Tamping device

The tamping device addresses manual labor issues by incorporating a scraper mechanism and servo motor system for automatic cleaning and leveling, enhancing road surface cleanliness and flatness.

CN222294615UInactive Publication Date: 2025-01-03赤峰市公路管护与运输保障中心
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Patent Information

Application Number
CN202421652208.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-01-03
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Existing tamping devices struggle with manual labor-intensive tasks such as scraping off sticky soil and manual leveling due to issues like mud attachment and potholes, which affect the cleanliness and flatness of road surfaces.

Method used

A tamping device with a scraper mechanism using a sliding connecting slide rod and compression spring to clean the roller surface, combined with a servo motor and bevel gear system for automatic leveling, ensuring cleanliness and flatness.

Benefits of technology

The device effectively scrapes off soil from the roller surface and automatically levels the ground, reducing labor intensity and improving compaction efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a ramming device, which relates to the technical field of road and bridge engineering construction, and comprises a main engine base, the front end and the rear end of the main engine base are provided with support frames, and the two support frames are symmetrically distributed; a supporting roller is rotationally mounted at the end part of the supporting frame; a fixing frame is arranged at the position, close to the bottom of the front end, of the main machine base, a connecting sliding rod is matched with a fixing plate in a sliding and inserting mode, a supporting plate can push a scraping plate to make close contact with the surface of a tamping roller through the elastic effect of a rotating compression spring arranged on a limiting sliding rod in a sleeving mode, sandy soil attached to the tamping roller can be thoroughly scraped away, and cleanliness of the surface of the tamping roller is effectively guaranteed; the problems that when an existing ramming device encounters clayed soil, a large amount of soil is attached to a ramming roller and usually scraped manually, operation is strenuous, the scraping effect is poor, in addition, due to the fact that many pits and protrusions exist on the surface of a road, leveling needs to be assisted manually, the leveling process is troublesome, and the working efficiency is high are solved. And the labor intensity of workers is greatly increased.
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Description

Technical Field

[0001] The utility model relates to the technical field of road and bridge engineering construction, in particular to a tamping device. Background Art

[0002] The reason why the concrete roadbed needs to be compacted is to ensure the overall stability of the roadbed. If the foundation below the roadbed cannot withstand the settlement caused by traffic load, it will cause the road surface to collapse and crack, further affecting the normal use of the road. Therefore, for concrete roads, compaction of the roadbed is particularly important.

[0003] When the existing tamping device encounters sticky soil, a large amount of mud will be attached to the tamping roller, which is usually scraped off manually. The operation is laborious and the scraping effect is poor. In addition, there are many potholes and bumps on the road surface that require manual assistance to level. The leveling process is troublesome and greatly increases the labor intensity of workers. Utility Model Content

[0004] The disclosed embodiment relates to a tamping device, which can make the support plate push the scraper to come into close contact with the surface of the tamping roller by slidingly fitting the connecting slide rod and the fixed plate and utilizing the elastic action of the compression spring sleeved on the limiting slide rod, so as to thoroughly scrape off the sand and soil attached to the tamping roller and effectively ensure the cleanliness of its surface.

[0005] In the first aspect of the present disclosure, a tamping device is provided, which specifically includes: a main body seat, wherein support frames are provided at the front and rear ends of the main body seat, and the two support frames are symmetrically distributed; support rollers are rotatably installed at the ends of the support frames; a fixed frame is provided at the bottom position of the front end of the main body seat; a scraper is provided on the fixed frame; a guide frame is provided below the fixed frame; a mounting frame is provided on the front support frame; two leveling plates are provided below the guide frame, and the two leveling plates are symmetrically distributed.

[0006] In at least some embodiments, a tamping roller is rotatably mounted on the bottom of the main engine base, a driving mechanism is provided inside the main engine base, and a handrail is provided at the rear of the main engine base.

[0007] In at least some embodiments, two connecting rods are provided on the top of the fixed frame, and the two connecting rods are symmetrically distributed, and the connecting rods are connected to the main base, a fixed plate is provided on the top of the fixed frame, two limiting slide bars are provided at the front of the fixed plate, and the two limiting slide bars are symmetrically distributed, a fixed baffle is provided at the rear end of the limiting slide bar, and a compression spring is mounted on the limiting slide bar.

