Stable heating and dissolving reaction machine
By combining the heating pipe and the stirring barrel in the heating dissolution reaction machine, and using stainless steel material and spiral stirring sheets, the temperature unevenness and inaccurate control problems in the traditional heating dissolution method are solved, and stable and uniform dissolution and mixing effects are achieved.
Patent Information
- Application Number
- CN202420233893.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-01-30
AI Technical Summary
Traditional heating and dissolution methods have problems such as uneven temperature, inaccurate heating control and unstable dissolution, making it difficult to achieve a uniform and rapid dissolution process.
A stable heating and dissolution reaction machine is designed, using a structure that combines heating pipes and stirring barrels. Through adjustable speed stirring barrels and precise rotation speed control, stainless steel materials and spiral stirring sheets are combined to ensure uniform heating and mixing of the reactants. .
It realizes stable heating conditions, ensures uniform dissolution and efficient mixing of reactants, improves the success rate and efficiency of reactions, and has good corrosion resistance and easy cleaning.
Smart Images
Figure CN222305823U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of heating and dissolving equipment, and in particular to a stable heating and dissolving reaction machine. Background Art
[0002] In many industrial and laboratory applications, solid or liquid substances need to be heated to promote their dissolution in liquids for mixing, reaction or other processing. This process usually requires stable heating conditions to ensure that the substances can be dissolved in the liquid evenly and quickly without frequent intervention and monitoring.
[0003] Conventional heating dissolution methods usually use a hot plate, heater or other heat source equipment for heating.
[0004] However, these traditional methods have some problems, including uneven temperature, imprecise heating control, and unstable dissolution of substances during heating. Utility Model Content
[0005] In view of this, it is necessary to provide a stable heating and dissolving reaction machine that can heat stably to solve the above problems.
[0006] The embodiment of the present application provides a stable heating and dissolving reaction machine, comprising:
[0007] Support frame;
[0008] A stirring barrel, arranged on the support frame, for containing and stirring the reactants;
[0009] The heating structure comprises a heating tube and a support, wherein the support is arranged on the support frame and is used to fix the heating tube, and the heating tube is arranged on the support and is used to heat the material in the mixing barrel.
[0010] In at least one embodiment of the present application, a heating interface is provided on the support for connecting to a power source to operate the heating tube.
[0011] In at least one embodiment of the present application, a transmission is provided on the mixing barrel for controlling the rotation speed of the mixing barrel.
[0012] In at least one embodiment of the present application, an observation hole is provided on the mixing barrel, and the observation hole is used to observe the interior of the mixing barrel.
[0013] In at least one embodiment of the present application, a roller is provided on the support frame to assist the mixing barrel in rotating, and a rolling platform is provided on the mixing barrel to assist the movement of the roller.
[0014] In at least one embodiment of the present application, an opening is provided on the mixing barrel, and the opening is used for feeding and discharging materials.
[0015] In at least one embodiment of the present application, a feed port and a discharge port are provided on the support frame, the feed port is used to guide the material to flow into the opening, and the discharge port is used to guide the material to flow out.
[0016] In at least one embodiment of the present application, the transmission is connected to the support frame via a U-shaped insert.
[0017] In at least one embodiment of the present application, the mixing barrel is made of stainless steel.
[0018] In at least one embodiment of the present application, a stirring blade is provided in the stirring barrel, and the stirring blade is spirally distributed in the stirring barrel to guide the material to flow in the stirring barrel.
[0019] The stable heating and dissolving reactor provided above is provided with a heating tube which can be connected to a power source to generate heat on the stirring barrel and extends into the stirring barrel for heating. The stirring barrel rotates so that the material inside can fully absorb the heat released by the heating tube, and an external power source can be connected to make the heating process more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A three-dimensional diagram of a stable heating and dissolving reaction machine;
[0021] Figure 2 for Figure 1 A cross-sectional view of the stable heating dissolution reactor.
[0022] Main component symbols
[0023] 100. Stable heating and dissolving reaction machine; 10. Support frame; 11. Roller; 12. Feed inlet; 13. Discharge outlet; 20. Stirring barrel; 21. Observation hole; 22. Rolling table; 23. Opening; 24. Stirring blade; 30. Transmission; 40. Heating structure; 41. Support seat; 411. Heating interface; 42. Heating tube. DETAILED DESCRIPTION
[0024] The embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments.
[0025] It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a central component at the same time. When a component is considered to be "located on" another component, it may be directly located on the other component or there may be a central component at the same time. The terms "top", "bottom", "upper", "lower", "left", "right", "front", "back", and similar expressions used herein are for illustrative purposes only.
