolling roller is fixedly connected to the upper end of the support plate, and a slide rail is arranged on the base plate, and the slide rail and the connecting plate are parallel to each other.

[0004] When technicians perform textile operations, they need to use the base cloth rolled on the base cloth roller. However, the length of the base cloth is limited. Therefore, when a roll of base cloth is used up, a new base cloth roller needs to be replaced. Existing textile machinery requires manual replacement of the base cloth roller, which is time-consuming and labor-intensive. In addition, due to the heavy weight of the base cloth roller, it is easy to cause harm to the technicians. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a base cloth material changing device, which is used to solve the technical problems mentioned in the background technology that the existing textile machinery needs to manually replace the base cloth roller, which is time-consuming and labor-intensive, and the base cloth roller is heavy and easily causes injuries to technicians.

[0006] The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: a base cloth changing device, comprising a bottom plate, four first support rods are arranged on the bottom plate, the four first support rods are arranged in a quadrilateral, and placement rods are provided on the tops of two first support rods along the length direction of the bottom plate, and arc-shaped placement grooves for placing base cloth rollers are provided on the placement rods, and arc-shaped cover plates that are buckled with the arc-shaped placement grooves are provided on the placement rods; two opposite first electric slide grooves are provided on the bottom plate, and first electric sliders are provided in the first electric slide grooves, and an electric telescopic rod is fixed on the first electric slider, and an arc-shaped support seat is fixed on the ends of the two electric telescopic rods away from the first electric sliders, and the support seat is used to support the two ends of the base cloth roller.

[0007] Working principle: When the technician uses the base fabric changing device, the technician needs to place the new base fabric roller into the arc-shaped placement groove. At this time, the technician first adjusts the position of the first electric slider to drive the electric telescopic rod and the support seat to stay in a position convenient for placing the base fabric roller. Then adjust the height of the electric telescopic rod to make the support seat slightly lower than the placement height of the base fabric roller, and place the new base fabric roller on the support seat. After that, the technician adjusts the height of the electric telescopic rod to drive the support seat to rise, and make the two ends of the base fabric roller slightly higher than the height of the placement rod. Then the technician starts the first electric slider to drive the electric telescopic rod, the support seat and the base fabric roller to move along the first electric slide groove and finally reach above the arc-shaped placement groove. Then the technician adjusts the height of the electric telescopic rod to place the base fabric roller into the arc-shaped placement groove, and then buckles the arc-shaped cover plate to limit the base fabric roller.

[0008] Beneficial effect: Through the above-mentioned arrangement, the base fabric roller can be transported and replaced through the first electric slider, the electric telescopic rod and the support seat, avoiding the need for manual handling, lifting and placement of the base fabric roller, avoiding harm to technicians, and at the same time, the base fabric roller is limited by the arc-shaped placement groove and the arc-shaped cover plate, so that the base fabric roller will not be displaced during use.

[0009] The utility model is further configured as follows: two opposite second electric slide grooves are provided on the bottom plate, a second electric slide block is provided in each of the two second electric slide grooves, a second support rod is fixedly provided on the second electric slide block, the ends of the two second support rods are connected with a cross bar, the cross bar is higher than the height of the placement rod, a hydraulic telescopic rod is provided on the cross bar, a clamp is fixedly provided at the movable end of the hydraulic telescopic rod, the clamp is formed by buckling two arc-shaped clamping blocks, the clamp is used to grab the base cloth roller after use, second fixing blocks are provided at the ends of the two arc-shaped clamping blocks, threaded holes are provided on the two second fixing blocks, second bolts are passed through the threaded holes, and the two second fixing blocks are fastened and connected by the second bolts.

[0010] By adopting the above technical solution: when the base fabric roller in the arc placement groove is used up, the technician starts the second electric slide to make the second electric slide move in the second electric slide groove, and drive the second support rod and the cross rod to move, and finally make the cross rod drive the hydraulic telescopic rod to be located above the end of the base fabric roller. At this time, the technician starts the hydraulic telescopic rod to a suitable position, places the end of the base fabric roller into the clamp, and then fixes the two second fixing blocks with the second bolts, and then fixes the clamp, and then the technician starts the second electric slide to drive the base fabric roller to move; through the above arrangement, labor is further saved, and the used base fabric roller is replaced more conveniently, saving manpower.

