Steel shot recycling device
By designing the steel ball recycling and recycling device, using the vibration separation mechanism and the circulation mechanism, the problem of low separation efficiency between steel balls and impurities in the existing technology is solved, efficient recycling and recycling of steel balls is achieved, and the efficiency of the cleaning process is improved. quality.
Patent Information
- Application Number
- CN202421175295.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-05-27
AI Technical Summary
In the prior art, the separation efficiency of steel balls and impurities or debris is low, resulting in the subsequent cleaning process being affected, and the simple collection device cannot completely separate steel balls and impurities.
A steel ball recycling circulating device is designed, including a treatment chamber body, a vibration separation mechanism and a circulation mechanism. The vibration separation mechanism separates the mixture through a vibration assembly and a separation assembly. The circulation mechanism re-separates the steel balls through a magnetic separator and a separation funnel. and conveying to achieve efficient recycling and recycling of steel balls.
The separation efficiency between steel balls and impurities is improved, efficient recycling and recycling of steel balls is achieved, and labor intensity and time for operators are reduced.
Smart Images
Figure CN222308559U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of workpiece surface cleaning, and in particular to a steel shot recovery and circulation device. Background Art
[0002] In many industrial fields, such as casting, forging, machining, etc., steel shot is widely used in surface treatment and cleaning processes.
[0003] During the use of steel shots, they will gradually be consumed due to impact, wear and tear, and some of them will be scattered in the working environment and form a mixture with debris and other workpiece debris.
[0004] In the related technology, operators usually collect the mixture, separate it, and pick out the steel shots for recycling. This operation makes it difficult to pick out the steel shots from the impurities or debris, and the separation efficiency is low, which will affect the subsequent cleaning. Some companies will choose a simple collection device, such as a funnel or tray, with a screen to collect the steel shots. However, this collection method will result in the steel shots and impurities cannot be completely separated.
[0005] It should be noted that the information disclosed in the above background technology section is only used to enhance the understanding of the background of the present disclosure, and therefore may include information that does not constitute the prior art known to ordinary technicians in the field. Utility Model Content
[0006] In view of at least one of the above technical problems, the present application provides a steel shot recycling device, which solves the problem that the operator collects the mixture, separates it, and selects the steel shots for recycling. This operation makes it difficult to select the steel shots from the impurities or debris, and the separation efficiency is low, which will affect the subsequent cleaning.
[0007] The embodiment of the present application provides a steel shot recovery and circulation device, comprising:
[0008] The processing bin body has a funnel-shaped lower portion and a material discharge port at the lower portion of the processing bin body;
[0009] The steel shot ejection mechanism is arranged on the processing chamber body;
[0010] The vibration separation mechanism comprises a base frame, a vibration component and a separation component. The base frame is located at one side of the processing bin body, the vibration component is connected to the base frame, the vibration component is arranged corresponding to the material discharge port, and the separation component is arranged in the vibration component;
[0011] The circulation mechanism includes a circulation conveying line, a magnetic separator and a material separation funnel. The magnetic separator is arranged on one side of the processing bin body. One end of the circulation conveying line is connected to the separation component, and the other end of the circulation conveying line is connected to the magnetic separator. The material separation funnel is connected to the magnetic separator and the steel shot injection mechanism respectively.
[0012] Compared with the prior art, the device separates the mixture by a vibration separation mechanism and transports the steel shots to a circulation mechanism, which then transports the steel shots back to a magnetic separator. The magnetic separator separates the steel shots again and then sends them to a steel shot ejection mechanism through a material separation funnel for ejection. In this way, the steel shots can be recovered and recycled more efficiently, saving time and effort.
[0013] In some possible implementations, the steel shot blasting mechanism includes a first shot blasting machine, a second shot blasting machine, and a third shot blasting machine disposed on a processing bin body, and the first shot blasting machine, the second shot blasting machine, and the third shot blasting machine are arranged from the upper part to the lower part of the processing bin body.
[0014] In some possible implementations, three connecting pipes are provided on the distribution funnel, and the distribution funnel is respectively connected to the first shot peening machine, the second shot peening machine and the third shot peening machine through the connecting pipes.
[0015] In some possible implementations, the base frame includes a bottom frame and four supporting legs, the four supporting legs are respectively disposed on the bottom frame, and the vibration assembly is disposed on the supporting legs.