[0026] The embodiment of the present application provides a stable heating and dissolving reaction machine, comprising:
[0027] Support frame;
[0028] A stirring barrel, arranged on the support frame, for containing and stirring the reactants;
[0029] The heating structure comprises a heating tube and a support, wherein the support is arranged on the support frame and is used to fix the heating tube, and the heating tube is arranged on the support and is used to heat the material in the mixing barrel.
[0030] The stable heating and dissolving reactor provided above is provided with a heating tube which can be connected to a power source to generate heat on the stirring barrel and extends into the stirring barrel for heating. The stirring barrel rotates so that the material inside can fully absorb the heat released by the heating tube, and an external power source can be connected to make the heating process more stable.
[0031] Some embodiments of the present application are described in detail below in conjunction with the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments can be combined with each other.
[0032] See also Figure 1-Figure 2 The embodiment of the present application provides a stable heating and dissolving reactor 100. The embodiment of the present application provides a stable heating and dissolving reactor 100, which mainly includes: a support frame 10, a stirring barrel 20, and a heating structure 40. The support frame 10 is used to support the entire stable heating and dissolving reactor 100. The stirring barrel 20 is arranged on the support frame 10 for containing and stirring the reactants. The heating structure 40 includes a heating tube 42 and a support seat 41. The support seat 41 is arranged on the support frame 10 for fixing the heating tube 42. The heating tube 42 is arranged on the support seat 41 for heating the substance in the stirring barrel 20.
[0033] Specifically, the support frame 10 is the basic structure of the entire reactor, and its function is to provide stable support to ensure the stability and safety of the reactor. It can bear the weight of the stirring barrel 20 and the heating structure 40 and keep them in the correct position. The stirring barrel 20 is a key component for holding and stirring the reactants. Its function is to evenly mix the reactants in the reaction to promote the chemical reaction, dissolution or mixing process. This is very important for a variety of applications in laboratories, industrial production and scientific research. The heating structure 40 includes a heating tube 42 and a support 41, which are used to provide a stable heat source to heat the material in the stirring barrel 20. The function of this feature is to ensure that the reactants react or dissolve at an appropriate temperature. It can provide highly accurate temperature control, which is essential for chemical synthesis, solvent dissolution and other heating processes.
[0034] In a specific example, a heating interface 411 is provided on the support 41 for connecting to a power source to enable the heating tube 42 to operate.
[0035] Specifically, the main function of this feature is to provide a power interface so that the heating tube 42 can work properly. The heating tube 42 is a key component for heating the substance in the mixing barrel 20. It needs electrical energy to generate heat. The existence of this feature ensures that the heating tube 42 can reliably obtain power supply, thereby providing a stable heating effect. This helps to ensure that the reaction or dissolution process can be carried out under the required temperature conditions, thereby improving the success rate and efficiency of the reaction.
[0036] Further, when using the stable heating dissolution reactor 100, the operator will connect the heating tube 42 to the heating interface 411 on the holder 41. Once the connection is completed, the operator can start the heating tube 42 by controlling the power supply. After the heating tube 42 starts working, it generates heat and transfers the heat to the substance in the stirring barrel 20, thereby realizing the heating process.
[0037] In a specific example, a transmission 30 is disposed on the mixing barrel 20 for controlling the rotation speed of the mixing barrel 20 .
[0038] Specifically, the main function of this feature is to provide precise control of the rotation speed of the mixing barrel 20. By adjusting the transmission 30, the operator can change the rotation speed of the mixing barrel 20 to meet the requirements of different reactions or mixing processes. The existence of this feature helps to optimize the reaction or mixing process, ensure that the reaction materials can be evenly mixed, and improve the efficiency and quality of the reaction. Accurate rotation speed control can also reduce possible problems such as uneven reactions or splashing.
[0039] Further, when using the stable heating dissolution reactor 100, the operator can change the rotation speed of the mixing barrel 20 by adjusting the settings on the transmission 30. The transmission 30 can control the output speed of the motor, thereby changing the rotation speed of the mixing barrel 20. This can be done without stopping the machine, so as to make real-time adjustments according to the needs of the reaction.
[0040] In a specific example, the mixing barrel 20 is provided with an observation hole 21 , and the observation hole 21 is used to observe the interior of the mixing barrel 20 .
[0041] Specifically, the main function of this feature is to provide real-time visual observation of the interior of the mixing barrel 20. Through the observation hole 21, the operator can directly observe the reaction material or the mixing process inside the mixing barrel 20 to ensure its state, uniformity and progress. The existence of this feature helps to improve the operator's control and supervision of the reaction process. The operator can monitor the key parameters such as the color, concentration, uniformity, etc. of the reaction material in real time through the observation hole 21, so as to make necessary adjustments in time to ensure that the reaction or mixing process achieves the desired effect.