[0011] The utility model is further configured as follows: a base fabric roller placement platform is fixedly provided on the bottom plate, a fixed baffle is provided at one end of the base fabric roller placement platform, and a plug-in baffle is detachably connected to one end of the base fabric roller placement platform away from the fixed baffle.

[0012] By adopting the above technical solution: the base fabric roller to be replaced and the replaced base fabric roller are both stored on the base fabric roller placement table. During storage, the technician plugs the plug-in baffle plate into the base fabric roller placement table, and limits the base fabric roller by the plug-in baffle plate and the fixed baffle plate. When the base fabric roller needs to be replaced, the technician removes the plug-in baffle plate so that the base fabric roller can be taken out from the base fabric roller placement table.

[0013] The utility model is further configured as follows: a plug-in block is provided at one end of the plug-in baffle, a plug-in groove is provided on the base fabric roller placement platform, and the plug-in block is plugged into the plug-in groove.

[0014] By adopting the above technical solution: when it is necessary to limit the storage of the base fabric roller on the base fabric roller placement table, the technician inserts the plug-in block into the plug-in slot so that the plug-in baffle limits it. When it is not necessary to limit the position, the plug-in block can be slid out to remove the plug-in baffle.

[0015] The utility model is further configured as follows: the base fabric roller placement platform is provided with a plurality of grooves, and the grooves are used to prevent the stored base fabric rollers from rolling.

[0016] By adopting the above technical solution: since the surface of the base fabric roller is in an arc shape and is prone to rolling, the grooves are provided to prevent the base fabric roller from rolling or colliding.

[0017] The utility model is further configured as follows: a rubber pad is bonded to the surface of the support seat that contacts the base fabric roller.

[0018] By adopting the above technical solution, the rubber pad can increase the friction between the base cloth roller and the support seat, and increase the buffer, making it more stable during transportation.

[0019] The utility model is further configured as follows: a first fixing block is fixedly arranged on the arc-shaped cover plate, a first bolt is arranged on the first fixing block, and the first fixing block is connected to the placement rod through the first bolt.

[0020] By adopting the above technical solution: after placing the base fabric roller in the arc placement groove, the technicians buckle the arc cover plate, tighten the first bolt to limit it, and when the base fabric roller in the arc placement groove needs to be taken out, the first bolt is loosened to open the arc cover plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a schematic diagram of the structure of an embodiment of the utility model;

[0022] Figure 2 It is a schematic diagram of the structure of Example A of the present utility model.

[0023] In the above drawings: 1. bottom plate; 2. base cloth roller placement table; 3. fixed baffle; 4. plug-in baffle; 5. plug-in block; 6. first electric slide; 7. first electric slider; 8. electric telescopic rod; 9. support seat; 10. first support rod; 11. placement rod; 12. arc-shaped placement groove; 13. arc-shaped cover plate; 14. first fixed block; 15. first bolt; 16. second electric slide; 17. second electric slider; 18. second support rod; 19. cross bar; 20. hydraulic telescopic rod; 21. clamp; 22. groove; 23. rubber pad; 24. second fixed block; 25. second bolt. DETAILED DESCRIPTION

[0024] Example:

[0025] like Figure 1 As shown: A base cloth changing device comprises a base plate 1, four first support rods 10 are welded on the base plate 1, the four first support rods 10 are arranged in a quadrilateral, and a placing rod 11 is welded on the top of two first support rods 10 along the length direction of the base plate 1, an arc-shaped placing groove 12 for placing a base cloth roller is opened on the placing rod 11, and an arc-shaped cover plate 13 that is buckled with the arc-shaped placing groove 12 is provided on the placing rod 11; a first fixing block 14 is welded on the arc-shaped cover plate 13, and a first bolt 15 is provided on the first fixing block 14, and the first fixing block 14 is connected to the placing rod 11 through the first bolt 15.