[0016] In some possible implementations, the vibration assembly includes a shell, a spring, a connecting plate, a mounting plate and a vibration motor. There are four springs. The shell is connected to the supporting feet through the springs. A feed port and multiple discharge ports are provided on the shell. The discharge port is connected to a discharge channel. One of the multiple discharge channels is connected to a circulating conveyor line. There are two connecting plates that are arranged in parallel on the shell. The mounting plate is connected to the connecting plate. The vibration motor is arranged on the mounting plate.
[0017] In some possible implementations, the separation assembly includes a first separation screen, a second separation screen, a third separation screen and a fourth separation screen arranged in parallel in the shell in sequence, the first separation screen is arranged close to the feed port, and the first separation screen, the second separation screen, the third separation screen and the fourth separation screen are all connected to a lower material channel.
[0018] The present invention will be further described below in conjunction with the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0020] Figure 1 A schematic structural diagram of a steel shot recovery and circulation device provided in an embodiment of the present application;
[0021] Figure 2 for Figure 1 A schematic structural diagram of the medium vibration separation mechanism;
[0022] Figure 3 for Figure 2 A schematic structural diagram of the separation component; DETAILED DESCRIPTION
[0023] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific embodiments of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
[0024] In the description of the present application, it should be understood that the terms "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0025] In the description of the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0026] It should be noted that if an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. If an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. If any, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used in this application are for illustrative purposes only and do not represent the only implementation method.
[0027] In the description of the present application, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0028] In the embodiments of the present application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0029] In the embodiment of the present application, the first direction corresponds to the X-axis of the spatial coordinate axis (i.e., the left-right direction), the second direction corresponds to the Y-axis of the spatial coordinate axis (i.e., the front-back direction), and the third direction corresponds to the Z-axis of the spatial coordinate axis (i.e., the up-down direction).
[0030] In the related art, the mixture is usually collected by operators, and then separated, and the steel shots are picked out for recycling. In this way, it is difficult to pick out the steel shots from the impurities or debris, and the separation efficiency is low, which will affect the subsequent cleaning. Some companies will choose a simple collection device, such as a funnel or a tray, with a screen to collect the steel shots. However, this collection method will result in the situation that the steel shots and impurities cannot be completely separated. Compared with the prior art, the present device separates the mixture by a vibration separation mechanism, and transports the steel shots to the circulation mechanism 400. The circulation mechanism 400 transports the steel shots back to the magnetic separator 420. After the magnetic separator 420 separates the steel shots again, they are divided into the steel shot injection mechanism through the material distribution funnel 430 and re-ejected. In this way, the steel shots can be recovered and recycled more efficiently, saving time and effort.
[0031] Figure 1A schematic structural diagram of a steel shot recovery and circulation device provided in an embodiment of the present application.
[0032] like Figure 1 As shown, an embodiment provides a steel shot recovery and circulation device, including: a processing bin body 100, whose lower part is arranged in a funnel shape, and the lower part of the processing bin body 100 has a discharge port; a steel shot injection mechanism 200, which is arranged on the processing bin body 100; a vibration separation mechanism 300, including a base frame 310, a vibration component 320 and a separation component 330, the base frame 310 is located on one side of the processing bin body 100, the vibration component 320 is connected to the base frame 310, the vibration component 320 is arranged corresponding to the discharge port, and the separation component 330 is arranged in the vibration component 320; a circulation mechanism 400, including a circulation conveying line 410, a magnetic separator 420 and a material dividing funnel 430, the magnetic separator 420 is arranged on one side of the processing bin body 100, one end of the circulation conveying line 410 is connected to the separation component 330, and the other end of the circulation conveying line 410 is connected to the magnetic separator 420, and the material dividing funnel 430 is respectively connected to the magnetic separator 420 and the steel shot injection mechanism 200.
[0033] Exemplarily, the lower portion of the processing bin body 100 is configured to be funnel-shaped to facilitate the discharge of the mixture into the vibration separation mechanism 300 .
[0034] Exemplarily, the shot blasting mechanism 200 is used to perform shot blasting cleaning on the workpiece in the processing chamber 100 .
[0035] For example, in the vibration separation mechanism 300, the base frame 310 is used to provide support so that the vibration separation mechanism 300 has a stable structure when working. The vibration assembly 320 and the separation assembly 330 cooperate to help separate the steel shot from the impurities, thereby improving the separation efficiency.
