Lightweight battery module tray

By adopting flame retardant frames and heat sinks in the battery module pallet, the problem of insufficient safety and heat dissipation performance of the existing pallet is solved, and higher safety and heat dissipation effect is achieved, reducing weight and improving electric vehicles performance and service life.

CN222282158UActive Publication Date: 2024-12-31苏州莱博瑞汽车部件有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420921868.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2024-12-31
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

Existing battery module trays are prone to safety accidents when used, and their structure and heat dissipation performance are insufficient, which affects the performance and service life of electric vehicles.

Method used

A lightweight battery module tray is designed, using a flame retardant frame, fixed bottom groove, heat sink and installation slot structure. The safety and heat dissipation effect are improved through the extrusion bonding and the design of the heat sink, and the weight is reduced.

Benefits of technology

It improves the safety and heat dissipation effect of the battery module, reduces the overall weight, ensures the stability and performance of the battery module, simplifies the structural design, and makes use more convenient.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222282158U_ABST
    Figure CN222282158U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of battery pack trays, in particular to a lightweight battery module tray which comprises a tray body, a battery groove is formed in the top of the tray body, a battery body is placed on the inner side of the battery groove, and a flame-retardant frame is connected to the inner side of the top end of the tray body in a clamped mode. Mounting supporting legs are symmetrically arranged on the outer side edge of the surface of the tray body, fixed bottom grooves are symmetrically formed in the bottom of the tray body, a plurality of first cooling fins are arranged on the inner sides of the fixed bottom grooves, and the bottom end of the flame-retardant frame can be clamped into the inner side of a battery jar through the arranged flame-retardant frame; the flame-retardant frame is arranged on the inner side of the battery jar and is in a mutual extrusion state with the battery body, so that the battery body can be stably positioned on the inner side of the battery jar for use, and meanwhile, the flame-retardant frame has certain flame retardance, so that the overall use safety can be improved, and the operation is convenient.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of battery pack trays, in particular to a lightweight battery module tray. Background Art

[0002] Solid-state lithium battery technology uses glass compounds made of lithium and sodium as conductive materials to replace the electrolyte of previous lithium batteries, greatly improving the energy density of lithium batteries. The battery pack is an energy storage component equipped with battery modules on electric vehicles and is the core component of electric vehicles. The battery tray is the main frame structure of the battery pack and bears the weight of the battery module. Its structure and heat dissipation performance have an important impact on the performance and service life of the battery pack, and are directly related to the performance and safety of electric vehicles.

[0003] When the existing battery module tray is in use, the battery module is placed inside the tray, and the battery module and the tray are filled with fillers, so that the battery module can be stably used inside the tray, but safety accidents are prone to occur. For this reason, we propose a lightweight battery module tray. Utility Model Content

[0004] In view of the above problems, the utility model provides a lightweight battery module tray, which can solve the problems existing in the above background technology.

[0005] The technical solution of the utility model is:

[0006] A lightweight battery module pallet comprises a pallet body, a battery slot is provided on the top of the pallet body, a battery body is placed inside the battery slot, a flame retardant frame is clamped on the inner side of the top of the pallet body, and mounting feet are symmetrically provided on the outer edge of the surface of the pallet body.

[0007] In a further technical solution, a fixed bottom groove is symmetrically opened at the bottom of the tray body, and a plurality of first heat sinks are arranged inside the fixed bottom groove.

[0008] In a further technical solution, fixed top grooves are provided at the top ends of both ends of the tray body, a second heat sink is provided inside the fixed top grooves, and fixed through grooves are provided on the surfaces of both ends of the tray body.

[0009] In a further technical solution, both ends of the front and rear surfaces of the tray body are provided with fixed installation slots, the inner side of the fixed installation slots is movably connected with a movable installation block, and the surface of the movable installation block is fixedly connected with a third heat sink.

[0010] In a further technical solution, the outer side of the bottom end surface of the flame retardant frame is pressed and fitted with the inner side surface of the battery container and the outer side surface of the battery body.

[0011] In a further technical solution, a reinforcing support block is fixedly connected between the bottom edge of the mounting foot and the outer surface of the tray body.

