Ceramic tile plate drying machine for ceramic tile production
By designing the circulation mechanism and waste heat recovery mechanism in the ceramic tile plate dryer, the problem of lack of waste heat recovery and air circulation in the prior art is solved, and the effect of stable heating supply and energy-saving and environmentally friendly is achieved.
Patent Information
- Application Number
- CN202420672376.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-03
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2034-04-03
AI Technical Summary
The existing ceramic tile board dryers lack waste heat recovery function, resulting in unstable water supply, increasing power consumption and environmental pollution, and unable to realize hot air circulation.
A tile plate dryer including a circulation mechanism and a waste heat recovery mechanism is designed to realize air circulation through an air pump and solenoid valve pipe, and waste heat recovery is carried out using heat exchange discharge and servo motor to achieve stable heating supply and energy saving and environmental protection.
It realizes stable heating supply using waste heat, avoids the problem of hot and cold in traditional heat exchange mechanisms, improves the stability of the device and the green and environmental protection effect, and reduces power consumption.
Smart Images

Figure CN222635058U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drying machines, in particular to a ceramic tile plate drying machine for ceramic tile production. Background Art
[0002] The dryer is also called a drying machine, an air drying machine, etc. When producing ceramic tiles, a dryer is needed to dry the shaped ceramic tiles so that the tiles are shaped into a specified style. The drying operation can increase the overall hardness of the ceramic tiles, which is one of the steps in the production of ceramic tiles.
[0003] When producing ceramic tiles, a ceramic tile plate dryer is needed to facilitate the drying of the tiles. Among them, the "ceramic wine bottle glazing dryer" disclosed by application number "CN202148260U" has solved the many disadvantages of placing the tiles upside down on a seat one by one, manually transporting them with plates or strips, slow speed, complicated procedures, time-consuming and labor-intensive.
[0004] However, there are still many defects in the actual use of dryers with similar structures. For example, it does not have the function of utilizing waste heat for stable heating. The water supply of traditional heat exchange mechanisms is prone to hot and cold water problems, which reduces the stable effect of waste heat recovery of the device. At the same time, it does not have the function of improving the energy-saving and environmental protection effect of the device. The hot air inside the device cannot be recycled, which increases the electricity expenditure of the heating wire for heating the cold air, and also reduces the green environmental protection effect of the device. Therefore, it is necessary to design a tile plate dryer for tile production. Utility Model Content
[0005] In view of the deficiencies in the prior art, the utility model provides a ceramic tile plate drying machine for ceramic tile production to solve the above problems.
[0006] To achieve the above objectives, the utility model is implemented through the following technical solutions: a ceramic tile plate drying machine for ceramic tile production, comprising a box body, a circulation mechanism and a waste heat recovery mechanism, a circulation mechanism is fixedly installed on the bottom of the box body, the circulation mechanism comprises an air pump, a first solenoid valve tube is fixedly installed on one side of the air pump, a waste heat recovery mechanism is fixedly installed on one side of the top of the box body, the waste heat recovery mechanism comprises an installation box, coiled heat exchange rows are equidistantly installed inside the installation box, a water inlet tank is fixedly installed on one end of the heat exchange row, a servo motor is fixedly installed on one side of the water inlet tank, a valve plate is fixedly installed on the output end of the servo motor, an air inlet box is fixedly installed on one side of the installation box through a pipe fitting, an encoder is fixedly installed on one side of the air inlet box, and a baffle is fixedly installed on the output end of the encoder.
[0007] Preferably, a servo motor is fixedly mounted on the top of the box body, a mounting frame is fixedly mounted on the output end of the servo motor, and a holding mesh plate is movably mounted on one side of the mounting frame via a slide rail.
[0008] Preferably, a second solenoid valve tube is fixedly installed on one side of the first solenoid valve tube, and a circulation tube connected to a side of the top of the box body is fixedly installed on one end of the second solenoid valve tube.
[0009] Preferably, a heating box is fixedly mounted on the other side of the air pump via a pipe, and surrounding electric heating wires are equidistantly mounted inside the heating box.
[0010] Preferably, a pipe is fixedly installed on one side of the air intake box, and the bottom end of the pipe is connected to the top of the box body.
[0011] Preferably, a box door is movably mounted on the front of the box body via hinges, a rubber ring is fixedly mounted on the back of the box door, and threaded seats are fixedly mounted on both sides of the bottom of the box body, and supporting foot rods are threadedly mounted inside the threaded seats.
