Battery pack detection device

By designing a battery pack detection device, the size, shape and weight of the battery pack are automatically detected by using the guide vehicle and clamping structure, the problems of low manual detection efficiency and misjudgment in the prior art are solved, and efficient and accurate battery pack detection is achieved .

CN222279804UActive Publication Date: 2024-12-31速博达(深圳)自动化有限公司
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Patent Information

Application Number
CN202420397422.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2024-12-31
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

In the prior art, the size, shape and weight of the battery pack rely on manual operation, which is inefficient and prone to misjudgment, resulting in time-consuming and labor-consuming.

Method used

A battery pack detection device is designed, including a track module, a data detection module and a guide vehicle. The guide vehicle pulls the battery pack to the preset position of the track frame, and uses the clamping structure and detection components to automatically size. Detection of shape and weight reduces artificial dependence.

Benefits of technology

It realizes the automation of battery pack detection, improves detection accuracy and efficiency, reduces manual measurement errors, saves time and effort, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides a battery pack detection device. The battery pack detection device comprises a sky rail module, a data detection module and a guide vehicle, the sky rail module comprises a sky rail frame and a clamping structure, and the clamping structure is movably connected to the sky rail frame; the data detection module is arranged in the sky rail frame, and at least part of the data detection module is connected to the sky rail frame; the guide vehicle is used for pulling the battery pack to move; the guide vehicle pulls the battery pack to move to a preset position in the sky rail frame, the clamping structure clamps the battery pack to move to a detection area of the data detection module, so that the data detection module detects parameters of the battery pack, and the parameters comprise at least one of the size, the shape and the weight. Thus, the battery pack is dragged and moved through the guide vehicle, and the position of the battery pack is adjusted by clamping the battery pack through the clamping mechanism, so that the data detection module automatically detects the size, shape, weight and the like of the battery pack, the dependence on manpower is reduced, careless mistakes such as misjudgment are avoided, and the measurement accuracy and efficiency are improved.
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Description

Technical Field

[0001] The present application belongs to the technical field of battery packs, and specifically relates to a battery pack detection device. Background Art

[0002] Battery packs require size inspection, shape inspection, weight inspection and other data inspections before leaving the factory, which plays a relatively important role in the quality inspection of battery packs.

[0003] In the prior art, CN209904910U discloses an AGV distribution and operation platform for a PACK production line, including an AGV, a small trailer is provided at the top of the AGV, two material boxes are symmetrically fixed at the top of the small trailer by bolts, and a power battery system to be assembled is fixed at the upper end of the small trailer, and the power battery system to be assembled is arranged inside the two material boxes. Four crossbeams are welded at the bottom of the AGV, and two traction rods are symmetrically fixed at the top of the AGV, and the traction rods are arranged between the two crossbeams. The annular outer ends of the two traction rods are both bonded with rubber sleeves by adhesive, and two crossbeams are provided at the outer ends of the two rubber sleeves. Two support plates are symmetrically welded at the front and rear ends of the small trailer, and bolt roller bearings are fixed on the four support plates. The AGV is docked with the small trailer, and the traction rod on the AGV is stuck between the crossbeams on the small trailer to achieve a snap-on connection between the AGV and the small trailer. The rubber sleeve on the traction rod is in close contact with the crossbeam, which improves the stability of the connection between the traction rod and the crossbeam, thereby improving the stability of the connection between the AGV and the small trailer.

[0004] However, the size of the battery pack still needs to be measured manually using calipers, the shape of the battery pack also needs to be judged manually, and the weight of the battery pack also needs to be manually operated by cranes and other structures. Therefore, the data detection process of the battery pack is highly dependent on manual labor, which is time-consuming and labor-intensive, low in efficiency, and prone to errors. Utility Model Content

[0005] In view of the above problems, the present utility model is proposed to provide a battery pack detection device that overcomes the above problems or at least partially solves the above problems.