[0042] Furthermore, when using the stable heating and dissolving reactor 100, the operator can directly check the observation hole 21 on the stirring barrel 20. Through the observation hole 21, the operator can observe the state of the substance inside the stirring barrel 20 with the naked eye. This observation can be achieved through transparent or light-transmitting materials or equipment to ensure that the operator can clearly see the situation inside the stirring barrel 20.
[0043] In a specific example, a roller 11 is disposed on the support frame 10 to assist the mixing barrel 20 in rotating. A rolling platform 22 is disposed on the mixing barrel 20 to assist the movement of the roller 11 .
[0044] Specifically, the rolling table 22 provides a platform that fits the surface of the roller 11. Since the mixing barrel 20 is placed at an angle, the roller 11 cannot directly contact the mixing barrel 20, so the rolling table 22 is required to assist the rotation.
[0045] Furthermore, when the mixer is started, the roller 11 contacts the rolling platform 22 at the bottom of the mixing barrel 20 , so that the mixing barrel 20 can rotate smoothly with the support of the roller 11 .
[0046] In a specific example, the support frame 10 is provided with a feed port 12 and a discharge port 13, wherein the feed port 12 is used for feeding materials, and the discharge port 13 is used for discharging materials.
[0047] Specifically, the opening 23 allows the reaction materials or raw materials to be easily injected into the mixing barrel 20. This is a key channel for adding new materials to start or maintain the reaction. The feed can be a liquid, powder or solid material, depending on the nature of the reaction. The opening 23 also allows the reacted or processed material to flow out of the mixing barrel 20 smoothly. This is crucial for separating, extracting or collecting products. By controlling the size of the opening 23, the speed of adding and discharging the material can be adjusted, thereby accurately controlling the progress of the reaction. This helps to ensure the efficiency and stability of the reaction.
[0048] Furthermore, the operator or the automated system injects the material to be processed into the mixing barrel 20 through the opening 23. The size and position of the opening 23 can be adjusted as needed to accommodate the input of different materials. When the reaction is completed or the product needs to be collected, the processed material can easily flow out of the mixing barrel 20 by opening the opening 23. Similarly, the size of the opening 23 can be adjusted as needed to control the discharge speed.
[0049] In a specific example, the support frame 10 is provided with a feed port 12 and a discharge port 13 , wherein the feed port 12 is used to guide the material to flow into the opening 23 , and the discharge port 13 is used to guide the material to flow out.
[0050] Specifically, the feed port 12 is a channel for guiding raw materials or reaction materials into the mixing barrel 20. It ensures that the materials can smoothly enter the mixing barrel 20 for mixing or reaction. Through the feed port 12, the operator or the automation system can accurately control the speed and position of adding raw materials to meet specific process requirements. The discharge port 13 is used to guide the processed material to flow out of the mixing barrel 20. This helps to remove the reaction product or the processed material from the reactor.
[0051] Furthermore, before the reaction or mixing begins, the operator guides the raw materials into the mixing barrel 20 by introducing the materials into the feed port 12. The feeding speed can be controlled by setting the size and position of the feed port 12. When the reaction is completed or the processed material needs to be removed from the mixing barrel 20, the mixing barrel 20 is tilted to guide the materials to the target position through the discharge port 13. The size and position of the discharge port 13 can be adjusted as needed to control the discharge speed.
[0052] In summary, the features of the feed port 12 and the discharge port 13 provide a key way for the reactor to accurately control and manage the flow of raw materials and products. By carefully designing and adjusting the position and size of these ports, the operator can ensure the stability and efficiency of the reaction process, as well as the high quality and separation effect of the product according to specific needs. These features have a wide range of uses in various industrial and laboratory applications.
[0053] In a specific example, the transmission 30 is connected to the support frame 10 via a U-shaped insert.
[0054] Specifically, the U-shaped insert acts as a structural element for connecting the transmission 30. The transmission 30 is generally used to control the rotation speed of the mixing barrel 20 to adjust the stirring intensity of the reaction process. By connecting the transmission 30 to the support frame 10, the U-shaped opening 23 of the U-shaped insert faces downward, and the transmission 30 has a structure that can be embedded in the U-shaped opening 23, and the opening 23 of the U-shaped socket is in a corresponding structural combination, and a corresponding socket is opened on the support frame 10. The two ends of the U-shaped insert can be inserted into the socket to complete the fixing of the transmission 30. By using the U-shaped insert, the position and direction of the transmission 30 can be precisely controlled. This helps to maintain the stability of the machine and prevent problems caused by vibration and imbalance during operation. This is crucial to ensure the stability and repeatability of the reaction process.