[0036] For example, in the circulation mechanism 400, the circulation conveying line 410 realizes the conveying of steel shots, so that the steel shots are transferred from the vibration separation mechanism 300 to the magnetic separator 420, thereby improving the efficiency of steel shot transfer. The magnetic separator 420 can screen the steel shots and the fine sand attached to the surface of the steel shots, so that the steel shots enter the material separation funnel 430, thereby ensuring the quality of subsequent cleaning of the steel shots. The material separation funnel 430 is conveniently connected to the steel shot injection mechanism 200.
[0037] like Figure 1As shown, in some embodiments, the steel shot spraying mechanism 200 includes a first shot peening machine 210, a second shot peening machine 220 and a third shot peening machine 230 arranged on the processing bin body 100, and the first shot peening machine 210, the second shot peening machine 220 and the third shot peening machine 230 are arranged from the upper part to the lower part of the processing bin body 100. In this way, multiple shot peening machines are provided, and the workpiece can be sprayed from different directions to improve the cleaning effect. In addition, the first shot peening machine 210, the second shot peening machine 220 and the third shot peening machine 230 are arranged up and down along the processing bin body 100 in sequence, which can cover a larger cleaning range and ensure comprehensive cleaning of the workpiece.
[0038] like Figure 1 As shown, in some embodiments, three connecting pipes 440 are provided on the distribution funnel 430, and the distribution funnel 430 is respectively connected to the first shot peening machine 210, the second shot peening machine 220 and the third shot peening machine 230 through the connecting pipes 440. In this way, by providing a plurality of connecting pipes 440, the distribution funnel 430 can be respectively connected to the first shot peening machine 210, the second shot peening machine 220 and the third shot peening machine 230 to achieve the distribution of steel shots.
[0039] In some embodiments, a control valve is provided on the connecting pipe 440, so that the steel shots can be distributed to different shot blasting machines, thereby improving the flexibility and efficiency of the use of the steel shots.
[0040] Figure 2 for Figure 1 A schematic structural diagram of a medium vibration separation mechanism 300; Figure 3 for Figure 2 Schematic structural diagram of the separation component 330.
[0041] like Figure 2 As shown, in some embodiments, the base frame 310 includes a bottom frame 311 and four supporting legs 312 . The four supporting legs 312 are respectively disposed on the bottom frame 311 , and the vibration assembly 320 is disposed on the supporting legs 312 .
[0042] For example, the bottom frame 311 can provide a stable foundation for the vibration assembly 320 and other components.
[0043] Exemplarily, the four supporting legs 312 can provide good support, increase the stability of the device, and evenly distribute the force to reduce the pressure on the bottom frame 311.
[0044] like Figure 2As shown, in some embodiments, the vibration assembly 320 includes a shell 321, a spring 322, a connecting plate 323, a mounting plate 324 and a vibration motor 325, the spring 322 has four, the shell 321 is connected to the supporting foot 312 through the spring 322, the shell 321 is provided with a feed port 3211 and multiple discharge ports, the discharge port is connected to a discharge channel 3212, one of the multiple discharge channels 3212 is connected to the circulating conveyor line 410, the connecting plates 323 have two and are arranged in parallel on the shell 321, the mounting plate 324 is connected to the connecting plate 323, and the vibration motor 325 is arranged on the mounting plate 324.
[0045] Exemplarily, the housing 321 is used to provide protection and support.
[0046] For example, the number of discharge ports and the number of feed channels 3212 are both four, which are used to separate the mixture, thus providing multiple discharge options and increasing flexibility. Specifically, one of the four feed channels 3212 is used to dock with the circulating conveying line 410, in order to realize the circulating conveying of steel shots and improve the conveying efficiency of steel shots.
[0047] Exemplarily, the connecting plate 323 is used to enhance the structural strength of the housing 321 and facilitate connection with the mounting plate 324. The mounting plate 324 is used to provide a stable mounting position for the vibration motor 325. The mounting plate 324 is tilted relative to the housing 321, and the mounting plate 324 is close to the feed port 3211 of the housing 321. The vibration motor 325 is used to generate vibration, which helps to separate steel shots and impurities. Specifically, the connecting plate 323 has a recessed structure, which is close to one side of the feed port 3211 of the housing 321. In this way, the recessed structure is installed in cooperation with the mounting plate 324, so that when the vibration motor 325 is installed on the mounting plate 324, the vibration motor 325 is biased toward the feed port 3211 of the housing 321. When in use, the vibration generated by the vibration motor 325 is transmitted to the housing 321, and the vibration amplitude on the side of the feed port 3211 of the housing 321 is greater than the vibration amplitude on the side of the discharge port of the housing 321, so that the housing 321 tilts downward from left to right, so that the mixture entering the housing 321 moves from left to right and is separated. The vibration motor 325 is arranged on the housing 321 through the connecting plate 323 and the mounting plate 324, so that the vibration can be evenly transmitted to various parts of the housing 321, thereby ensuring the consistency and stability of the separation effect.