[0006] In order to solve the above technical problems, this application is implemented as follows:

[0007] The embodiment of the present application provides a battery pack detection device, which includes: a ceiling rail module, a data detection module and a guide vehicle;

[0008] The ceiling rail module includes a ceiling rail frame and a clamping structure, and the clamping structure is movably connected to the ceiling rail frame;

[0009] The data detection module is disposed in the overhead rail frame, and at least a portion of the data detection module is connected to the overhead rail frame;

[0010] The guide vehicle is used to tow the battery pack for movement;

[0011] The guide vehicle pulls the battery pack to a preset position in the overhead rail frame, and the clamping structure clamps the battery pack and moves it to a detection area of ​​the data detection module, so that the data detection module detects parameters of the battery pack, wherein the parameters include at least one of size, shape and weight.

[0012] Optionally, the data detection module includes an appearance detection component, and the overhead rail frame includes a support and a guide rail connected to the support;

[0013] The shape detection component is movably connected to the guide rail, the clamping structure clamps the battery pack and moves it to the detection area of ​​the shape detection component, and the shape detection component detects at least one of the shape and size of the battery pack.

[0014] Optionally, the shape detection component includes a connecting beam, a first shooting module and a second shooting module, the connecting beam is slidably connected to the guide rail, and the first shooting module and the second shooting module are respectively connected to the connecting beam;

[0015] The clamping structure clamps the battery pack and moves it to the shooting areas of the first shooting module and the second shooting module. The first shooting module shoots and detects the size of the battery pack, and the second shooting module shoots and detects the shape of the battery pack.

[0016] Optionally, the data detection module further includes a weight detection component, and the weight detection component is arranged in the overhead rail frame;

[0017] The clamping structure clamps the battery pack and moves it to a detection area of ​​the weight detection component, so that the weight detection component performs weight detection on the battery pack.

[0018] Optionally, the weight detection assembly includes a bracket, a fixing member and a weighing device;

[0019] The weighing device is movably connected to the bracket, the fixing member is connected to the bracket, and the fixing member is movably connected to the weighing device to fix the weighing device.

[0020] Optionally, the battery pack detection device also includes a third shooting module, which is slidably connected to the weight detection component. The battery pack includes a bottom guard plate, and the third shooting module is used to shoot and record the bottom guard plate.

[0021] Optionally, the battery pack detection device further includes a lifting structure and a tooling vehicle, the lifting structure is arranged in the overhead rail frame, and the tooling vehicle is used to carry the battery pack;

[0022] The guide vehicle pulls the tooling vehicle to move to a preset position in the overhead rail frame, the lifting structure moves the tooling vehicle to a preset height, and the clamping structure clamps the battery pack to move.

[0023] Optionally, the battery pack detection device further includes a shooting frame, and the shooting frame is connected to the jacking structure;

[0024] A fourth shooting module is provided around the shooting frame, and the fourth shooting module is used to shoot and record the side surface of the battery pack.

[0025] Optionally, the battery pack detection device also includes a fifth shooting module, the fifth shooting module is connected to the ceiling rail module, the battery pack includes an upper cover, and the fifth shooting module is used to shoot and record the upper cover.

[0026] Optionally, the battery pack detection device also includes a controller, and the controller is electrically connected to the overhead rail module, the data detection module and the guide vehicle respectively.

