An ultrasonic water separator

Abstract

This utility model discloses an ultrasonic sprue separator, belonging to the technical field of sprue separation equipment. It includes a sprue separator body, a feeding hopper mounted on the sprue separator body, and a discharge hopper connected to the top of the feeding hopper. The bottom of the feeding hopper has two sets of through holes, and the interior of each through hole is sequentially equipped with a first filter screen and a second filter screen for screening debris and waste. The bottom of the feeding hopper and the discharge hopper are equipped with vibration components for screening and discharging. A limiting baffle is connected to the top of the feeding hopper, and an assembly plate is movably connected to one side of the limiting baffle. A dust removal component for cleaning dust is installed on the surface of the assembly plate. This utility model can remove debris and dust mixed in with the product during the sprue separation and conveying process, effectively improving production efficiency and ensuring product quality.

Description

Technical Field

[0001] This utility model relates to the technical field of water outlet separation equipment, specifically an ultrasonic water outlet separator. Background Technology

[0002] In plastic molding production, regardless of whether the mold structure is a single-cavity or multi-cavity mold, the molded plastic parts generally have waste material left over from the injection, commonly known as "sprue." Existing methods for removing sprue material include manual shearing, machine shearing, and ultrasonic separation. Ultrasonic sprue separators utilize the principle of ultrasonic mechanical vibration to shake the plastic parts attached to the sprue off, achieving sprue separation. However, existing ultrasonic sprue separation processes generate dust and debris, which can easily mix into the product. This dust and debris, collected through a hopper, necessitates an additional product screening and dust removal process after collection, impacting subsequent work efficiency. Therefore, we need to propose an ultrasonic sprue separator. Utility Model Content

[0003] The purpose of this invention is to provide an ultrasonic sprue separator that can remove debris and dust mixed in the product during the sprue separation and conveying process, thereby effectively improving the production efficiency and ensuring the quality of the product, and solving the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides: an ultrasonic sprue separator, comprising a sprue separator body, a feed hopper mounted on the sprue separator body, and a discharge hopper connected to the top of the feed hopper; the bottom of the feed hopper has two sets of through holes, and the interior of the through holes is sequentially provided with a first filter screen and a second filter screen for screening debris and waste; the bottom of the feed hopper and the discharge hopper are provided with a vibration assembly for screening and discharging; the top of the feed hopper is connected to a limit baffle, and one side of the limit baffle is movably connected to an assembly plate, the surface of which is equipped with a dust removal assembly for dust cleaning.

[0005] Preferably, the vibration assembly includes: a fixed plate symmetrically installed at the bottom of the feed hopper, and a mounting guide rod slidably installed on the fixed plate; wherein, one end of the mounting guide rod is connected to the mounting plate, the mounting plate is connected to the internal frame of the main body of the water separator, and the other end of the mounting guide rod is connected to an anti-detachment plate.

[0006] Preferably, a vibrating motor is fixedly installed at the bottom of the feeding hopper, a protective plate is connected to one side of the fixed plate, and a first spring is provided on the inner side of the protective plate.

[0007] Preferably, the first spring is fitted onto the surface of the mounting guide rod, and one end of the first spring is connected to the surface of the anti-detachment plate, while the other end of the first spring is connected to the fixing plate.

[0008] Preferably, a positioning plate is connected to the bottom of the hopper, a positioning rod is slidably connected to the surface of the positioning plate, and a second spring is respectively fitted on the surface of the positioning rod on both sides of the positioning plate.

[0009] Preferably, the dust removal assembly includes: a negative pressure dust collection device embedded in the surface of the assembly plate, and an installation partition connected to the bottom of the feed hopper; wherein, the top of the negative pressure dust collection device is connected to a negative pressure pipe, and the other end of the negative pressure pipe is connected to a dust collection device.

[0010] Preferably, the mounting partition is inclined on one side of the first filter screen, and a dust blowing fan facing the first filter screen is mounted on the surface of the mounting partition.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This invention, through the coordinated arrangement of a feeding hopper, assembly plate, first filter screen, second filter screen, vibration component, and dust removal component, enables the screening of debris and waste materials through dual filtration by the first and second filter screens located at the bottom of the feeding hopper. This effectively prevents debris and waste materials from being mixed inside the product and collected. Simultaneously, the spring buffer of the vibration component works in conjunction with the vibration motor to drive the feeding hopper and discharge hopper to vibrate at high frequency and micro-amplitude, effectively preventing material blockage and ensuring smooth product discharge from the feeding hopper. Furthermore, during the screening process, the negative pressure dust collection device and dust blowing fan of the dust removal component actively adsorb scattered dust and directionally clean the dust accumulated on the filter screen, significantly improving the working environment, reducing pollution, and increasing maintenance filtration efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a schematic diagram of the feeding hopper structure of this utility model;

[0015] Figure 3 This is a schematic diagram of the assembly plate structure of this utility model;

[0016] Figure 4 This is a schematic diagram of the mounting guide rod structure of this utility model.

