Efficient cleaning rotary table shot blasting machine
By introducing a rotary disc, auger blades, and conveyor belt system into the shot blasting machine, the automated clamping of workpieces and the recycling of shot are achieved, solving the problems of workpiece processing rack wear and inconvenient shot collection, and improving processing efficiency and shot utilization.
Patent Information
- Application Number
- CN202421106428.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
Existing shot blasting machines suffer from wear and tear on the workpiece processing frame during processing, and the collection of shot is inconvenient, leading to troublesome replacement and significant shot loss.
A high-efficiency shot blasting machine with a rotating table was designed. It adopts a rotating disc, auger blades and conveyor belt system to realize the automated clamping of workpieces and the recycling of shot. The rotation of workpieces and the recovery of shot are realized through bevel gear transmission and chain transmission.
It reduces wear on the workpiece processing rack, improves the utilization rate of shot, simplifies the process of shot collection and replenishment, and improves processing efficiency.
Smart Images

Figure CN222308544U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of shot blasting machines, in particular to a high-efficiency cleaning turntable shot blasting machine. Background Art
[0002] Shot blasting machine refers to a casting equipment that uses high-speed projectiles thrown by the shot blaster to clean or strengthen the surface of the casting. The shot blasting machine can simultaneously remove sand, core and clean the casting.
[0003] After searching, a turntable shot blasting machine with the publication number CN220279359U was found. The utility model relates to a turntable shot blasting machine, which belongs to the technical field of shot blasting machines, including a shot blasting machine box, a pulse bag dust collector, a spiral elevator and a workpiece placement frame. The shot blasting machine box and the pulse bag dust collector are connected. In the utility model, the steering motor can drive the turntable and the workpiece on its top to rotate on the top of the load-bearing frame, so as to adjust the shot blasting processing position. The steel shots after shot blasting can pass through the load-bearing frame and fall to the filter screen for screening. Large pieces of workpiece rust can flow on the top of the filter screen. Smaller steel shots can pass through the filter screen and fall to the collection bucket through the return pipe and are transferred to the inner wall of the spiral elevator. The spiral elevator can transfer the steel shots to the shot blasting machine through the feeding pipe for steel shot replenishment. Such a turntable shot blasting machine structure can screen the large pieces of workpiece rust that have been peeled off to prevent them from blocking the steel shot return channel, thereby ensuring processing efficiency.
[0004] At present, shot blasting machines directly place the workpiece to be processed on the processing table, and use the impact force of the falling shot to process the rust and burrs on its surface. However, due to the large impact force when falling during the processing, the workpiece processing frame will be worn due to the impact force and needs to be replaced regularly. The general processing frame or processing table is directly fixed with bolts, which is troublesome to replace. In addition, the shot after processing needs to be manually collected and then added to the shot blasting machine. During the collection process, the shot is easy to fall, resulting in the loss of shot.
[0005] In view of the above problems, we propose an efficient cleaning turntable shot blasting machine. Utility Model Content
[0006] The utility model aims to provide a high-efficiency cleaning turntable shot blasting machine to solve the problems raised in the above-mentioned background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an efficient cleaning turntable shot blasting machine, comprising a fixed frame and a shot blasting machine body, the shot blasting machine body is arranged on the top of the fixed frame, a support plate is arranged inside the fixed frame, a plurality of through holes are opened inside the support plate, a rotating disk is arranged above the support plate, a workpiece placement rack is arranged above the rotating disk, an input end of the rotating disk is connected with a driven bevel gear, a coaxial bevel gear is arranged below the driven bevel gear, a driving shaft is penetrated inside the coaxial bevel gear, a driving motor is connected to the input end of the driving shaft, a discharge port is opened at the bottom of the fixed frame, a feed pipe is connected to the bottom of the discharge port, a return pipe is arranged on the right side of the feed pipe, a feed pipe is connected to the top of the return pipe, a feed port is opened at the left end inside the feed pipe, a first feed guide port is opened on the right side of the bottom of the feed pipe, a second feed guide port is opened below the left side of the return pipe, and a third feed guide port is opened above the left side of the return pipe.