[0008] In at least some embodiments, the scraper is in contact with the tamping roller, and two connecting slide rods are provided at the front of the scraper, the two connecting slide rods are distributed in a symmetrical manner, and the connecting slide rods slide through the fixed plate, a support plate is provided between the front ends of the two connecting slide rods, the limiting slide rod slides through the support plate, and the compression spring is supported between the fixed baffle and the support plate.

[0009] In at least some embodiments, a guide rail is provided in the middle position of the guide frame, connecting frames are provided at the left and right ends of the guide frame, and the connecting frames are connected to the fixed frame, a guide round rod and an adjusting shaft rod are provided between the two connecting frames, and the guide round rod and the adjusting shaft rod are distributed in parallel up and down, two reciprocating threads are provided on the outer circumference of the adjusting shaft rod, and the two reciprocating threads are distributed in a symmetrical manner, and a driven bevel gear is provided on the adjusting shaft rod near the middle position.

[0010] In at least some embodiments, a protective cover is provided in the middle of the mounting frame, a servo motor is fixedly installed in the protective cover, a driving bevel gear is provided on the rotating shaft of the servo motor, and the driving bevel gear is located behind the protective cover, and the driving bevel gear is meshed with the driven bevel gear.

[0011] In at least some embodiments, an adjustment frame is provided on the top of the flat plate, a roller is rotatably installed on the top of the adjustment frame, and the roller is rotatably installed in the guide rail, a guide sleeve is provided on the adjustment frame, and the guide sleeve is slidably mounted on the guide round rod, a limit sleeve is provided on the adjustment frame, and two transmission cams are provided on the inner circumference of the limit sleeve, the limit sleeve is mounted on the adjustment shaft, and the transmission cam is meshed with the reciprocating thread.

[0012] The utility model provides a tamping device, which has the following beneficial effects:

[0013] In the utility model, by slidingly inserting the connecting slide rod and the fixed plate and utilizing the elastic effect of the compression spring sleeved on the limit slide rod, the support plate can push the scraper to come into close contact with the surface of the compacting roller, so as to thoroughly scrape off the sand and soil attached to the compacting roller and effectively ensure the cleanliness of its surface.

[0014] In addition, the servo motor provides power and utilizes the meshing transmission of the active bevel gear and the driven bevel gear to drive the adjusting shaft to rotate. The reciprocating thread and the transmission cam in the limit sleeve cooperate with each other, so that the two adjustment frames can drive the leveling plates to reciprocate left and right along the guide rails and guide round rods. The two leveling plates can be used to flatten the raised positions of the ground, and the excess soil can be added to the potholes, which can effectively improve the flatness of the ground and ensure the compaction effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the drawings of the embodiment will be briefly introduced below.

[0016] The drawings described below only relate to some embodiments of the present invention, but are not intended to limit the present invention.

[0017] In the attached picture:

[0018] Figure 1 The overall axial viewing angle structure schematic diagram of the present application is shown;

[0019] Figure 2 It shows a schematic diagram of the structure of part of the mainframe, support frame, support roller, fixing frame, guide frame, scraper, mounting frame and leveling plate of the present application;

[0020] Figure 3 A schematic diagram showing the structure of the fixed frame and the scraper in the present application in a disassembled state;

[0021] Figure 4 A schematic diagram showing the structure of the guide frame, the mounting frame and the leveling plate of the present application in a disassembled state;

[0022] Figure 5 This application shows Figure 4 Schematic diagram of the enlarged structure of part A in the middle.

[0023] List of reference numerals:

[0024] 1. Main machine base; 101. Tamping roller; 102. Driving mechanism; 103. Handrail frame;

[0025] 2. Support frame;

[0026] 3. Support roller;

[0027] 4. Fixed frame; 401. Connecting rod; 402. Fixed plate; 403. Limiting slide bar; 404. Fixed baffle; 405. Compression spring;

[0028] 5. scraper; 501. connecting slide bar; 502. support plate;

[0029] 6. Guide frame; 601. Guide rail; 602. Connecting frame; 603. Guide round rod; 604. Adjusting shaft rod; 605. Reciprocating thread; 606. Driven bevel gear;

[0030] 7. Mounting frame; 701. Protective cover; 702. Servo motor; 703. Active bevel gear;