[0027] In an embodiment of the present application, the battery pack detection device includes: a ceiling rail module, a data detection module and a guide vehicle; the ceiling rail module includes a ceiling rail frame and a clamping structure, and the clamping structure is movably connected to the ceiling rail frame; the data detection module is arranged in the ceiling rail frame, and at least part of the data detection module is connected to the ceiling rail frame; the guide vehicle is used to tow the battery pack to move; the guide vehicle tows the battery pack to a preset position in the ceiling rail frame, and the clamping structure clamps the battery pack and moves it to the detection area of ​​the data detection module, so that the data detection module detects the parameters of the battery pack, wherein the parameters include at least one of size, shape and weight. In this way, the battery pack is towed and moved by the guide vehicle so that the battery pack is in the preset position in the overhead rail frame, and the battery pack is clamped and moved by the clamping mechanism, and the height and horizontal positions of the battery pack can be adjusted, so as to move the battery pack to the detection area of ​​the data detection module, so that the data detection module can automatically detect various data of the battery pack, such as size, shape, and weight, etc., which reduces the dependence on manual labor, avoids manual errors such as misjudgment, improves the accuracy of data measurement, and improves work efficiency. There is no need to manually measure the size of the battery pack with a caliper, nor is there any need to manually judge the shape of the battery pack, nor is there any need to manually operate the overhead crane and other structures to detect the weight of the battery pack, which saves time and effort and improves production efficiency.

[0028] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0030] Figure 1 is a structural schematic diagram of a battery pack detection device described in an embodiment of the present application;

[0031] Figure 2 It is a structural schematic diagram of a ceiling rail module of a battery pack detection device described in an embodiment of the present application;

[0032] Figure 3 is a structural schematic diagram of an appearance detection component of a battery pack detection device according to an embodiment of the present application;

[0033] Figure 4 is a structural schematic diagram of a weight detection component of a battery pack detection device according to an embodiment of the present application;

[0034] Figure 5 It is a structural schematic diagram of a lifting structure of a battery pack detection device described in an embodiment of the present application.

[0035] Figure numerals: 10 - ceiling rail module; 20 - guide vehicle; 11 - clamping structure; 12 - pillar; 13 - guide rail; 30 - appearance detection component; 31 - connecting beam; 32 - first shooting module; 33 - second shooting module; 40 - weight detection component; 41 - bracket; 42 - fixing piece; 43 - weighing device; 44 - third shooting module; 50 - lifting structure; 21 - tooling vehicle; 51 - shooting frame; 52 - fourth shooting module; 15 - fifth shooting module; 60 - controller. DETAILED DESCRIPTION

[0036] The embodiments of the utility model will be described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the utility model, and cannot be understood as limiting the utility model. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.

[0037] The term "first" or "second" in the specification and claims of this application may include one or more of the features explicitly or implicitly. In the description of this utility model, unless otherwise specified, "multiple" means two or more. In addition, "and / or" in the specification and claims means at least one of the connected objects, and the character " / " generally means that the objects connected before and after are in an "or" relationship.

[0038] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0039] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0040] Reference Figures 1 to 5 , shows a structural schematic diagram of a battery pack detection device described in an embodiment of the present application, which may specifically include: a ceiling rail module 10, a data detection module and a guide vehicle 20; the ceiling rail module 10 includes a ceiling rail frame and a clamping structure 11, and the clamping structure 11 is movably connected to the ceiling rail frame; the data detection module is arranged in the ceiling rail frame, and at least part of the data detection module is connected to the ceiling rail frame; the guide vehicle 20 is used to tow the battery pack to move; the guide vehicle 20 tows the battery pack to a preset position in the ceiling rail frame, and the clamping structure 11 clamps the battery pack to the detection area of ​​the data detection module, so that the data detection module detects the parameters of the battery pack, wherein the parameters include at least one of size, shape and weight.

[0041] In the embodiment of the present application, the battery pack is towed and moved by the guide vehicle 20 so that the battery pack is in the preset position in the overhead rail frame, and the battery pack is clamped and moved by the clamping mechanism, and the height position and horizontal position of the battery pack can be adjusted, so as to move the battery pack to the detection area of ​​the data detection module, so that the data detection module can automatically detect various data of the battery pack, such as size, shape, and weight, etc., which reduces the dependence on manual labor, avoids manual errors such as misjudgment, improves the accuracy of data measurement, and improves work efficiency. There is no need to manually measure the size of the battery pack with a caliper, nor is there any need to manually judge the shape of the battery pack, nor is there any need to manually operate the overhead crane and other structures to detect the weight of the battery pack, which saves time and effort and improves production efficiency.