[0008] Preferably, the driving motor is fixedly connected to the driving shaft, the driving shaft is fixedly connected to the coaxial bevel gear, the coaxial bevel gear is meshed with the driven bevel gear, and the output shaft of the driven bevel gear is fixedly connected to the rotating disk.
[0009] Preferably, the return pipe is connected to the feed pipe, and the feed pipe is connected to the shot blasting machine body through a feed port.
[0010] Preferably, a mounting groove is provided in the middle of the rotating disk, a mounting block is inserted into the mounting groove, a bidirectional screw is provided at the bottom of the mounting groove, an input end of the bidirectional screw is connected to a stepping motor, screw sleeves are provided on both sides of the outside of the bidirectional screw, a clamping block is provided above the screw sleeve, a fixed plug rod is fixed to the outer wall of the clamping block, and fixed slots are provided on both sides of the mounting block.
[0011] Preferably, a limiting ring groove is provided at the bottom of the interior of the rotating disk, a limiting ring block is arranged inside the limiting ring groove, the support plate is fixedly connected to the limiting ring block, the limiting ring block and the limiting ring groove are both in the shape of a circular ring, the bidirectional screw rod is threadedly matched with the screw rod sleeve, the screw rod sleeve is fixedly connected to the clamping block, the clamping block is fixedly connected to the fixed plug rod, the fixed plug rod is adapted to the fixed slot, and the workpiece placement frame is fixedly connected to the mounting block.
[0012] Preferably, a first sprocket is provided on the left side of the driving shaft, a transmission chain is provided on the outer sleeve of the first sprocket, a second sprocket is provided below the transmission chain, an output end of the second sprocket is connected to a fixed shaft, and the fixed shaft passes through the outer wall of the feed pipe and is provided with an auger blade.
[0013] Preferably, the drive shaft is fixedly connected to the first sprocket, the first sprocket is chain-driven to the second sprocket via a transmission chain, the second sprocket is fixedly connected to the fixed shaft, and the fixed shaft is fixedly connected to the auger blade.
[0014] Preferably, a conveying motor is arranged above the outside of the return pipe, the output end of the conveying motor is connected to the first conveying wheel, the outer sleeve of the first conveying wheel is provided with a conveyor belt, the lower part of the conveyor belt is provided with a second conveying wheel, and the outer wall of the second conveying wheel is provided with a plurality of arc-shaped conveying plates.
[0015] Preferably, the first conveying wheel and the second conveying wheel are driven by a conveyor belt, the conveyor belt is fixedly connected to an arc-shaped conveying plate, and the arc-shaped conveying plate is an arc-shaped structure.
[0016] Compared with the prior art, the beneficial effects of the utility model are:
[0017] The utility model inserts the installation block into the groove of the rotating disk, and the stepping motor is started to drive the bidirectional lead screw to rotate, so that the lead screw sleeves on both sides push the clamping blocks to move toward each other under the action of the thread. Since the clamping block is fixedly connected to the fixed plug rod, the fixed plug rod is adapted to the fixed slot, so that the clamping block drives the fixed plug rod to be inserted into the fixed slot, the installation of the workpiece placement rack is completed, and the workpiece to be processed is placed in the workpiece placement rack to wait for processing.
[0018] The shot material of the utility model enters into the main body of the shot blasting machine from the feeding port and is ejected to process the placed workpiece. The driving motor is started to drive the driving shaft to rotate, thereby rotating the coaxial bevel gear. Since the coaxial bevel gear is meshed with the driven bevel gear, the driven bevel gear is fixedly connected to the rotating disk, and the driven bevel gear drives the rotating disk to rotate along the limiting ring block under the meshing action of the gears, thereby adjusting the processing angle of the workpiece.
