High-elasticity cotton polyester knitted fabric card wire machine

The carding machine addresses debris entanglement issues by incorporating a cleaning component with electrostatic adsorption and servo motors to maintain combing efficiency in high-elastic cotton and polyester knitted fabric production.

CN222274819UActive Publication Date: 2024-12-31绍兴丰拓针纺科技有限公司
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Patent Information

Application Number
CN202420898933.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-31
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Existing carding machines for high-elastic cotton and polyester knitted fabrics face issues with debris entanglement on the needle combing device, which affects the combing effect if not cleaned promptly.

Method used

A carding machine equipped with a cleaning component to remove debris from the hollow tube and combing needles, utilizing a cleaning rod, electrostatic adsorption, and servo motors for precise positioning and rotation, along with an adjustment mechanism for combing needles.

Benefits of technology

Effectively cleans debris in real-time, maintaining the combing efficiency and quality of high-elastic cotton and polyester knitted fabric production by preventing debris accumulation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of card wire machines, and particularly relates to a high-elasticity cotton polyester knitted fabric card wire machine which comprises a box body, through holes are formed in the two ends of the box body, rotating shafts are rotationally connected to the two ends of the middle of the box body through bearings, and round plates are fixedly installed at the opposite ends of the two rotating shafts. A hollow pipe is fixedly installed between the two sets of circular plates, a plurality of carding needles are connected to the side wall of the hollow pipe in a sliding mode, and a cleaning assembly capable of cleaning sundries left on the hollow pipe is arranged in the box body located under the hollow pipe. The cleaning device has the function of timely cleaning sundries remaining on the hollow pipe, and the gilling effect of raw materials for manufacturing high-elasticity cotton polyester knitted fabric can be prevented from being affected by timely cleaning the sundries remaining on the hollow pipe.
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Description

Technical Field

[0001] The utility model relates to the technical field of carding machines, in particular to a carding machine for high-elastic cotton and polyester knitted fabrics. Background Art

[0002] At present, in the process of processing high elastic cotton and polyester knitted fabrics, a carding machine is usually used. The carding machine relies on the needle row roller drafting mechanism to draft, comb, and merge the fiber strips, make the fibers straight and parallel, and then make them into fiber strips of a certain thickness. The carding machine is used in the process of wool top manufacturing, strip dyeing, combing, and pre-spinning. The carding process of the carding machine is an important link in wool spinning production. The purpose is to improve the parallel straightening degree of the fibers and improve the structure of the wool top. The working state of the carding machine has a very close relationship with the output and quality of combed wool spinning. It is the most frequently used machine in the new process of combed wool spinning, pre-spinning, combed flax spinning, and silk spinning.

[0003] However, when the existing needle combing machine is in operation, many sundries will be entangled on its needle combing device. If it is not cleaned in time, it will affect the needle combing effect of making high elastic cotton and polyester knitted fabric raw materials. Therefore, a high elastic cotton and polyester knitted fabric needle combing machine is invented. Utility Model Content

[0004] In view of the above problems and / or the problems existing in the existing high-elastic cotton-polyester knitted fabric carding machine, the utility model is proposed.

[0005] Therefore, the purpose of the utility model is to provide a high-elastic cotton-polyester knitted fabric carding machine, which can solve the above-mentioned existing problems.

[0006] In order to solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions:

[0007] A high-elastic cotton-polyester knitted fabric combing machine comprises a box body, both ends of the box body are provided with through holes, both ends of the middle part of the box body are rotatably connected to the rotating shaft through bearings, two groups of circular plates are fixedly installed at the opposite ends of the rotating shaft, a hollow tube is fixedly installed between the two groups of circular plates, the side wall of the hollow tube is slidably connected to a plurality of combing needles, and a cleaning component capable of cleaning debris remaining on the hollow tube is provided in the box body located directly below the hollow tube.

[0008] As a preferred solution of the high-elastic cotton-polyester knitted fabric combing machine described in the utility model, one end of the box is rotatably connected to two groups of guide rollers through a bearing, and a group of through holes is provided on one side between the two groups of guide rollers.