[0042] Specifically, in the embodiment of the present application, the guide vehicle 20 is also an AGV (Automated Guided Vehicle), which can automatically travel along a predetermined route to automatically transport the battery pack from the starting point of the online inspection to the end point of the offline inspection. In actual applications, the travel path of the guide vehicle 20 can be flexibly changed according to actual needs to realize the automation of the entire process of battery pack inspection.

[0043] In the embodiment of the present application, for example, the overhead rail frame can be a four-axis overhead rail to achieve a relatively stable and reliable movement effect for the clamping mechanism and the battery pack. The guide rail 13 clamping mechanism is movably connected to the overhead rail frame. Specifically, the clamping mechanism may include a connecting beam 31, a connecting arm, and a clamping claw. The connecting beam 31 may be slidably connected to the overhead rail frame, the connecting arm is connected to the connecting beam 31, and the connecting arm may perform telescopic movement relative to the connecting beam 31. The clamping claw is connected to one end of the connecting arm away from the connecting beam 31, and the clamping claw may be extended to clamp or release the battery pack.

[0044] Specifically, the connecting beam 31 can be connected to the overhead rail frame by sliding in the horizontal direction. The sliding of the connecting beam 31 in the horizontal direction can drive the battery pack clamped by the clamp to move in the horizontal direction to adjust the horizontal position of the battery pack. The connecting arm can be extended and retracted in the vertical direction. The battery pack clamped by the clamp can be moved in the vertical direction by extending and retracting the connecting arm in the vertical direction to adjust the vertical position, i.e., the height position, of the battery pack. The clamp can be extended and retracted in the horizontal direction. When the clamp is located at the periphery of the battery pack and positioned with the battery pack, the clamp can be retracted in the horizontal direction to clamp the battery pack. After the battery pack is clamped and moved to a preset position, the clamp can be opened in the horizontal direction to release the clamping of the battery pack.

[0045] In the embodiment of the present application, for example, the preset position in the overhead rail frame can be a position corresponding to the clamping structure 11, and the preset position can also be a position corresponding to the data detection module, which can be set according to actual needs. The embodiment of the present application does not limit the specific position of the preset position.

[0046] Optionally, in the embodiment of the present application, the data detection module includes an appearance detection component 30, the overhead rail frame includes a support 12 and a guide rail 13 connected to the support 12; the appearance detection component 30 is movably connected to the guide rail 13, the clamping structure 11 clamps the battery pack and moves it to the detection area of ​​the appearance detection component 30, and the appearance detection component 30 detects at least one of the shape and size of the battery pack. In this way, the appearance detection component 30 is movably connected to the guide rail 13, so that the appearance detection component 30 can be moved relative to the guide rail 13. Specifically, the appearance detection component 30 can be slidably connected to the guide rail 13 to adjust the relative position between the appearance detection component 30 and the battery pack, so that the appearance detection component 30 and the battery pack have a better alignment effect, thereby improving the accuracy of the detection.

[0047] In the embodiment of the present application, optionally, the shape detection component 30 includes a connecting beam 31, a first shooting module 32 and a second shooting module 33, the connecting beam 31 is slidably connected to the guide rail 13, and the first shooting module 32 and the second shooting module 33 are respectively connected to the connecting beam 31; the clamping structure 11 clamps the battery pack and moves it to the shooting area of ​​the first shooting module 32 and the second shooting module 33, the first shooting module 32 shoots and detects the size of the battery pack, and the second shooting module 33 shoots and detects the contour of the battery pack. In this way, the relative position between the first shooting module 32 and the second shooting module 33 and the battery pack can be adjusted by sliding the connecting beam 31 relative to the guide rail 13. Then, the size of the battery pack is photographed and detected by the first shooting module 32 to obtain the size data of the battery pack, and the shape of the battery pack is photographed and detected by the second shooting module 33 to obtain the shape contour data of the battery pack, so as to determine whether the battery pack is deformed and whether it meets the shape requirements.