[0019] The utility model drives the first sprocket to rotate when the driving shaft rotates, and under the action of friction force, the first sprocket pushes the transmission chain to move, thereby causing the second sprocket to rotate accordingly. Since the second sprocket is fixedly connected to the fixed shaft, and the fixed shaft is fixedly connected to the auger blades, the fixed shaft drives the auger blades to rotate together, and the processed shot material falls into the feed pipe from the discharge port, enters the return pipe under the action of the auger blades, and falls into the arc-shaped conveying plate. The conveying motor starts and drives the first conveying wheel to rotate. Under the action of friction force, the first conveying wheel pushes the conveyor belt to move, thereby causing the second conveying wheel to rotate accordingly, and the arc-shaped conveying plate drives the shot material to move up to the feed pipe along with the conveyor belt, and re-enters the feed port from the feed pipe for secondary utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the external structure of the utility model;
[0022] Figure 3 For this utility model Figure 1 A schematic diagram of the partially enlarged structure at center A;
[0023] Figure 4 For this utility model Figure 1 A schematic diagram of the partially enlarged structure at B in the middle;
[0024] Figure 5 This is a schematic diagram of the new three-dimensional structure of this experiment;
[0025] Figure 6 This is a schematic diagram of the three-dimensional structure of the new workpiece placement rack in this experiment.
[0026] In the figure: 1, fixed frame; 2, feed port; 3, shot blasting machine body; 4, support plate; 5, drive motor; 6, drive shaft; 7, coaxial bevel gear; 8, driven bevel gear; 9, through hole; 10, rotating disk; 11, limit ring block; 12, limit ring groove; 13, stepping motor; 14, bidirectional screw rod; 15, screw rod sleeve; 16, clamping block; 17, fixed plug rod; 18, fixed slot; 19, mounting block; 20, Workpiece placement rack; 21. first sprocket; 22. transmission chain; 23. second sprocket; 24. discharge port; 25. feed pipe; 26. fixed shaft; 27. auger blade; 28. return pipe; 29. transmission motor; 30. first transmission wheel; 31. conveyor belt; 32. second transmission wheel; 33. arc-shaped transmission plate; 34. feed pipe; 35. first material guide port; 36. second material guide port; 37. third material guide port. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6As shown, the utility model provides a technical solution: an efficient cleaning turntable shot blasting machine, comprising a fixed frame 1 and a shot blasting machine body 3, a shot blasting machine body 3 is arranged on the top of the fixed frame 1, a support plate 4 is arranged inside the fixed frame 1, a plurality of through holes 9 are opened inside the support plate 4, a rotating disk 10 is arranged above the support plate 4, a workpiece placement rack 20 is arranged above the rotating disk 10, an input end of the rotating disk 10 is connected with a driven bevel gear 8, a coaxial bevel gear 7 is arranged below the driven bevel gear 8, a driving shaft 6 is penetrated inside the coaxial bevel gear 7, a driving motor 5 is connected to the input end of the driving shaft 6, a discharge port 24 is opened at the bottom of the fixed frame 1, a feed pipe 25 is connected to the bottom of the discharge port 24, a return pipe 28 is arranged on the right side of the feed pipe 25, a feed pipe 34 is connected to the top of the return pipe 28, a feed port 2 is opened at the left end of the feed pipe 34, and a right end of the bottom of the feed pipe 25 A first material guide port 35 is provided on the side, a second material guide port 36 is provided at the lower left side of the return material pipe 28, and a third material guide port 37 is provided at the upper left side of the return material pipe 28. The drive motor 5 is fixedly connected to the drive shaft 6, the drive shaft 6 is fixedly connected to the coaxial bevel gear 7, the coaxial bevel gear 7 is meshed with the driven bevel gear 8, and the output shaft of the driven bevel gear 8 is fixedly connected to the rotating disk 10. The return material pipe 28 is communicated with the feed pipe 34, and the feed pipe 34 is communicated with the shot blasting machine body 3 through the feed port 2. The shot enters the shot blasting machine body 3 from the feed port 2 and is ejected to process the placed workpiece. The drive motor 5 is started to drive the drive shaft 6 to rotate, thereby rotating the coaxial bevel gear 7. Since the coaxial bevel gear 7 is meshed with the driven bevel gear 8, the driven bevel gear 8 is fixedly connected to the rotating disk 10. The driven bevel gear 8 drives the rotating disk 10 to rotate along the limit ring block 11 under the meshing action of the gears, thereby adjusting the processing angle of the workpiece.