[0012] In a further technical solution, the cross-sectional shape of the fixed installation slot is T-shaped, and the outer side of the end surface of the movable installation block is in contact with the inner side of the fixed installation slot.

[0013] The beneficial effects of the utility model are:

[0014] 1. The flame retardant frame is provided so that the bottom end of the flame retardant frame can be inserted into the inner side of the battery slot and is in a mutually squeezed state with the battery body, so that the battery body can be stably located inside the battery slot for use. At the same time, the flame retardant frame has a certain flame retardancy, which can improve the overall safety of use and facilitate operation;

[0015] 2. The fixed bottom groove, the first heat sink, the fixed top groove, the second heat sink and the fixed through groove can reduce the overall weight and improve the overall heat dissipation effect, so that the overall structure can be used stably, the overall structure is simple and easy to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall structure of a lightweight battery module tray according to an embodiment of the utility model;

[0017] Figure 2 This is a schematic diagram of a fixed installation slot structure of a lightweight battery module tray according to an embodiment of the utility model;

[0018] Figure 3 This is a schematic diagram of a flame retardant frame structure of a lightweight battery module tray according to an embodiment of the utility model;

[0019] Figure 4 It is a schematic diagram of a fixed bottom groove structure of a lightweight battery module tray according to an embodiment of the utility model.

[0020] Description of reference numerals:

[0021] 1. Tray body; 2. Battery slot; 3. Battery body; 4. Flame retardant frame; 6. Mounting feet; 7. Strengthening support block; 8. Fixed bottom slot; 9. First heat sink; 10. Fixed top slot; 11. Second heat sink; 12. Fixed through slot; 13. Fixed mounting slot; 14. Movable mounting block; 15. Third heat sink. DETAILED DESCRIPTION

[0022] The embodiments of the present utility model will be further described below in conjunction with the accompanying drawings.

[0023] Example:

[0024] like Figure 1-Figure 4 As shown, a lightweight battery module pallet includes a pallet body 1, a battery slot 2 is opened on the top of the pallet body 1, a battery body 3 is placed inside the battery slot 2, a flame retardant frame 4 is clamped on the inner side of the top of the pallet body 1, and mounting feet 6 are symmetrically provided on the outer edge of the surface of the pallet body 1.

[0025] The working principle of the above technical solution is as follows:

[0026] During use, the battery body 3 is placed on the inner side of the battery slot 2, and then the bottom of the flame retardant frame 4 is inserted between the inner side of the battery slot 2 and the battery body 3, restricting the battery body 3 to the inner side of the battery slot 2. This can improve the stability of the battery body 3, and the flame retardant frame 4 can improve the safety of use.

[0027] In another embodiment, if Figure 4 As shown, a fixed bottom groove 8 is symmetrically provided at the bottom of the tray body 1 , and a plurality of first heat sinks 9 are provided inside the fixed bottom groove 8 .

[0028] The bottom groove 8 is convenient for fixing and can reduce the weight of the entire tray body 1. At the same time, the first heat sink 9 can absorb the heat generated by the entire body during use and dissipate it to the outside.

[0029] In another embodiment, if Figure 2 As shown, the top ends of the tray body 1 are both provided with fixed top grooves 10 , the inner side of the fixed top grooves 10 is provided with second heat sinks 11 , and the surfaces of both ends of the tray body 1 are both provided with fixed through grooves 12 .

[0030] The fixing top groove 10 and the fixing through groove 12 can reduce the overall weight, and the second heat sink 11 can quickly absorb the heat and dissipate it to the outside, thereby dissipating the heat.

[0031] In another embodiment, if Figure 2 As shown, both ends of the front and rear surfaces of the tray body 1 are provided with fixed installation slots 13 , the inner side of the fixed installation slots 13 is movably connected with a movable installation block 14 , and the surface of the movable installation block 14 is fixedly connected with a third heat sink 15 .

[0032] The end of the movable mounting block 14 can be inserted into the inner side of the fixed mounting slot 13 to install and fix the third heat sink 15, so that the third heat sink 15 can stably absorb the heat generated during the use of the whole and dissipate it to the outside.