[0048] For example, in the embodiment of the present application, the first shooting module 32 can be a 2D camera, which can be used to shoot and detect the size of the battery pack to obtain the size data of the battery pack. Specifically, the battery pack is provided with a hoisting hole, and the 2D camera can be used to shoot and detect the size of the hoisting hole of the battery pack to determine whether the hoisting size of the battery pack meets the quality inspection requirements. The second shooting module 33 can be a 3D camera, which can be used to shoot and detect the shape and contour of the battery pack to determine whether the shape of the battery pack is deformed and whether it meets the factory shape and contour requirements.

[0049] Specifically, in the embodiment of the present application, the connecting beam 31 may be a three-axis structure, including a first cross beam, a second cross beam and a first longitudinal beam, wherein the first cross beam and the second cross beam are arranged at intervals, the first longitudinal beam is arranged between the first cross beam and the second cross beam, and the first longitudinal beam is slidably connected to the first cross beam and the second cross beam, respectively, and the first shooting module 32 and the second shooting module 33 are connected to the first longitudinal beam, respectively. The first cross beam and the second cross beam may be connected to the guide rail 13 of the overhead rail frame, respectively, and the first longitudinal beam may be moved in the horizontal direction relative to the first cross beam and the second cross beam, so as to adjust the position of the first shooting module 32 and the second shooting module 33 in the horizontal direction with respect to the battery pack, thereby improving the accuracy of the appearance detection of the battery pack.

[0050] In some optional embodiments of the present application, the connecting beam 31 may also be provided with a longitudinal guide rail 13, and the shape detection assembly 30 may further include a connecting member, which is slidably connected to the longitudinal guide rail 13 in the vertical direction, and the first camera module 32 and the second camera module 33 are respectively connected to the connecting member. Thus, the sliding of the connecting member in the vertical direction may drive the first camera module 32 and the second camera module 33 to slide in the vertical direction, so as to adjust the position of the first camera module 32 and the second camera module 33 in the vertical direction with respect to the battery pack, thereby improving the accuracy of the shape detection of the battery pack.

[0051] Optionally, in the embodiment of the present application, the data detection module further includes a weight detection component 40, which is disposed in the overhead rail frame; the clamping structure 11 clamps the battery pack and moves it to the weight detection component 40, so that the weight detection component 40 performs weight detection on the battery pack. In this way, the battery pack is clamped and transported to the weight detection component 40 by the clamping mechanism, and then the clamping of the battery pack by the sticking mechanism is released, so that the battery pack is located on the weight detection component 40, and the weight of the battery pack is detected by the weight detection component 40 to obtain the weight data of the battery pack.

[0052] In some optional embodiments of the present application, the weight detection assembly 40 includes a bracket 41, a fixing member 42 and a weighing device 43; the weighing device 43 is movably connected to the bracket 41, the fixing member 42 is connected to the bracket 41, and the fixing member 42 is movably connected to the weighing device 43 to fix the weighing device 43. In this way, the bracket 41 provides a relatively stable and reliable support for the weighing device 43. When the battery pack is placed on the weighing device 43, the fixing member 42 can be connected to the weighing device 43, for example, the fixing member 42 can be clamped on the edge of the weighing device 43. The fixing member 42 makes the weighing device 43 stably connected to the bracket 41, so as to avoid the weighing device 43 from easily shaking left and right, etc., which affects the accuracy of the weight detection of the battery pack. For example, in the embodiment of the present application, the weighing device 43 can be a floor scale, an electronic scale, etc., and the weighing device 43 can be a frame structure, which has a good bearing effect on the battery pack while reducing the material consumption. The embodiment of the present application does not limit the specific type and structure of the weighing device 43.