[0009] As a preferred solution of the high-elastic cotton-polyester knitted fabric carding machine described in the utility model, the other end of the box is rotatably connected to two groups of rollers through a bearing, and a group of through holes is provided on one side between the two groups of rollers.

[0010] As a preferred solution of the high-elastic cotton-polyester knitted fabric combing machine described in the utility model, two sets of second servo motors are fixedly installed on the outer surface of the box, and the output shaft of the second servo motor is fixedly connected to one end of the roller.

[0011] As a preferred solution of the high-elastic cotton-polyester knitted fabric combing machine described in the utility model, the first servo motor is fixedly installed on the outer surface of the box, and the output shaft of the first servo motor is fixedly connected to a group of rotating shafts.

[0012] As a preferred solution of the high-elastic cotton-polyester knitted fabric combing machine described in the utility model, wherein: an adjustment component capable of adjusting the position of the combing needle is provided in the middle between the two groups of circular plates;

[0013] The adjustment component comprises:

[0014] A support rod is fixedly installed in the middle between the two groups of circular plates;

[0015] Box body, a plurality of box bodies are fixedly installed at both ends of the support rod;

[0016] A cylinder, wherein the cylinder is fixedly installed in the box body;

[0017] A support plate is provided, wherein the piston rods on every two groups of cylinders are fixedly mounted with one group of support plates, and a plurality of combing needles are fixedly mounted on one side of the support plate.

[0018] As a preferred embodiment of the high elastic cotton-polyester knitted fabric carding machine described in the utility model, the cleaning component includes:

[0019] A roller, which is rotatably connected to the middle part of the box body through a bearing;

[0020] Cleaning rods, a plurality of cleaning rods are fixedly mounted on the outer surface of the roller, and the cleaning rods and the combing needles are arranged in a staggered manner;

[0021] The third servo motor is fixedly mounted on the outer surface of the box body, and the output shaft of the third servo motor is fixedly connected to one end of the roller.

[0022] As a preferred embodiment of the high elastic cotton-polyester knitted fabric carding machine described in the utility model, the cleaning component further comprises:

[0023] An adsorption plate, wherein the adsorption plate is fixedly mounted on the bottom end of the box;

[0024] The electrostatic generator is fixedly mounted on the outer wall of the box body and is connected to the adsorption plate.

[0025] Compared with existing technologies:

[0026] By setting a cleaning component, it is possible to clean the debris left on the hollow tube in time, and by cleaning the debris left on the hollow tube in time, it is possible to avoid affecting the combing effect of the raw material for making high-elastic cotton and polyester knitted fabrics. In addition, by setting an adjustment component to adjust the position of the combing needle, it is possible to clean the debris left on the combing needle, thereby further avoiding affecting the combing effect of the raw material for making high-elastic cotton and polyester knitted fabrics. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a top view schematic diagram of the structure of the utility model;

[0028] Figure 2 This is a front view schematic diagram of the guide roller structure of the utility model;

[0029] Figure 3 This is a front view schematic diagram of the cleaning component structure of the utility model;

[0030] Figure 4 This is a front view schematic diagram of the roller structure of the utility model;

[0031] Figure 5 It is a side view schematic diagram of the hollow tube of the utility model;

[0032] Figure 6 This is a schematic diagram of the box structure of the utility model.

[0033] In the figure: box body 10, through hole 11, guide roller 20, rotating shaft 30, circular plate 31, hollow tube 33, combing needle 34, first servo motor 35, support rod 40, box body 41, cylinder 42, support plate 43, roller 50, second servo motor 51, roller 60, cleaning rod 61, third servo motor 62, adsorption plate 70, electrostatic generator 71. DETAILED DESCRIPTION

[0034] In order to make the purpose, technical solution and advantages of the present invention more clear, the implementation mode of the present invention will be further described in detail below with reference to the accompanying drawings.

