Obstacle-crossing photovoltaic cleaning robot

The photovoltaic cleaning robot with a two-wheel and telescopic spring mechanism addresses the issue of getting stuck by adapting to uneven panel surfaces and gaps, ensuring smooth traversal and improved cleaning efficiency.

CN222283180UActive Publication Date: 2024-12-31XINTAI XINPUWEI IND & TRADE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421011716.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2024-12-31
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

Photovoltaic cleaning robots are prone to getting stuck between and unable to cross uneven gaps between adjacent photovoltaic panels, leading to inefficiencies and potential damage.

Method used

A photovoltaic cleaning robot equipped with a two-wheel structure and telescopic spring mechanism that allows it to adapt to uneven panel surfaces and large gaps, featuring a walking mechanism with a connecting frame and telescopic spring to ensure smooth movement.

Benefits of technology

Enables the robot to traverse uneven and large gaps between photovoltaic panels without getting stuck, enhancing cleaning efficiency and reducing mechanical stress.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222283180U_ABST
    Figure CN222283180U_ABST
Patent Text Reader

Abstract

The utility model discloses an obstacle crossing photovoltaic cleaning robot which comprises a frame body, a cleaning mechanism and a walking mechanism, the cleaning mechanism and the walking mechanism are arranged on the frame body, the walking mechanism comprises a walking motor, a walking driving wheel, a synchronous belt, a walking wheel, a connecting frame and a telescopic spring which are arranged on the frame body, and the walking motor is arranged at one end of the frame body. The walking driving wheel is connected to an output shaft of the walking motor, central shafts of the walking driving wheel and the walking wheel are connected through a connecting frame, and the central shafts are connected with the connecting frame through bearing structures; one end of the telescopic spring is connected to the frame body and the other end is connected to the connecting frame. According to the device, the walking mechanisms on the front side and the rear side of the frame body adopt two-wheel structures and telescopic spring structures for connecting the walking mechanisms and the frame body, crossing can be achieved in the normal state, under the conditions that adjacent photovoltaic panels are uneven and gaps between the adjacent photovoltaic panels are large, and the defect that an existing structure is prone to being clamped in the above scenes is overcome.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of cleaning robot structures, and in particular to an obstacle-crossing photovoltaic cleaning robot. Background Art

[0002] Photovoltaic power generation, as a source of clean energy, is increasingly used in the energy field. Cleaning and maintenance of photovoltaic panel stations are important factors affecting power generation efficiency and lifespan. Traditional manual cleaning methods have disadvantages such as low efficiency, high cost, and great safety hazards, which are difficult to meet the needs of large-scale photovoltaic power stations. The application of photovoltaic cleaning robots can improve photovoltaic power generation efficiency, extend the service life of photovoltaic panels, and reduce maintenance costs. However, due to the gaps between adjacent photovoltaic panels, photovoltaic cleaning robots are easily stuck when moving between adjacent photovoltaic panels; in addition, the unevenness of adjacent photovoltaic panels will also make it impossible for photovoltaic cleaning robots to cross. Utility Model Content

[0003] In order to solve the above problems of the prior art, the utility model provides an obstacle-crossing photovoltaic cleaning robot, which can adapt to the cleaning of photovoltaic panels under different obstacles and has a strong obstacle-crossing ability. In order to achieve the above goals, the utility model provides the following technical solutions:

[0004] A photovoltaic obstacle-crossing cleaning robot comprises a frame, a cleaning mechanism and a walking mechanism arranged on the frame, wherein the walking mechanism comprises a walking motor, a walking drive wheel, a synchronous belt, a walking wheel, a connecting frame and a telescopic spring arranged on the frame, the walking motor is arranged at one end of the frame, the walking drive wheel is connected to the output shaft of the walking motor, the walking drive wheel and the walking wheel are connected by their respective central axes through a connecting frame, and the central axis is connected to the connecting frame through a bearing structure; one end of the telescopic spring is connected to the frame, and the other end is connected to the connecting frame; the height of the bottom end of the walking wheel is higher than the lowest end of the walking drive wheel, that is, one side of the walking wheel of the walking mechanism is tilted.

[0005] Preferably, the connecting frame includes side plates located on both sides of the walking wheel and the walking driving wheel and a top plate connecting the two side plates, and the telescopic spring is connected to the top plate of the connecting frame.

[0006] Preferably, the walking mechanism includes at least two sets, which are symmetrically arranged on the front and rear sides of the frame.

[0007] Preferably, a plurality of groups of walking mechanisms are arranged side by side on the frame, and the walking mechanisms located on the same side of the frame share the same central axis.

[0008] The frame is assembled from multiple pieces to accommodate the cleaning of photovoltaic panels of different widths, and adjacent frame pieces are connected via hinge structures.

[0009] Preferably, the cleaning mechanism is a sweeping mechanism, comprising a brush roller and a brush roller motor driving the brush roller to rotate. The brush roller is arranged along the length direction of the frame and connected to the output shaft of the brush roller motor, and the brush roller motor is arranged at one end of the frame.