[0033] In another embodiment, if Figure 3 As shown, the outer side of the bottom end surface of the flame retardant frame 4 is pressed and fitted with the inner side surface of the battery container 2 and the outer side surface of the battery body 3 .

[0034] When the bottom of the flame retardant frame 4 is inserted into the inner side of the battery slot 2 and pressed and fitted between the battery body 3 , the battery body 3 can be stably restricted inside the battery slot 2 for use, which is easy to operate.

[0035] In another embodiment, if Figure 1 As shown, a reinforcing support block 7 is fixedly connected between the bottom edge of the mounting foot 6 and the outer side of the surface of the tray body 1 .

[0036] Strengthening the support block 7 can improve the connection strength between the tray body 1 and the mounting legs 6, so that the whole can be stably connected and fixed to the electric vehicle.

[0037] In another embodiment, if Figure 2 As shown, the cross-sectional shape of the fixed installation slot 13 is T-shaped, and the outer side of the end surface of the movable installation block 14 is in contact with the inner side of the fixed installation slot 13 .

[0038] The movable installation block 14 can be stably stuck on the inner side of the fixed installation slot 13 to achieve connection and fixation.

[0039] The working principle of the utility model is as follows: during use, the battery body 3 is placed on the inner side of the battery slot 2, and then the bottom end of the flame retardant frame 4 is inserted into the inner side of the battery slot 2, and squeezed and fitted with the battery body 3, so that the battery body 3 can be stably located on the inner side of the battery slot 2 for use, and then the end of the movable mounting block 14 is inserted into the inner side of the fixed mounting slot 13, and the movable mounting block 14 and the third heat sink 15 are installed and fixed, and finally the mounting feet 6 are connected and fixed to the electric vehicle by bolts. When in use, the fixed bottom slot 8, the fixed top slot 10 and the fixed through slot 12 can reduce the overall weight, and at the same time the first heat sink 9, the second heat sink 11 and the third heat sink 15 can stably absorb the heat generated during use and dissipate it to the outside for heat dissipation treatment. The overall structure is simple and easy to use.

[0040] The above embodiments only express the specific implementation methods of the utility model, and the description is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model.

Claims

1. A lightweight battery module tray, comprising a tray body (1), characterized in that: A battery slot (2) is provided at the top of the tray body (1), a battery body (3) is placed inside the battery slot (2), a flame retardant frame (4) is clamped on the inner side of the top of the tray body (1), and mounting feet (6) are symmetrically provided on the outer edge of the surface of the tray body (1).

2. A lightweight battery module tray according to claim 1, characterized in that: A fixed bottom groove (8) is symmetrically provided at the bottom of the tray body (1), and a plurality of first heat sinks (9) are provided inside the fixed bottom groove (8).

3. A lightweight battery module tray according to claim 1, characterized in that: The top ends of both ends of the tray body (1) are provided with fixed top grooves (10), the inner side of the fixed top grooves (10) is provided with second heat sinks (11), and the surfaces of both ends of the tray body (1) are provided with fixed through grooves (12).

4. A lightweight battery module tray according to claim 1, characterized in that: Both ends of the front and rear surfaces of the tray body (1) are provided with fixed installation slots (13), the inner side of the fixed installation slot (13) is movably connected with a movable installation block (14), and the surface of the movable installation block (14) is fixedly connected with a third heat sink (15).

5. A lightweight battery module tray according to claim 1, characterized in that: The outer side of the bottom end surface of the flame retardant frame (4) is pressed and fitted with the inner side surface of the battery container (2) and the outer side surface of the battery body (3).

6. A lightweight battery module tray according to claim 1, characterized in that: A reinforcing support block (7) is fixedly connected between the bottom edge of the mounting foot (6) and the outer surface of the tray body (1).

7. A lightweight battery module tray according to claim 4, characterized in that: The cross-sectional shape of the fixed installation slot (13) is T-shaped, and the outer side of the end surface of the movable installation block (14) fits with the inner side of the fixed installation slot (13).