[0031] 8. Leveling plate; 801. Adjusting frame; 802. Roller; 803. Guide sleeve; 804. Limit sleeve; 805. Transmission cam shaft. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution of the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings of the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the described embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0033] Example 1: Please refer to Figures 1 to 5 :

[0034] The utility model proposes a tamping device, comprising: a mainframe 1, support frames 2 are arranged at the front and rear ends of the mainframe 1, and the two support frames 2 are symmetrically distributed; support rollers 3 are rotatably installed at the ends of the support frames 2; a fixing frame 4 is arranged at the bottom of the front end of the mainframe 1; a scraper 5 is arranged on the fixing frame 4; a guide frame 6 is arranged below the fixing frame 4; a mounting frame 7 is arranged on the front support frame 2; two leveling plates 8 are arranged below the guide frame 6, and the two leveling plates 8 are symmetrically distributed;

[0035] A compacting roller 101 is rotatably mounted at the bottom of the main machine base 1 , a driving mechanism 102 is arranged inside the main machine base 1 , and an armrest frame 103 is arranged at the rear of the main machine base 1 .

[0036] In the present disclosure, Figure 3 As shown, two connecting rods 401 are provided on the top of the fixing frame 4, and the two connecting rods 401 are symmetrically distributed, and the connecting rods 401 are connected to the main frame 1, a fixing plate 402 is provided on the top of the fixing frame 4, and two limiting slide bars 403 are provided in front of the fixing plate 402, and the two limiting slide bars 403 are symmetrically distributed, a fixed baffle 404 is provided at the rear end of the limiting slide bar 403, and a compression spring 405 is sleeved on the limiting slide bar 403;

[0037] The scraper 5 is in contact with the compacting roller 101, and two connecting slide bars 501 are provided at the front of the scraper 5, the two connecting slide bars 501 are distributed in a symmetrical manner, and the connecting slide bars 501 slide through the fixed plate 402, a support plate 502 is provided between the front ends of the two connecting slide bars 501, a limiting slide bar 403 slides through the support plate 502, and a compression spring 405 is supported between the fixed baffle plate 404 and the support plate 502. In the utility model, the connecting slide bar 501 is slidably fitted with the fixed plate 402, and the elastic effect of the compression spring 405 sleeved on the limiting slide bar 403 is utilized, so that the support plate 502 can push the scraper 5 to be in close contact with the surface of the compacting roller 101, so that the sand and soil attached to the compacting roller 101 can be thoroughly scraped off.

[0038] Embodiment 2, based on embodiment 1, as Figure 4 and Figure 5As shown, a guide rail 601 is provided at the middle position of the guide frame 6, connecting frames 602 are provided at the left and right ends of the guide frame 6, and the connecting frames 602 are connected to the fixed frame 4, a guide round rod 603 and an adjusting shaft rod 604 are provided between the two connecting frames 602, and the guide round rod 603 and the adjusting shaft rod 604 are distributed in an upper and lower parallel manner, and two reciprocating threads 605 are provided on the outer circumference of the adjusting shaft rod 604, and the two reciprocating threads 605 are distributed in a symmetrical manner, and a driven bevel gear 606 is provided on the adjusting shaft rod 604 near the middle position;

[0039] A protective cover 701 is provided in the middle of the mounting frame 7, a servo motor 702 is fixedly installed in the protective cover 701, a driving bevel gear 703 is provided on the rotating shaft of the servo motor 702, and the driving bevel gear 703 is located behind the protective cover 701, and the driving bevel gear 703 is meshed and connected with the driven bevel gear 606;

[0040] An adjustment frame 801 is provided on the top of the leveling plate 8, a roller 802 is rotatably installed on the top of the adjustment frame 801, and the roller 802 is rotatably installed in the guide rail 601, a guide sleeve 803 is provided on the adjustment frame 801, and the guide sleeve 803 is slidably mounted on the guide round rod 603, a limit sleeve 804 is provided on the adjustment frame 801, and two transmission cams 805 are provided on the inner circumference of the limit sleeve 804, the limit sleeve 804 is mounted on the adjustment shaft rod 604, and the transmission cam 805 is meshed with the reciprocating thread 605 Connection, in the utility model, the servo motor 702 provides power, and the active bevel gear 703 and the driven bevel gear 606 are engaged and driven to drive the adjusting shaft 604 to rotate. The reciprocating thread 605 and the transmission cam 805 in the limit sleeve 804 cooperate with each other, so that the two adjustment frames 801 can drive the leveling plate 8 to reciprocate left and right along the guide rail 601 and the guide round rod 603. The raised positions on the ground can be flattened by the two leveling plates 8, and the excess soil can be added to the potholes.