[0026] like Figure 1 As shown: a base fabric roller placement platform 2 is also welded on the bottom plate 1, a fixed baffle 3 is welded on one end of the base fabric roller placement platform 2, a plug-in baffle 4 is detachably connected to the end of the base fabric roller placement platform 2 away from the fixed baffle 3, a plug-in block 5 is provided at one end of the plug-in baffle 4, a plug-in groove is provided on the base fabric roller placement platform 2, and the plug-in block 5 is plugged into the plug-in groove; a plurality of grooves 22 are provided on the base fabric roller placement platform 2, and the grooves 22 are used to prevent the stored base fabric rollers from rolling.

[0027] like Figure 1 As shown: two opposite first electric slide grooves 6 are provided on the bottom plate 1, and first electric sliders 7 are provided in the first electric slide grooves 6. Electric telescopic rods 8 are installed on the first electric sliders 7. Arc-shaped support seats 9 are welded at one end of the two electric telescopic rods 8 away from the first electric sliders 7. The support seats 9 are used to support the two ends of the base fabric roller, and the surface of the support seats 9 in contact with the base fabric roller is bonded with rubber pads 23.

[0028] like Figure 1 and Figure 2 As shown: two opposite second electric slides 16 are provided on the bottom plate 1, and second electric sliders 17 are provided in the two second electric slides 16. Second support rods 18 are welded on the second electric sliders 17. The ends of the two second support rods 18 are connected with cross bars 19. The cross bars 19 are higher than the height of the placement rods 11. A hydraulic telescopic rod 20 is provided on the cross bar 19. A clamp 21 is fixed on the movable end of the hydraulic telescopic rod 20. The clamp 21 is formed by buckling two arc-shaped clamping blocks. The clamp 21 is used to grab the base cloth roller after use. Second fixing blocks 24 are welded on the ends of the two arc-shaped clamping blocks. Threaded holes are provided on the two second fixing blocks 24. Second bolts 25 are penetrated in the threaded holes. The two second fixing blocks 24 are fastened and connected by the second bolts 25.

[0029] Working principle: When the technician uses the base fabric changing device, the technician needs to place the new base fabric roller into the arc-shaped placement groove 12. At this time, the technician first adjusts the position of the first electric slider 7 so that it drives the electric telescopic rod 8 and the support seat 9 to stay in a position convenient for placing the base fabric roller. Then adjust the height of the electric telescopic rod 8 so that the support seat 9 is slightly lower than the placement height of the base fabric roller. Place the new base fabric roller on the support seat 9. The rubber pad 23 can increase the friction between the base fabric roller and the support seat 9, and increase the buffer to make it more stable during transportation. Then the technician adjusts the height of the electric telescopic rod 8 so that it drives the support seat 9 to rise, and makes the two ends of the base fabric roller slightly higher than the height of the placement rod 11. Then the technician starts the first electric slider 7 to drive the electric telescopic rod 8, the support seat 9 and the base fabric roller to move along the first electric slide 6, and finally arrives above the arc-shaped placement groove 12. Then the technician adjusts the height of the electric telescopic rod 8 so that the base fabric roller is placed in the arc-shaped placement groove 12. After the technician places the base fabric roller in the arc-shaped placement groove 12, the arc-shaped cover plate 13 is buckled. The first bolt 15 is tightened to limit the position thereof; when the base fabric roller in the arc-shaped placement groove 12 needs to be taken out, the first bolt 15 is loosened and the arc-shaped cover plate 13 is opened.