[0035] The utility model provides a high elastic cotton polyester knitted fabric carding machine, please refer to Figure 1-Figure 6, including a box body 10, one side of which is provided with a box door to facilitate personnel to clean up the debris adsorbed on the adsorption plate 70, through holes 11 are opened at both ends of the box body 10, and both ends of the middle part of the box body 10 are rotatably connected to the rotating shaft 30 through bearings, and the opposite ends of the two groups of rotating shafts 30 are fixedly installed with circular plates 31, and a hollow tube 33 is fixedly installed between the two groups of circular plates 31. The side wall of the hollow tube 33 is slidably connected with a plurality of combing needles 34. A sealing ring can be set between the hollow tube 3 and the combing needle 34 according to needs, and a sealing ring is provided in the box body 10 directly below the hollow tube 33 to remove the debris remaining on the hollow tube 33. A cleaning component for cleaning up debris, one end of the box body 10 is rotatably connected to two groups of guide rollers 20 through bearings, and a group of through holes 11 is provided on one side between the two groups of guide rollers 20, the other end of the box body 10 is rotatably connected to two groups of rollers 50 through bearings, and a group of through holes 11 is provided on one side between the two groups of rollers 50, two groups of second servo motors 51 are fixedly installed on the outer surface of the box body 10, and the output shaft of the second servo motor 51 is fixedly connected to one end of the roller 50, the outer surface of the box body 10 is fixedly installed with a first servo motor 35, and the output shaft of the first servo motor 35 is fixedly connected to a group of rotating shafts 30.

[0036] An adjustment component capable of adjusting the position of the combing needles 34 is provided in the middle between the two sets of circular plates 31;

[0037] The adjustment assembly includes: a support rod 40, a box body 41, a cylinder 42, and a support plate 43;

[0038] A support rod 40 is fixedly installed in the middle between the two groups of circular plates 31, and a number of box bodies 41 are fixedly installed at both ends of the support rod 40. The cylinder 42 is fixedly installed in the box body 41. A group of support plates 43 are fixedly installed on the piston rods of every two groups of cylinders 42, and a number of combing needles 34 are fixedly installed on one side of the support plate 43.

[0039] The cleaning assembly includes: a roller 60, a cleaning rod 61, a third servo motor 62, an adsorption plate 70, and an electrostatic generator 71;

[0040] The roller 60 is rotatably connected to the middle part of the box body 10 through a bearing, a plurality of cleaning rods 61 are fixedly installed on the outer surface of the roller 60, and the cleaning rods 61 and the combing needles 34 are arranged in a staggered manner, a third servo motor 62 is fixedly installed on the outer surface of the box body 10, and the output shaft of the third servo motor 62 is fixedly connected to one end of the roller 60, an adsorption plate 70 is fixedly installed on the bottom end of the box body 10, an electrostatic generator 71 is fixedly installed on the outer wall of the box body 10, and the electrostatic generator 71 is connected to the adsorption plate 70, and the material of the adsorption plate 70 includes but is not limited to metal.

[0041] Working principle: The silk thread for preparing the high-elastic cotton and polyester knitted fabric passes through a group of through holes 11, between two groups of guide rollers 20, the upper surface of the hollow tube 33, between two groups of rollers 50 and another group of through holes 11 in sequence. At this time, the silk thread for preparing the high-elastic cotton and polyester knitted fabric is moved. At the same time, the hollow tube 33 is rotated by the first servo motor 35. When the hollow tube 33 rotates, the silk thread for preparing the high-elastic cotton and polyester knitted fabric is combed by the combing needle 34. In addition, the roller 50 is rotated by the second servo motor 51 to achieve stable movement of the silk thread for preparing the high-elastic cotton and polyester knitted fabric.