[0053] Optionally, in the embodiment of the present application, the battery pack detection device further includes a third camera module 44, the third camera module 44 is slidably connected to the weight detection assembly 40, the battery pack includes a bottom guard plate, and the third camera module 44 is used to take a photo and record the bottom guard plate. In this way, while the weight of the battery pack is being detected, the bottom guard plate of the battery pack can also be photographed and recorded by the third camera module 44, thereby realizing the recording of the bottom guard plate of the battery pack.

[0054] In the embodiment of the present application, optionally, the battery pack detection device further includes a lifting structure 50 and a tooling vehicle 21, the lifting structure 50 is arranged in the overhead rail frame, and the tooling vehicle 21 is used to carry the battery pack; the guide vehicle 20 pulls the tooling vehicle 21 to move to a preset position in the overhead rail frame, the lifting structure 50 moves the tooling vehicle 21 to a preset height, and the clamping structure 11 clamps the battery pack for movement. In this way, the battery pack is carried more stably and reliably by the tooling vehicle 21, so that the battery pack has better stability, and the battery pack is also prevented from easily causing friction and other effects on its electrical performance. In addition, the tooling vehicle 21 is raised and lowered by the lifting structure 50, thereby achieving the lifting and lowering of the battery pack, without the need for the lifting structure 50 to directly contact the battery pack. For example, a shooting and positioning structure may be provided on the lifting structure 50, so that a more accurate position of the tooling vehicle 21 can be obtained by shooting and positioning structure, thereby improving the displacement accuracy of the battery pack.

[0055] Optionally, in the embodiment of the present application, the battery pack detection device further includes a shooting frame 51, and the shooting frame 51 is connected to the jacking structure 50; a fourth shooting module 52 is provided around the shooting frame 51, and the fourth shooting module 52 is used to shoot and record the side of the battery pack. In this way, while the tooling vehicle 21 carrying the battery pack is lifted by the jacking structure 50, the shape and size of the side of the battery pack can also be shot and recorded by the fourth shooting module 52 on the shooting frame 51. For example, the battery pack is usually a hexahedral structure, and the side of the battery pack refers to the four side structures of the battery pack.

[0056] For example, in an embodiment of the present application, the fourth shooting module 52 can be a camera, the number of the fourth shooting modules 52 can be 4, which are respectively arranged around the shooting frame 51, the number of the fourth shooting modules 52 can be 8, and 2 fourth shooting modules 52 are respectively arranged on each side of the shooting frame 51, and so on. The embodiment of the present application may not limit the specific number and setting method of the fourth shooting module 52.

[0057] In some optional embodiments of the present application, the battery pack detection device further includes a code scanning module, the code scanning module is connected to the jacking structure 50, the battery pack is provided with a label, and the code scanning module is used to scan and record the label. In this way, after the tooling vehicle 21 carrying the battery pack is lifted by the jacking structure 50, the label of the battery pack can be automatically scanned and detected by the code scanning module to obtain the label information of the battery pack. By way of example, the label can be a barcode, a QR code, etc., and the specific type of the label may not be limited in the embodiments of the present application.

[0058] Optionally, in an embodiment of the present application, the battery pack detection device further includes a fifth shooting module 15, the fifth shooting module 15 is connected to the overhead rail module 10, the battery pack includes an upper cover, and the fifth shooting module 15 is used to shoot and record the upper cover. In this way, the fifth shooting module can be used to obtain information such as the shape and size of the upper cover of the battery pack and keep a record. Specifically, the fifth shooting module 15 can be set at the top of the overhead rail frame so that the fifth shooting module 15 has a better shooting effect on the upper cover of the battery pack.

[0059] In an embodiment of the present application, optionally, the battery pack detection device further includes a controller 60, and the controller 60 is electrically connected to the overhead rail module 10, the data detection module, and the guide vehicle 20, respectively. In this way, by setting logical operations in the controller 60, the controller 60 controls the movement operation of the overhead rail module 10, the detection operation of the data detection module, and the traction operation of the guide vehicle 20, etc., with higher control accuracy. By way of example, the controller 60 can be a control cabinet, a control panel, etc., and the specific type of the controller 60 may not be limited in the embodiment of the present application. The controller 60 may be connected to the overhead rail module 10, or may be connected to the jacking structure 50, etc., and the specific setting position of the controller may not be limited in the embodiment of the present application.