[0010] A photovoltaic panel power supply is arranged on the frame to provide power for the brush roller motor and the travel motor.

[0011] The travel motor and the brush roller motor are arranged in a control box located at one end of the frame.

[0012] Preferably, bristles are arranged on the periphery of the brush roller to clean the photovoltaic panel.

[0013] As a typical embodiment, the lower end of the brush roller is 10-20 mm lower than the lower end of the walking wheel or the walking drive wheel, and the bristles are soft and will not affect walking, while achieving a cleaning effect on the photovoltaic panel.

[0014] Preferably, the brush roller is connected to a compressed air source, and an air vent is provided on the outer wall of the brush roller to blow and clean the photovoltaic panel.

[0015] As another embodiment, the brush roller is connected to a water source, and a water hole is provided on the outer wall of the brush roller to supply water to clean the photovoltaic panel.

[0016] Compared with the prior art, the beneficial effects of the utility model are:

[0017] The feature of the utility model is that the walking mechanism on the front and rear sides of the frame adopts a two-wheel structure and a telescopic spring structure connecting the walking mechanism and the frame. It can achieve crossing in normal state, when adjacent photovoltaic panels are uneven, and when the gap between adjacent photovoltaic panels is large, thus overcoming the disadvantage that the existing structure is easily stuck in the above scenarios. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0019] Figure 1 A schematic diagram of the overall structure of an obstacle-crossing photovoltaic cleaning robot provided by the utility model;

[0020] Figure 2 This is an enlarged view of some structures;

[0021] Figure 3 A schematic diagram of the working state of an obstacle-crossing photovoltaic cleaning robot provided by the utility model;

[0022] Figure 4 This is an enlarged view of the frame structure.

[0023] Among them, 1-frame, 2-cleaning mechanism, 3-travel mechanism;

[0024] 101- Photovoltaic panel power supply;

[0025] 201-control box, 202-brush roller;

[0026] 301-central axis, 302-travel driving wheel, 303-synchronous belt, 304-travel wheel, 305-connecting frame, 306-telescopic spring. DETAILED DESCRIPTION

[0027] It should be noted that the following detailed descriptions are exemplary and are intended to provide further description of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

[0028] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0029] An obstacle-crossing photovoltaic cleaning robot

[0030] like Figure 1 to Figure 3As shown, it includes a frame 1, a brush roller 202 arranged on the frame 1, a brush roller motor (arranged in a control box 201), a travel motor (arranged in a control box 201) arranged on the frame 1, a travel drive wheel 302, a synchronous belt 303, a passive travel wheel 304, a connecting frame 305, and a telescopic spring 306. The brush roller 202 is arranged along the length direction of the frame 1 and connected to the output shaft of the brush roller motor. The control box 201 in which the brush roller motor and the travel motor are arranged is arranged at one end of the frame 1. The brush roller 202 and the brush roller motor driving the brush roller motor to rotate constitute a cleaning mechanism 2. The walking drive wheel 302 is connected to the output shaft of the walking motor, and the central axes of the walking drive wheel 302 and the walking wheel 304 are connected to each other through a connecting frame 305, and the central axis is connected to the connecting frame 305 through a bearing structure, so as to fix the relative position between the walking drive wheel 302 and the walking wheel 304; one end of the telescopic spring 306 is connected to the frame body 1, and the other end is connected to the position above the walking wheel 304 on the connecting frame 305; so that the walking wheel 304 is tilted and higher than the walking drive wheel 302; as a typical embodiment, the walking drive wheel and the walking wheel adopt the same specification of wheel body; the walking motor, the walking drive wheel 302, the synchronous belt 303, the walking wheel 304, the connecting frame 305, and the telescopic spring 306 constitute the walking mechanism 3; the walking mechanism includes at least two sets, which are symmetrically arranged on the front and rear sides of the frame body 1, and the walking drive wheel 302 and the walking wheel 304 are synchronously rotated by the synchronous belt 303. Under the drive of the walking motor, the walking drive wheel 302 drives the walking wheel 304 to rotate through the synchronous belt 303 to realize the movement of the frame body 1.

[0031] The connecting frame comprises side plates located at both sides of the walking wheel and the walking driving wheel and a top plate connecting the two side plates, and the telescopic spring is connected to the top plate of the connecting frame.

[0032] There is one set of walking mechanisms located at the front and rear sides of the frame 1 , and at least two sets of walking mechanisms 3 are arranged side by side on the frame 1 , respectively located at the two ends of the frame 1 .

[0033] As a typical implementation, a plurality of groups of traveling mechanisms 3 are arranged side by side on the frame 1 , and the traveling mechanisms 3 located on the same side of the frame share the same central axis 301 .

[0034] like Figure 4 As shown, the frame 1 is assembled from multiple pieces to accommodate the cleaning of photovoltaic panels of different widths, and adjacent frame pieces are connected by hinge structures.

[0035] The frame 1 is provided with a photovoltaic panel power source 101 to provide power for the brush roller motor and the travel motor.