[0012] Beneficial Effects
[0013] The utility model provides a ceramic tile plate drying machine for ceramic tile production. Compared with the prior art, it has the following beneficial effects:
[0014] 1. After the baffle is fixed in position by pressing the button on one side of the encoder, the residual hot air inside the box is transported to the inside of the installation box through the air intake box. The circulating air can drive the baffle to rotate, and then the encoder is powered on to detect the number of baffle rotations in real time, so as to obtain the real-time air flow. The servo motor is powered on by the wire to drive the valve plate to rotate. The rotating valve plate allows external water to enter the heat exchange row. The hot air inside the installation box can exchange temperature with the water source through the heat exchange row, realizing the function of using residual heat for stable heating, avoiding the problem of hot and cold water supply in traditional heat exchange mechanism, and improving the stability of the device.
[0015] 2. Suction is generated by energizing the air pump and sucking in outside air through the first solenoid valve tube, and transporting it to the inside of the heating box. The electric heating wire is then energized to generate temperature to exchange temperature with the air inside the heating box, so that the air inside the heating box is in a high temperature state and transported to the inside of the box. When the inside of the box needs to be circulated, the second solenoid valve tube is energized and opened, so that the air pump extracts the air containing waste heat in the box and transports it to the inside of the heating box through the pipe fittings, thereby improving the energy-saving and environmental protection effect of the device, reducing the electricity expenditure of the electric heating wire for heating the cold air, and increasing the green environmental protection effect of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the front cross-sectional structure of the utility model;
[0018] Figure 3 It is a schematic diagram of the partial structure of the circulation mechanism of the utility model;
[0019] Figure 4 It is a schematic diagram of the partial structure of the waste heat recovery mechanism of the utility model.
[0020] In the figure: 1. box body; 101. servo motor; 102. mounting frame; 103. holding screen; 2. circulation mechanism; 201. air pump; 202. first solenoid valve tube; 203. second solenoid valve tube; 204. circulation tube; 3. heating box; 301. heating wire; 4. waste heat recovery mechanism; 401. mounting box; 402. heat exchange row; 403. water inlet box; 404. servo motor; 405. valve plate; 406. air inlet box; 407. encoder; 408. baffle; 409. pipeline; 5. box door; 501. rubber ring; 6. threaded seat. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] The utility model provides two technical solutions:
[0023] Figure 1 , Figure 2 , Figure 3 , Figure 4 The first embodiment is shown: a ceramic tile plate drying machine for ceramic tile production, comprising a box 1, a circulation mechanism 2 and a waste heat recovery mechanism 4, the bottom of the box 1 is fixedly mounted with the circulation mechanism 2, the circulation mechanism 2 comprises an air pump 201, a first electromagnetic valve tube 202 is fixedly mounted on one side of the air pump 201, and a waste heat recovery mechanism 4 is fixedly mounted on one side of the top of the box 1;
[0024] The waste heat recovery mechanism 4 includes an installation box 401, and a coiled heat exchange row 402 is equidistantly installed inside the installation box 401. A water inlet box 403 is fixedly installed at one end of the heat exchange row 402, a servo motor 404 is fixedly installed at one side of the water inlet box 403, a valve plate 405 is fixedly installed at the output end of the servo motor 404, and an air inlet box 406 is fixedly installed at one side of the installation box 401 through a pipe fitting;
[0025] An encoder 407 is fixedly installed on one side of the air inlet box 406, a baffle 408 is fixedly installed on the output end of the encoder 407, a servo motor 101 is fixedly installed on the top of the box body 1, a mounting frame 102 is fixedly installed on the output end of the servo motor 101, and a pressing mesh plate 103 is movably installed on one side of the mounting frame 102 through a slide rail, and a heating box 3 is fixedly installed on the other side of the air pump 201 through a pipe fitting;
[0026] The heating box 3 has equidistantly mounted electric heating wires 301 therein, a door 5 is movably mounted on the front of the box 1 via hinges, a rubber ring 501 is fixedly mounted on the back of the door 5, and threaded seats 6 are fixedly mounted on both sides of the bottom of the box 1, and support foot rods are threadedly mounted inside the threaded seats 6.