[0060] For example, in the embodiment of the present application, the complete operation process of the battery pack detection device can be: the guide vehicle 20 first pulls the tooling vehicle 21 carrying the battery pack to move, and then the lifting structure 50 accurately positions and lifts the tooling vehicle 21 through the positioning structure, and then the shooting frame 51 on the lifting structure 50 takes pictures of the four sides of the battery pack through the fourth shooting module 52. Furthermore, the clamping mechanism of the overhead rail module 10 can position the battery pack through a camera, etc. After the clamping mechanism adjusts and corrects the clamping claws according to the positioning data, the clamping claws of the clamping mechanism clamp and grab the battery pack, and shift the battery pack to a position relative to the third shooting module 44, and take pictures of the bottom guard plate of the battery pack for record.

[0061] Next, the overhead rail frame moves the battery pack to the weight detection assembly 40 through the guide rail 13. After the clamping mechanism places the battery pack on the platform of the weighing device 43, the clamping mechanism moves to avoid the battery pack, and then the fifth camera module 15 on the weight detection assembly 40 takes a photo of the upper cover of the battery pack for record. Specifically, after the battery pack is placed on the platform of the weighing device 43, the fixing member 42 is connected to the edge of the frame of the weighing device 43 to fix and guide the weighing device 43, so that the weighing device 43 is relatively stable. Then, the weighing device 43 automatically weighs to obtain the weight data of the battery pack.

[0062] Then, the shape detection component 30 moves the first shooting module 32 and the second shooting module 33 by moving the connecting beam 31, so that the first shooting module 32 performs size shooting detection on the lifting holes of the battery pack, and the second shooting module performs 3D contour scanning on the battery pack, thereby realizing shape shooting detection of the battery pack.

[0063] The weight detection of the battery pack by the weight detection component 40 can be performed simultaneously with the step of detecting the size and shape of the battery pack by the shape detection component 30. After the weight detection step is completed, the third camera module 44 can slide relative to the weight detection component 40 so that the third camera module 44 can take a picture of the bottom guard plate of the battery pack.

[0064] Finally, after the weight detection assembly 40 and the shape detection assembly 30 are completed, the clamping mechanism can clamp and grab the battery pack and move it toward the jacking structure 50, and then place the battery pack on the load table of the tooling vehicle 21 on the jacking structure 50. After the battery pack is placed on the tooling vehicle 21, the controller 60 controls the jacking structure 50 to descend, and controls the guide vehicle 20 to pull the tooling vehicle 21 away with the battery pack, completing the inspection of the battery pack and taking the battery pack offline.

[0065] In summary, the battery pack detection device described in the embodiment of the present application can at least include the following advantages:

[0066] In an embodiment of the present application, the battery pack detection device includes: a ceiling rail module, a data detection module and a guide vehicle; the ceiling rail module includes a ceiling rail frame and a clamping structure, and the clamping structure is movably connected to the ceiling rail frame; the data detection module is arranged in the ceiling rail frame, and at least part of the data detection module is connected to the ceiling rail frame; the guide vehicle is used to tow the battery pack to move; the guide vehicle tows the battery pack to a preset position in the ceiling rail frame, and the clamping structure clamps the battery pack and moves it to the detection area of ​​the data detection module, so that the data detection module detects the parameters of the battery pack, wherein the parameters include at least one of size, shape and weight. In this way, the battery pack is towed and moved by the guide vehicle so that the battery pack is in the preset position in the overhead rail frame, and the battery pack is clamped and moved by the clamping mechanism, and the height and horizontal positions of the battery pack can be adjusted, so as to move the battery pack to the detection area of ​​the data detection module, so that the data detection module can automatically detect various data of the battery pack, such as size, shape, and weight, etc., which reduces the dependence on manual labor, avoids manual errors such as misjudgment, improves the accuracy of data measurement, and improves work efficiency. There is no need to manually measure the size of the battery pack with a caliper, nor is there any need to manually judge the shape of the battery pack, nor is there any need to manually operate the overhead crane and other structures to detect the weight of the battery pack, which saves time and effort and improves production efficiency.