[0036] The utility model is characterized in that the walking mechanism 3 on the front and rear sides of the frame 1 adopts a two-wheel structure, and a telescopic spring structure connecting the walking mechanism and the frame, such as Figure 3As shown, in a normal state, driven by the front and rear walking drive wheels 302, the photovoltaic cleaning robot walks normally between adjacent photovoltaic panels, and the walking wheels do not touch the photovoltaic panels; when adjacent photovoltaic panels are uneven, especially when the front photovoltaic panel is higher, the walking wheels are upturned and can step over the front photovoltaic panel, thereby driving the rear walking drive wheels to continue to move forward, and the telescopic spring 306 is appropriately compressed to achieve a shock-absorbing effect, thereby ensuring the smooth movement of the photovoltaic cleaning robot; when the gap between adjacent photovoltaic panels is large, the walking wheels first cross the gap, and the friction with the front photovoltaic panel provides forward force for the rear walking drive wheels, and when the walking drive wheel 302 is stuck in the gap, the walking wheel 304 on the same side of the same connecting frame can pull the walking drive wheel 302 out, thereby achieving crossing in a large gap scenario.

[0037] It should be explained that the size of the gap between adjacent photovoltaic panels is due to errors during installation, so it will not be particularly large, and a conventional single-wheel structure may get stuck; the structure designed in this structure that connects the walking wheel and the walking drive wheel through a connecting frame can meet the needs of spanning the gaps between most photovoltaic panels.

[0038] Compared with the traditional single-wheel structure, it can move under various road conditions, avoiding the situation where the photovoltaic panels are uneven and the gaps are too large to cross and cause getting stuck.

[0039] As a further improvement to the structure, bristles are arranged on the periphery of the brush roller 202 to clean the photovoltaic panels.

[0040] As a typical embodiment, the lower end of the brush roller is 10-20 mm lower than the lower end of the walking wheel or the walking drive wheel, and the bristles are soft and will not affect walking, while achieving a cleaning effect on the photovoltaic panel.

[0041] The brush roller 202 is connected to a compressed air source, and an air vent is provided on the outer wall of the brush roller to blow and clean the photovoltaic panel.

[0042] As another embodiment, the brush roller 202 is connected to a water source, and a water hole is provided on the outer wall of the brush roller to supply water to clean the photovoltaic panel.

[0043] The connecting frame comprises side plates located at both sides of the walking wheel and the walking driving wheel and a top plate connecting the two side plates, and the telescopic spring is connected to the top plate of the connecting frame.

[0044] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An obstacle-crossing photovoltaic cleaning robot, characterized in that: The invention comprises a frame, a cleaning mechanism and a walking mechanism arranged on the frame, wherein the walking mechanism comprises a walking motor, a walking driving wheel, a synchronous belt, a walking wheel, a connecting frame and a telescopic spring arranged on the frame, the walking motor is arranged at one end of the frame, the walking driving wheel is connected to the output shaft of the walking motor, the central axes of the walking driving wheel and the walking wheel are connected by a connecting frame, and the central axis is connected to the connecting frame by a bearing structure; one end of the telescopic spring is connected to the frame, and the other end is connected to the connecting frame; the height of the bottom end of the walking wheel is higher than the lowest end of the walking driving wheel.

2. The photovoltaic cleaning robot according to claim 1, characterized in that: The connecting frame comprises side plates located at both sides of the walking wheel and the walking driving wheel and a top plate connecting the two side plates, and the telescopic spring is connected to the top plate of the connecting frame.

3. The photovoltaic cleaning robot according to claim 1, characterized in that: The walking mechanism comprises at least two sets, which are symmetrically arranged on the front and rear sides of the frame.

4. The photovoltaic cleaning robot according to claim 1, characterized in that: A plurality of groups of walking mechanisms are arranged side by side on the frame, and the walking mechanisms located on the same side of the frame share the same central axis.

5. The photovoltaic cleaning robot according to claim 4, characterized in that: The frame is assembled from multiple blocks, and adjacent frame blocks are connected via hinge structures.

6. The photovoltaic cleaning robot according to claim 1, characterized in that: The cleaning mechanism is a sweeping mechanism, comprising a brush roller and a brush roller motor driving the brush roller to rotate. The brush roller is arranged along the length direction of the frame and connected to the output shaft of the brush roller motor. Bristles are arranged on the periphery of the brush roller.

7. The photovoltaic cleaning robot according to claim 6, characterized in that: The lower end of the brush roller is 10-20 mm lower than the lower end of the travel driving wheel.

8. The photovoltaic cleaning robot according to claim 7, characterized in that: A photovoltaic panel power supply is arranged on the frame to provide power for the brush roller motor and the travel motor.

9. The photovoltaic cleaning robot according to claim 6, characterized in that: The brush roller is connected to a compressed air source, and an air vent is arranged on the outer wall of the brush roller.

10. The photovoltaic cleaning robot according to claim 6, characterized in that: The brush roller is connected to a water source, and a water hole is arranged on the outer wall of the brush roller.