[0055] In summary, the U-shaped plug connection method provides a flexible and adjustable method for supporting, fixing and adjusting the position of the transmission 30, which plays an important role in stability, maintainability and adaptability, and is suitable for various heating and dissolving reactor applications requiring precise stirring control.
[0056] In one embodiment, the mixing barrel 20 is made of stainless steel.
[0057] Specifically, stainless steel is a material with excellent corrosion resistance. In a heating and dissolving reaction machine, it is often necessary to handle acids, alkalis or other corrosive substances. Since stainless steel has excellent corrosion resistance, the stirring barrel 20 is not easily corroded or rusted, and can maintain stable performance in long-term use. The surface of stainless steel is smooth and easy to clean, which makes it very suitable for use in fields such as food, pharmaceuticals and bioprocesses. The stainless steel material of the stirring barrel 20 helps to ensure that the reaction materials are not contaminated by the outside, and is easy to clean to meet hygiene and quality control requirements. Stainless steel can withstand high temperatures, which is essential for heating the reaction materials to the required temperature. It will not bend or deform, so it can be used for reactions at high temperatures, such as the processing of molten metals or high-temperature molten materials. Stainless steel has high strength and durability, so it can withstand the mechanical stress and pressure in the stirring reaction. This ensures that the stirring barrel 20 is not easily damaged or deformed during long-term use.
[0058] In summary, due to these advantages of stainless steel, this material is commonly used in various heating and dissolving reaction machines, including pharmaceutical, food processing, chemical and material science fields. It can be used for the treatment of molten metals and molten salts, as well as mixing and heating various reaction materials such as liquids, slurries or powders in food manufacturing.
[0059] In a specific example, a stirring blade 24 is disposed in the stirring barrel 20 . The stirring blade 24 is spirally distributed in the stirring barrel 20 to guide the material to flow in the stirring barrel 20 .
[0060] Specifically, the spiral distribution of the stirring blade 24 can effectively enhance the stirring effect. When the reaction material in the stirring barrel 20 is heated, the spiral motion of the stirring blade 24 mixes the material evenly, ensuring that the temperature distribution of the reaction material is uniform. This helps to improve the efficiency and stability of the reaction. The design of the stirring blade 24 can guide the reaction material to flow in the stirring barrel 20, prevent the material from accumulating or precipitating in the barrel, thereby reducing the local concentration difference of the reaction material, helping to ensure the consistency and quality of the reaction process. When the stable heating and dissolving reaction machine 100 is started, the stirring barrel 20 starts to rotate, and the stirring blade 24 also starts to rotate therewith. The spiral shape of the stirring blade 24 causes them to effectively push and guide the reaction material during rotation. This leads to uniform distribution and continuous stirring of the material in the barrel.
[0061] The above is only an implementation method of the present application. It should be pointed out that a person skilled in the art can make improvements without departing from the inventive concept of the present application, but these improvements are within the scope of protection of the present application.
Claims
1. A stable heating and dissolving reactor, characterized in that: include: Support frame; A stirring barrel, arranged on the support frame, for containing and stirring the reactants; The heating structure comprises a heating tube and a support, wherein the support is arranged on the support frame and is used to fix the heating tube, and the heating tube is arranged on the support and is used to heat the material in the mixing barrel.
2. The stable heating and dissolving reaction machine according to claim 1, characterized in that: The support is provided with a heating interface for connecting a power source to make the heating tube work.
3. The stable heating and dissolving reaction machine according to claim 1, characterized in that: The mixing barrel is provided with a transmission for controlling the rotation speed of the mixing barrel.
4. The stable heating and dissolving reaction machine according to claim 1, characterized in that: The mixing barrel is provided with an observation hole, and the observation hole is used to observe the interior of the mixing barrel.
5. The stable heating and dissolving reaction machine according to claim 1, characterized in that: The support frame is provided with a roller for assisting the mixing barrel to rotate, and the mixing barrel is provided with a rolling platform for assisting the movement of the roller.
6. The stable heating and dissolving reaction machine according to claim 1, characterized in that: The mixing barrel is provided with an opening, and the opening is used for feeding and discharging materials.
7. The stable heating and dissolving reaction machine according to claim 6, characterized in that: The support frame is provided with a feed port and a discharge port, the feed port is used to guide the material to flow into the opening, and the discharge port is used to guide the material to flow out.
8. The stable heating and dissolving reaction machine according to claim 3, characterized in that: The transmission is connected to the support frame via a U-shaped insert.
9. The stable heating and dissolving reaction machine according to claim 1, characterized in that: The mixing barrel is made of stainless steel.
10. The stable heating and dissolving reaction machine according to claim 1, characterized in that: The stirring barrel is provided with stirring blades, which are spirally distributed in the stirring barrel and are used to guide the material to flow in the stirring barrel.