[0029] like Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6As shown, further, a mounting groove is provided in the middle of the rotating disk 10, a mounting block 19 is inserted into the mounting groove, a bidirectional screw 14 is provided at the bottom of the mounting groove, a stepping motor 13 is connected to the input end of the bidirectional screw 14, screw sleeves 15 are provided on both sides of the outside of the bidirectional screw 14, a clamping block 16 is provided above the screw sleeve 15, a fixed plug rod 17 is fixed to the outer wall of the clamping block 16, a fixed slot 18 is provided on both sides of the mounting block 19, a limiting ring groove 12 is provided at the bottom of the rotating disk 10, a limiting ring block 11 is provided inside the limiting ring groove 12, the support plate 4 is fixedly connected to the limiting ring block 11, the limiting ring block 11 and the limiting ring groove 12 are both annular, and the bidirectional screw 14 is connected to the screw sleeve 1 5 thread matching, the screw sleeve 15 is fixedly connected with the clamping block 16, the clamping block 16 is fixedly connected with the fixed plug rod 17, the fixed plug rod 17 is matched with the fixed slot 18, the workpiece placement frame 20 is fixedly connected with the mounting block 19, the mounting block 19 is inserted into the groove of the rotating disk 10, the stepping motor 13 is started to drive the bidirectional screw 14 to rotate, so that the screw sleeves 15 on both sides push the clamping blocks 16 to move towards each other under the action of the thread, because the clamping block 16 is fixedly connected with the fixed plug rod 17, the fixed plug rod 17 is matched with the fixed slot 18, the clamping block 16 drives the fixed plug rod 17 to be inserted into the fixed slot 18, the installation of the workpiece placement frame 20 is completed, and the workpiece to be processed is placed in the workpiece placement frame 20 to wait for processing.
[0030] like Figure 1 , Figure 2 , Figure 5As shown, further, a first sprocket 21 is provided on the left side of the driving shaft 6, a transmission chain 22 is provided on the outer sleeve of the first sprocket 21, a second sprocket 23 is provided below the transmission chain 22, an output end of the second sprocket 23 is connected with a fixed shaft 26, the fixed shaft 26 passes through the outer wall of the feed pipe 25 and is provided with an auger blade 27, a conveying motor 29 is provided above the outside of the return pipe 28, a first conveying wheel 30 is connected to the output end of the conveying motor 29, a conveying belt 31 is provided on the outer sleeve of the first conveying wheel 30, a second conveying wheel 32 is provided below the conveying belt 31, and a plurality of arc-shaped conveying plates 33 are provided on the outer wall of the second conveying wheel 32, the driving shaft 6 is fixedly connected to the first sprocket 21, the first sprocket 21 is chain-driven with the second sprocket 23 through the transmission chain 22, the second sprocket 23 is fixedly connected to the fixed shaft 26, the fixed shaft 26 is fixedly connected to the auger blade 27, the first conveying wheel 30 and the second conveying wheel 32 are belt-driven by the conveyor belt 31 The conveyor belt 31 is fixedly connected to the arc-shaped conveyor plate 33, and the arc-shaped conveyor plate 33 is an arc-shaped structure. The driving shaft 6 rotates to drive the first sprocket 21 to rotate. Under the action of friction, the first sprocket 21 pushes the transmission chain 22 to move, so that the second sprocket 23 rotates accordingly. Since the second sprocket 23 is fixedly connected to the fixed shaft 26, and the fixed shaft 26 is fixedly connected to the auger blade 27, the fixed shaft 26 drives the auger blade 27 to rotate together, and the processed pellets fall from the discharge port 24 into the feed pipe 25, and enter the return pipe 28 under the action of the auger blade 27. The pellets fall into the arc-shaped conveyor plate 33, and the conveying motor 29 starts to drive the first conveying wheel 30 to rotate. Under the action of friction, the first conveying wheel 30 pushes the conveyor belt 31 to move, so that the second conveying wheel 32 rotates accordingly, and the arc-shaped conveying plate 33 drives the pellets to move with the conveyor belt 31 to the feed pipe 34, and re-enter the feed port 2 from the feed pipe 34 for secondary utilization.