[0067] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0068] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A battery pack detection device, characterized in that: The battery pack detection device includes: a ceiling rail module, a data detection module and a guide vehicle; The ceiling rail module includes a ceiling rail frame and a clamping structure, and the clamping structure is movably connected to the ceiling rail frame; The data detection module is disposed in the overhead rail frame, and at least a portion of the data detection module is connected to the overhead rail frame; The guide vehicle is used to tow the battery pack for movement; The guide vehicle pulls the battery pack to a preset position in the overhead rail frame, and the clamping structure clamps the battery pack and moves it to a detection area of ​​the data detection module, so that the data detection module detects parameters of the battery pack, wherein the parameters include at least one of size, shape and weight.

2. The battery pack detection device according to claim 1, characterized in that: The data detection module includes an appearance detection component, and the ceiling rail frame includes a support and a guide rail connected to the support; The shape detection component is movably connected to the guide rail, the clamping structure clamps the battery pack and moves it to the detection area of ​​the shape detection component, and the shape detection component detects at least one of the shape and size of the battery pack.

3. The battery pack detection device according to claim 2, characterized in that: The shape detection assembly includes a connecting beam, a first shooting module and a second shooting module, the connecting beam is slidably connected to the guide rail, and the first shooting module and the second shooting module are respectively connected to the connecting beam; The clamping structure clamps the battery pack and moves it to the shooting areas of the first shooting module and the second shooting module. The first shooting module shoots and detects the size of the battery pack, and the second shooting module shoots and detects the shape of the battery pack.

4. The battery pack detection device according to claim 1, characterized in that: The data detection module further includes a weight detection component, and the weight detection component is arranged in the overhead rail frame; The clamping structure clamps the battery pack and moves it to a detection area of ​​the weight detection component, so that the weight detection component performs weight detection on the battery pack.

5. The battery pack detection device according to claim 4, characterized in that: The weight detection assembly includes a bracket, a fixing part and a weighing device; The weighing device is movably connected to the bracket, the fixing member is connected to the bracket, and the fixing member is movably connected to the weighing device to fix the weighing device.

6. The battery pack detection device according to claim 4, characterized in that: The battery pack detection device also includes a third shooting module, which is slidably connected to the weight detection component. The battery pack includes a bottom guard plate, and the third shooting module is used to shoot and record the bottom guard plate.

7. The battery pack detection device according to claim 1, characterized in that: The battery pack detection device further includes a lifting structure and a tooling vehicle, wherein the lifting structure is arranged in the overhead rail frame, and the tooling vehicle is used to carry the battery pack; The guide vehicle pulls the tooling vehicle to move to a preset position in the overhead rail frame, the lifting structure moves the tooling vehicle to a preset height, and the clamping structure clamps the battery pack to move.

8. The battery pack detection device according to claim 7, characterized in that: The battery pack detection device further includes a shooting frame, and the shooting frame is connected to the jacking structure; A fourth shooting module is provided around the shooting frame, and the fourth shooting module is used to shoot and record the side surface of the battery pack.

9. The battery pack detection device according to claim 1, characterized in that: The battery pack detection device also includes a fifth shooting module, which is connected to the ceiling rail module. The battery pack includes an upper cover, and the fifth shooting module is used to shoot and record the upper cover.

10. The battery pack detection device according to claim 1, characterized in that: The battery pack detection device also includes a controller, which is electrically connected to the overhead rail module, the data detection module and the guide vehicle respectively.

Citation Information

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