[0041] The working principle of this embodiment: when in use, by sliding and inserting the connecting slide bar 501 with the fixed plate 402, and utilizing the elastic effect of the compression spring 405 on the limiting slide bar 403, the support plate 502 can push the scraper 5 to make close contact with the surface of the compacting roller 101, so that the sand and soil attached to the compacting roller 101 can be thoroughly scraped off; the servo motor 702 provides power, and the active bevel gear 703 and the driven bevel gear 606 are engaged and driven to drive the adjusting shaft 604 to rotate, and the reciprocating thread 605 and the transmission cam 805 in the limiting sleeve 804 cooperate with each other, so that the two adjusting frames 801 can drive the leveling plate 8 to reciprocate left and right along the guide rail 601 and the guide round rod 603, and the raised positions on the ground can be flattened by the two leveling plates 8, and the excess soil can be added to the potholes.

[0042] The above are only specific embodiments of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present disclosure, which should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.

Claims

1. A compacting device, characterized in that: include: A main machine base, wherein support frames are arranged at the front and rear ends of the main machine base, and the two support frames are symmetrically distributed; a support roller is rotatably installed at the end of the support frame; a fixing frame is arranged at the bottom position of the front end of the main machine base; a scraper is arranged on the fixing frame; a guide frame is arranged under the fixing frame; a mounting frame is arranged on the front support frame; two leveling plates are arranged under the guide frame, and the two leveling plates are symmetrically distributed.

2. A compacting device according to claim 1, characterized in that: A compacting roller is rotatably mounted at the bottom of the main engine seat, a driving mechanism is arranged inside the main engine seat, and an armrest is arranged at the rear of the main engine seat.

3. A compaction device according to claim 1, characterized in that: Two connecting rods are provided on the top of the fixing frame, and the two connecting rods are distributed in a symmetrical manner, and the connecting rods are connected to the main frame. A fixing plate is provided on the top of the fixing frame, and two limiting sliding rods are provided in front of the fixing plate, and the two limiting sliding rods are distributed in a symmetrical manner. A fixed baffle is provided at the rear end of the limiting sliding rod, and a compression spring is mounted on the limiting sliding rod.

4. A compaction device according to claim 1, characterized in that: The scraper is in contact with the tamping roller, and two connecting slide bars are provided at the front of the scraper, the two connecting slide bars are distributed in a symmetrical manner, and the connecting slide bars slide through the fixed plate, a support plate is provided between the front ends of the two connecting slide bars, the limiting slide bar slides through the support plate, and the compression spring is supported between the fixed baffle and the support plate.

5. A compaction device according to claim 1, characterized in that: A guide rail is provided in the middle position of the guide frame, connecting frames are provided at the left and right ends of the guide frame, and the connecting frames are connected to the fixed frame, a guide round rod and an adjusting shaft rod are provided between the two connecting frames, and the guide round rod and the adjusting shaft rod are distributed in parallel up and down, two reciprocating threads are provided on the outer circumference of the adjusting shaft rod, and the two reciprocating threads are distributed in a symmetrical manner, and a driven bevel gear is provided on the adjusting shaft rod near the middle position.

6. A compaction device according to claim 1, characterized in that: A protective cover is provided in the middle of the mounting frame, a servo motor is fixedly installed in the protective cover, a driving bevel gear is provided on the rotating shaft of the servo motor, and the driving bevel gear is located behind the protective cover, and the driving bevel gear is meshed and connected with the driven bevel gear.

7. A compaction device according to claim 1, characterized in that: An adjustment frame is provided on the top of the flat plate, a roller is rotatably installed on the top of the adjustment frame, and the roller is rotatably installed in the guide rail, a guide sleeve is provided on the adjustment frame, and the guide sleeve is slidably mounted on the guide round rod, a limit sleeve is provided on the adjustment frame, and two transmission cams are provided on the inner circumference of the limit sleeve, the limit sleeve is mounted on the adjustment shaft rod, and the transmission cam is meshed and connected with the reciprocating thread.

Citation Information

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