[0031] Working principle: First, insert the mounting block 19 into the groove of the rotating disk 10, start the stepper motor 13 to drive the bidirectional screw 14 to rotate, so that the screw sleeves 15 on both sides push the clamping block 16 to move toward each other under the action of the thread. Since the clamping block 16 is fixedly connected to the fixed plug rod 17, and the fixed plug rod 17 is adapted to the fixed slot 18, the clamping block 16 drives the fixed plug rod 17 to be inserted into the fixed slot 18, completing the installation of the workpiece placement rack 20, and the workpiece to be processed is placed in the workpiece placement rack 20 and waits for processing.
[0032] Subsequently, the shot material enters the shot blasting machine body 3 from the feed port 2 and is ejected to process the placed workpiece. The driving motor 5 is started to drive the driving shaft 6 to rotate, thereby rotating the coaxial bevel gear 7. Since the coaxial bevel gear 7 is meshed with the driven bevel gear 8, the driven bevel gear 8 is fixedly connected to the rotating disk 10. Under the meshing action of the gears, the driven bevel gear 8 drives the rotating disk 10 to rotate along the limiting ring block 11, thereby adjusting the processing angle of the workpiece.
[0033] Finally, the driving shaft 6 rotates to drive the first sprocket 21 to rotate. Under the action of friction, the first sprocket 21 pushes the transmission chain 22 to move, so that the second sprocket 23 rotates accordingly. Since the second sprocket 23 is fixedly connected to the fixed shaft 26, and the fixed shaft 26 is fixedly connected to the auger blade 27, the fixed shaft 26 drives the auger blade 27 to rotate together, and the processed pills fall from the discharge port 24 into the feed pipe 25, and enter the return pipe 28 under the action of the auger blade 27. The pills fall into the arc conveying plate 33, and the conveying motor 29 starts to drive the first conveying wheel 30 to rotate. Under the action of friction, the first conveying wheel 30 pushes the conveyor belt 31 to move, so that the second conveying wheel 32 rotates accordingly, and the arc conveying plate 33 drives the pills to move with the conveyor belt 31 to the feed pipe 34, and re-enter the feed port 2 from the feed pipe 34 for secondary utilization.
[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An efficient cleaning turntable shot blasting machine, comprising a fixed frame (1) and a shot blasting machine body (3), characterized in that: A shot blasting machine body (3) is arranged at the top of the fixed frame (1), a support plate (4) is arranged inside the fixed frame (1), a plurality of through holes (9) are opened inside the support plate (4), a rotating disk (10) is arranged above the support plate (4), a workpiece placement rack (20) is arranged above the rotating disk (10), an input end of the rotating disk (10) is connected to a driven bevel gear (8), a coaxial bevel gear (7) is arranged below the driven bevel gear (8), a drive shaft (6) is passed through the inside of the coaxial bevel gear (7), and the input end of the drive shaft (6) is connected to a drive shaft (8). The fixed frame (1) is provided with a discharge port (24) at the bottom thereof, a feed pipe (25) is connected to the bottom thereof, a return pipe (28) is arranged on the right side of the feed pipe (25), a feed pipe (34) is connected to the top of the return pipe (28), a feed port (2) is provided at the left end thereof, a first feed guide port (35) is provided on the right side of the bottom of the feed pipe (25), a second feed guide port (36) is provided below the left side of the return pipe (28), and a third feed guide port (37) is provided above the left side of the return pipe (28).