[0048] like Figure 3As shown, in some embodiments, the separation assembly 330 includes a first separation screen 331, a second separation screen 332, a third separation screen 333 and a fourth separation screen 334 which are arranged in sequence in parallel in the outer shell 321, and the first separation screen 331 is arranged close to the feed port 3211, and the first separation screen 331, the second separation screen 332, the third separation screen 333 and the fourth separation screen 334 are all connected to the lower material channel 3212.
[0049] Exemplarily, the length of the first separation sieve 331 is greater than the length of the second separation sieve 332, the length of the second separation sieve 332 is greater than the length of the third separation sieve 333, and the length of the third separation sieve 333 is greater than the length of the fourth separation sieve 334. The mesh apertures of the first separation sieve 331, the second separation sieve 332, the third separation sieve 333, and the fourth separation sieve 334 are all different.
[0050] Among them, the second separation screen 332 is connected to the circulating conveyor line 410 through the feed channel 3212. The above is only a preferred embodiment of the present application, and does not limit the present application in any form. Any technician familiar with the field can use the above-disclosed methods and technical contents to make many possible changes and modifications to the technical solution of the present application without departing from the scope of the technical solution of the present application, or modify it into an equivalent embodiment of equivalent changes. Therefore, all equivalent changes made according to the shape, structure and principle of the present application without departing from the content of the technical solution of the present application should be covered within the scope of protection of the present application.
Claims
1. A steel shot recycling device, characterized in that: include: A processing bin body, the lower part of which is configured in a funnel shape, and the lower part of the processing bin body has a material discharge port; A steel shot ejection mechanism is arranged on the processing chamber body; A vibration separation mechanism, comprising a base frame, a vibration component and a separation component, wherein the base frame is located at one side of the processing bin body, the vibration component is connected to the base frame, the vibration component is arranged corresponding to the discharge port, and the separation component is arranged in the vibration component; The circulation mechanism includes a circulation conveyor line, a magnetic separator and a material separation funnel. The magnetic separator is arranged on one side of the processing bin body. One end of the circulation conveyor line is connected to the separation component, and the other end of the circulation conveyor line is connected to the magnetic separator. The material separation funnel is respectively connected to the magnetic separator and the steel shot injection mechanism.
2. The steel shot recycling device according to claim 1 is characterized in that: The steel shot spraying mechanism includes a first shot peening machine, a second shot peening machine and a third shot peening machine which are arranged on the processing bin body, and the first shot peening machine, the second shot peening machine and the third shot peening machine are arranged from the upper part to the lower part of the processing bin body.
3. The steel shot recycling device according to claim 2 is characterized in that: The distribution funnel is provided with three connecting pipes, and the distribution funnel is respectively connected with the first shot peening machine, the second shot peening machine and the third shot peening machine through the connecting pipes.
4. The steel shot recycling device according to claim 1 is characterized in that: The base frame comprises a bottom frame and four supporting legs, the four supporting legs are respectively arranged on the bottom frame, and the vibration component is arranged on the supporting legs.
5. The steel shot recycling device according to claim 4 is characterized in that: The vibration assembly includes a shell, a spring, a connecting plate, a mounting plate and a vibration motor. The shell has four springs. The shell is connected to the supporting feet through the springs. The shell is provided with a feed port and multiple discharge ports. The discharge port is connected to a discharge channel. One of the multiple discharge channels is connected to the circulating conveyor line. The shell has two connecting plates and is arranged in parallel on the shell. The mounting plate is connected to the connecting plate. The vibration motor is arranged on the mounting plate.
6. The steel shot recycling device according to claim 5, characterized in that: The separation assembly includes a first separation screen, a second separation screen, a third separation screen and a fourth separation screen which are arranged in parallel in the shell in sequence, the first separation screen is arranged close to the feed port, and the first separation screen, the second separation screen, the third separation screen and the fourth separation screen are all connected to a discharge channel.