[0042] When it is necessary to clean the debris on the hollow tube 33 and the combing needle 34, when the combing needle 34 is about to rotate to the bottom (that is, when the combing needle 34 and the silk thread are separated), the support plate 43 is moved toward the support rod 40 by the cylinder 42, and the combing needle 34 will move toward the support rod 40 until the combing needle 34 retracts into the hollow tube 33. At this time, the debris on the combing needle 34 will be cleaned. At the same time, the roller 60 drives the cleaning rod 61 to rotate by the second servo motor 51. When the cleaning rod 61 rotates, the debris remaining on the hollow tube 33 will be cleaned off. Then, the adsorption plate 70 is charged with static electricity by the electrostatic generator 71 so that the debris can be adsorbed on the adsorption plate 70. Among them, when the combing needle 34 is about to rotate to the top (that is, when the combing needle 34 and the silk thread are about to contact), the corresponding cylinder 42 is required to restore the combing needle 34 to its original position.

[0043] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A high-elastic cotton-polyester knitted fabric carding machine, comprising a box (10), both ends of which are provided with through holes (11), characterized in that: Both ends of the middle of the box body (10) are rotatably connected to the rotating shaft (30) through bearings, and circular plates (31) are fixedly installed at the opposite ends of the two groups of the rotating shaft (30). A hollow tube (33) is fixedly installed between the two groups of the circular plates (31), and the side wall of the hollow tube (33) is slidably connected to a plurality of combing needles (34). A cleaning component capable of cleaning debris remaining on the hollow tube (33) is provided in the box body (10) located directly below the hollow tube (33).

2. A high elastic cotton polyester knitted fabric carding machine according to claim 1, characterized in that: One end of the box body (10) is rotatably connected to two groups of guide rollers (20) via a bearing, and a group of through holes (11) is provided on one side between the two groups of guide rollers (20).

3. The high elastic cotton-polyester knitted fabric carding machine according to claim 1, characterized in that: The other end of the box (10) is rotatably connected to two groups of rollers (50) via a bearing, and a group of through holes (11) is provided on one side between the two groups of rollers (50).

4. A high elastic cotton polyester knitted fabric carding machine according to claim 3, characterized in that: Two sets of second servo motors (51) are fixedly mounted on the outer surface of the box body (10), and the output shaft of the second servo motor (51) is fixedly connected to one end of the roller (50).

5. The high elastic cotton-polyester knitted fabric carding machine according to claim 1, characterized in that: A first servo motor (35) is fixedly mounted on the outer surface of the box body (10), and an output shaft of the first servo motor (35) is fixedly connected to a set of rotating shafts (30).

6. The high elastic cotton-polyester knitted fabric carding machine according to claim 1, characterized in that: An adjustment component capable of adjusting the position of the combing needles (34) is provided in the middle between the two groups of circular plates (31); The adjustment component comprises: A support rod (40) is fixedly installed in the middle between the two groups of circular plates (31); Box bodies (41), a plurality of box bodies (41) are fixedly mounted on both ends of the support rod (40); A cylinder (42), wherein the cylinder (42) is fixedly installed in the box body (41); A support plate (43) is fixedly mounted on the piston rods of every two groups of cylinders (42), and a plurality of combing needles (34) are fixedly mounted on one side of the support plate (43).

7. The high elastic cotton-polyester knitted fabric carding machine according to claim 1, characterized in that: The cleaning component includes: A roller (60), wherein the roller (60) is rotatably connected to the middle portion of the box (10) via a bearing; Cleaning rods (61), a plurality of cleaning rods (61) are fixedly mounted on the outer surface of the roller (60), and the cleaning rods (61) and the combing needles (34) are arranged in a staggered manner; A third servo motor (62) is fixedly mounted on the outer surface of the box body (10), and an output shaft of the third servo motor (62) is fixedly connected to one end of the roller (60).

8. The high elastic cotton-polyester knitted fabric carding machine according to claim 7, characterized in that: The cleaning component also includes: An adsorption plate (70), wherein the adsorption plate (70) is fixedly mounted on the bottom end of the box body (10); An electrostatic generator (71), wherein the electrostatic generator (71) is fixedly mounted on the outer wall of the box body (10), and the electrostatic generator (71) is connected to the adsorption plate (70).

Citation Information

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