[0030] When the base fabric roller in the arc placement groove 12 is used up, the technician starts the second electric slider 17 to make the second electric slider 17 move in the second electric slide groove 16, and drive the second support rod 18 and the cross bar 19 to move, and finally make the cross bar 19 drive the hydraulic telescopic rod 20 to be located above the end of the base fabric roller. At this time, the technician starts the hydraulic telescopic rod 20 to a suitable position, places the end of the base fabric roller into the clamp 21, and then fixes the two second fixing blocks 24 with the second bolts 25, and then fixes the clamp 21, and then the technician starts the second electric slider 17 to drive the base fabric roller to move.

[0031] The base fabric roller to be replaced and the replaced base fabric roller are both stored on the base fabric roller placement table 2. During storage, the technician plugs the plug-in baffle 4 into the base fabric roller placement table 2, and limits the base fabric roller by means of the plug-in baffle 4 and the fixed baffle 3. When it is necessary to limit the base fabric roller on the base fabric roller placement table 2 for storage, the technician plugs the plug-in block 5 into the plug-in slot so that the plug-in baffle 4 limits it. When it is not necessary to limit, the plug-in baffle 4 can be removed by sliding the plug-in block 5 out. Since the surface of the base fabric roller is an arc shape and is prone to rolling, the groove 22 is provided to prevent the base fabric roller from rolling or colliding.

[0032] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A base fabric changing device, comprising a bottom plate (1), characterized in that: The bottom plate (1) is provided with four first support rods (10), which are arranged in a quadrilateral. A placement rod (11) is provided at the top of two first support rods (10) along the length direction of the bottom plate (1). The placement rod (11) is provided with an arc-shaped placement groove (12) for placing a base fabric roller. The placement rod (11) is provided with an arc-shaped cover plate (13) that is buckled with the arc-shaped placement groove (12). The bottom plate (1) is provided with two opposite first electric slide grooves (6), each of which is provided with a first electric slider (7). An electric telescopic rod (8) is fixedly provided on the first electric slider (7), and an arc-shaped support seat (9) is fixedly provided at one end of the two electric telescopic rods (8) away from the first electric slider (7). The support seat (9) is used to support the two ends of the base fabric roller.

2. A base fabric changing device according to claim 1, characterized in that: The bottom plate (1) is also provided with two opposite second electric slide grooves (16), each of which is provided with a second electric slider (17), each of which is provided with a second support rod (18), the ends of the two second support rods (18) are connected with a cross bar (19), the cross bar (19) is higher than the height of the placement rod (11), the cross bar (19) is provided with a hydraulic telescopic rod (20), the movable end of the hydraulic telescopic rod (20) is provided with a clamp (21), the clamp (21) is formed by two arc-shaped clamping blocks buckled together, the clamp (21) is used to grab the base cloth roller after use, the ends of the two arc-shaped clamping blocks are provided with a second fixing block (24), the two second fixing blocks (24) are provided with a threaded hole, the threaded hole is penetrated with a second bolt (25), and the two second fixing blocks (24) are fastened and connected by the second bolt (25).

3. A base fabric changing device according to claim 1, characterized in that: A base fabric roller placement platform (2) is also fixedly provided on the bottom plate (1), a fixed baffle (3) is provided at one end of the base fabric roller placement platform (2), and a plug-in baffle (4) is detachably connected to the end of the base fabric roller placement platform (2) away from the fixed baffle (3).

4. A base fabric changing device according to claim 3, characterized in that: A plug-in block (5) is provided at one end of the plug-in baffle (4), a plug-in slot is provided on the base fabric roller placement platform (2), and the plug-in block (5) is plugged into the plug-in slot.

5. The base fabric changing device according to claim 3, characterized in that: The base fabric roller placement platform (2) is provided with a plurality of grooves (22), and the grooves (22) are used to prevent the stored base fabric rollers from rolling.

6. A base fabric changing device according to claim 1, characterized in that: A rubber pad (23) is bonded to the surface of the support seat (9) that contacts the base fabric roller.

7. The base fabric changing device according to claim 1, characterized in that: A first fixing block (14) is fixedly arranged on the arc-shaped cover plate (13), a first bolt (15) is arranged on the first fixing block (14), and the first fixing block (14) is connected to the placement rod (11) via the first bolt (15).