[0027] The standing height of the box 1 can be adjusted by rotating the supporting foot rod, and the operator can open the box door 5 to place the tiles inside the mounting frame 102, and then push the pressing mesh plate 103 to fix the tile installation position, and generate suction by energizing the air pump 201 and sucking the outside air through the first electromagnetic valve tube 202, and transporting it to the inside of the heating box 3, and then energizing the heating wire 301 to generate temperature and exchange temperature with the air inside the heating box 3, so that the air inside the heating box 3 is in a high temperature state and transported to the inside of the box 1, and the heating box 3 can provide installation protection for the heating wire 301 to avoid temperature leakage of the heating wire 301;
[0028] Then, the servo motor 101 is powered on to drive the mounting frame 102 to rotate, thereby increasing the contact surface between the tile and the air inside the box 1, which is convenient for quickly drying the tile. The rubber ring 501 can ensure the sealing effect with the inside of the box 1;
[0029] After the fixed position of the baffle 408 is released by pressing the button on one side of the encoder 407, the residual hot air inside the box body 1 is transported to the inside of the installation box 401 through the air intake box 406. The circulating air can drive the baffle 408 to rotate. Then, the encoder 407 is powered on to detect the number of rotations of the baffle 408 in real time, and the real-time air flow can be obtained;
[0030] The servo motor 404 is then powered on and driven by a wire to rotate the valve plate 405. The rotating valve plate 405 allows external water to enter the heat exchanger 402. The hot air inside the installation box 401 can exchange temperature with the water source through the heat exchanger 402, thereby realizing the function of using waste heat for stable heating.
[0031] Figure 3 , Figure 4A second embodiment is shown, the main difference from the first embodiment is that a second solenoid valve tube 203 is fixedly installed on one side of the first solenoid valve tube 202, a circulation tube 204 connected to the top side of the box body 1 is fixedly installed on one end of the second solenoid valve tube 203, a pipe 409 is fixedly installed on one side of the air intake box 406, and the bottom end of the pipe 409 is connected to the top of the box body 1.
[0032] When the inside of the box body 1 needs to be circulated, the second solenoid valve tube 203 is powered on to open, so that the air pump 201 extracts the air containing residual heat inside the box body 1 and transports it to the inside of the heating box 3 through the pipe fittings, thereby improving the energy-saving and environmental protection effect of the device;
[0033] The hot air inside the box body 1 can enter the air inlet box 406 through the pipe 409, which provides convenience for the subsequent use of the residual heat inside the box body 1.
[0034] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art, and the model parameters of each electrical appliance are not specifically limited, and conventional equipment can be used.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A ceramic tile plate drying machine for ceramic tile production, comprising a housing (1), a circulation mechanism (2) and a waste heat recovery mechanism (4), characterized in that: A circulation mechanism (2) is fixedly mounted on the bottom of the housing (1), the circulation mechanism (2) comprising an air pump (201), a first solenoid valve tube (202) being fixedly mounted on one side of the air pump (201), a waste heat recovery mechanism (4) being fixedly mounted on one side of the top of the housing (1), the waste heat recovery mechanism (4) comprising an installation box (401), coiled heat exchange rows (402) being equidistantly mounted inside the installation box (401), a water inlet box (403) being fixedly mounted on one end of the heat exchange row (402), a servo motor (404) being fixedly mounted on one side of the water inlet box (403), a valve plate (405) being fixedly mounted on the output end of the servo motor (404), an air inlet box (406) being fixedly mounted on one side of the installation box (401) via a pipe fitting, an encoder (407) being fixedly mounted on one side of the air inlet box (406), and a baffle (408) being fixedly mounted on the output end of the encoder (407).
2. A ceramic tile plate drying machine for ceramic tile production according to claim 1, characterized in that: A servo motor (101) is fixedly mounted on the top of the box body (1), a mounting frame (102) is fixedly mounted on the output end of the servo motor (101), and a holding screen plate (103) is movably mounted on one side of the mounting frame (102) via a slide rail.
3. The ceramic tile plate drying machine for ceramic tile production according to claim 1, characterized in that: A second solenoid valve tube (203) is fixedly mounted on one side of the first solenoid valve tube (202), and a circulation tube (204) connected to a top side of the box body (1) is fixedly mounted on one end of the second solenoid valve tube (203).
4. The ceramic tile plate drying machine for ceramic tile production according to claim 1, characterized in that: A heating box (3) is fixedly mounted on the other side of the air pump (201) via a pipe, and surrounding electric heating wires (301) are equidistantly mounted inside the heating box (3).
5. The ceramic tile plate drying machine for ceramic tile production according to claim 1, characterized in that: A pipe (409) is fixedly mounted on one side of the air intake box (406), and the bottom end of the pipe (409) is connected to the top of the box body (1).
6. The ceramic tile plate drying machine for ceramic tile production according to claim 1, characterized in that: The front of the box body (1) is movably provided with a box door (5) via hinges, the back of the box door (5) is fixedly provided with a rubber ring (501), and threaded seats (6) are fixedly provided on both sides of the bottom of the box body (1), and supporting foot rods are threadedly provided inside the threaded seats (6).
Citation Information
Patent Citations
Drying machine for glazing of ceramic wine bottle
CN202148260U