2. The high-efficiency cleaning turntable shot blasting machine according to claim 1, characterized in that: The driving motor (5) is fixedly connected to the driving shaft (6), the driving shaft (6) is fixedly connected to the coaxial bevel gear (7), the coaxial bevel gear (7) is meshed with the driven bevel gear (8), and the output shaft of the driven bevel gear (8) is fixedly connected to the rotating disk (10).
3. The high-efficiency cleaning turntable shot blasting machine according to claim 1, characterized in that: The return pipe (28) is connected to the feed pipe (34), and the feed pipe (34) is connected to the shot blasting machine body (3) through the feed port (2).
4. The high-efficiency cleaning turntable shot blasting machine according to claim 1, characterized in that: A mounting groove is provided in the middle of the rotating disk (10), a mounting block (19) is inserted into the mounting groove, a bidirectional screw rod (14) is provided at the bottom of the mounting groove, an input end of the bidirectional screw rod (14) is connected to a stepping motor (13), screw rod sleeves (15) are sleeved on both sides of the bidirectional screw rod (14), a clamping block (16) is provided above the screw rod sleeve (15), a fixed plug rod (17) is fixed to the outer wall of the clamping block (16), and fixed slots (18) are provided on both sides of the mounting block (19).
5. The high-efficiency cleaning turntable shot blasting machine according to claim 4, characterized in that: A limiting ring groove (12) is provided at the bottom of the rotating disk (10), a limiting ring block (11) is arranged inside the limiting ring groove (12), the support plate (4) is fixedly connected to the limiting ring block (11), the limiting ring block (11) and the limiting ring groove (12) are both in annular shape, the bidirectional screw (14) is threadedly matched with the screw sleeve (15), the screw sleeve (15) is fixedly connected to the clamping block (16), the clamping block (16) is fixedly connected to the fixed insertion rod (17), the fixed insertion rod (17) is adapted to the fixed slot (18), and the workpiece placement frame (20) is fixedly connected to the mounting block (19).
6. The high-efficiency cleaning turntable shot blasting machine according to claim 1, characterized in that: A first sprocket (21) is arranged on the left side of the driving shaft (6), a transmission chain (22) is sleeved on the outside of the first sprocket (21), a second sprocket (23) is arranged below the transmission chain (22), an output end of the second sprocket (23) is connected to a fixed shaft (26), and the fixed shaft (26) passes through the outer wall of the conveying pipe (25) and is sleeved with an auger blade (27).
7. The high-efficiency cleaning turntable shot blasting machine according to claim 6, characterized in that: The drive shaft (6) is fixedly connected to the first sprocket (21); the first sprocket (21) is chain-driven with the second sprocket (23) via a transmission chain (22); the second sprocket (23) is fixedly connected to the fixed shaft (26); and the fixed shaft (26) is fixedly connected to the auger blade (27).
8. The high-efficiency cleaning turntable shot blasting machine according to claim 1, characterized in that: A conveying motor (29) is arranged above the outside of the return pipe (28), and the output end of the conveying motor (29) is connected to a first conveying wheel (30). A conveying belt (31) is sleeved on the outside of the first conveying wheel (30), and a second conveying wheel (32) is arranged below the conveying belt (31). The outer wall of the second conveying wheel (32) is provided with a plurality of arc-shaped conveying plates (33).
9. The high-efficiency cleaning turntable shot blasting machine according to claim 8, characterized in that: The first transmission wheel (30) and the second transmission wheel (32) are driven by a transmission belt (31); the transmission belt (31) is fixedly connected to an arc-shaped transmission plate (33); and the arc-shaped transmission plate (33) is an arc-shaped structure.
Citation Information
Patent Citations
Rotary table type shot blasting machine
CN220279359U