[0017] In the diagram: 1. Main body of the slurry separator; 2. Feed hopper; 3. Discharge hopper; 4. Limiting baffle; 5. Assembly plate; 6. Negative pressure dust collection device; 7. Negative pressure pipe; 8. First filter screen; 9. Second filter screen; 10. Mounting baffle; 11. Dust blowing fan; 12. Vibration motor; 13. Fixing plate; 14. Protective plate; 15. Mounting guide rod; 16. Mounting plate; 17. Anti-detachment plate; 18. First spring; 19. Positioning plate; 20. Positioning rod; 21. Second spring. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Please see Figure 1-4 This utility model provides: an ultrasonic sprue separator, including a sprue separator body 1, a feed hopper 2 installed on the sprue separator body 1, and a discharge hopper 3 connected to the top of the feed hopper 2; the bottom of the feed hopper 2 is provided with two sets of through holes, and the inside of the through holes is sequentially provided with a first filter screen 8 and a second filter screen 9 for screening debris and waste materials; the bottom of the feed hopper 2 and the discharge hopper 3 is provided with a vibration component for screening and discharging materials; the top of the feed hopper 2 is connected to a limit baffle 4, and an assembly plate 5 is movably connected to one side of the limit baffle 4, and a dust removal component for dust cleaning is installed on the surface of the assembly plate 5.

[0020] It is worth noting that, through the coordinated arrangement of the feeding hopper 2, assembly plate 5, first filter screen 8, second filter screen 9, and vibration dust removal components, the debris and dust mixed in the product can be screened out during the water outlet separation and conveying process, effectively improving the production efficiency and ensuring the quality of the product.

[0021] The vibration assembly includes: a fixed plate 13 symmetrically installed at the bottom of the feed hopper 2, and a mounting guide rod 15 slidably installed on the fixed plate 13; wherein, one end of the mounting guide rod 15 is connected to a mounting plate 16, the mounting plate 16 is connected to the internal frame of the main body 1 of the water separator, and the other end of the mounting guide rod 15 is connected to an anti-detachment plate 17.

[0022] Specifically, the fixing plate 13 is a limiting structure that cooperates with the mounting guide rod 15 to facilitate the movement of the feeding hopper 2 by the vibration motor 12. In conjunction with the first spring 18 on the mounting guide rod 15, it can further improve the vibration effect, thereby separating the product from the debris and dust. The anti-detachment plate 17 plays a limiting role for the first spring 18 to prevent it from falling off.

[0023] A vibratory motor 12 is fixedly installed at the bottom of the feeding hopper 2. A protective plate 14 is connected to one side of the fixed plate 13, and a first spring 18 is provided on the inner side of the protective plate 14. The first spring 18 is fitted onto the surface of the mounting guide rod 15, and one end of the first spring 18 is connected to the surface of the anti-detachment plate 17, while the other end of the first spring 18 is connected to the fixed plate 13.

[0024] Furthermore, the vibrating motor 12 performs the function of vibrating and screening the feed hopper 2, and separates the product and debris through the first filter screen 8 and the second filter screen 9. The first filter screen 8 screens out small debris and works with the dust removal component to remove dust. The protective plate 14 protects the first spring 18 on the mounting guide rod 15.

[0025] In addition, a positioning plate 19 is connected to the bottom of the hopper 3, and a positioning rod 20 is slidably connected to the surface of the positioning plate 19. Second springs 21 are respectively fitted on both sides of the positioning rod 20. The positioning plate 19 is the structure that connects the positioning rod 20 to the hopper 3. The positioning rod 20 has the same structure as the mounting guide rod 15, mounting plate 16 and anti-detachment plate 17, and is connected to the inside of the main body 1 of the water separator, serving as a load-bearing and positioning device.

[0026] The dust removal assembly includes a negative pressure dust collection device 6 embedded in the surface of the mounting plate 5, and a mounting partition 10 connected to the bottom of the feed hopper 2; wherein, the top of the negative pressure dust collection device 6 is connected to a negative pressure pipe 7, and the other end of the negative pressure pipe 7 is connected to a dust collection device. The mounting partition 10 is inclinedly arranged on one side of the first filter screen 8, and a dust blowing fan 11 facing the first filter screen 8 is installed on the surface of the mounting partition 10.

[0027] The assembly plate 5 is used to assemble the negative pressure dust collection device 6. The limiting baffle 4 is a limiting structure that cooperates with the feeding hopper 2 and the assembly plate 5 to improve the dust removal function of the negative pressure dust collection device 6 on the assembly plate 5. The negative pressure dust collection device 6 can achieve centralized dust treatment by connecting to the dust collection equipment through the negative pressure pipe 7. The inclined installation of the mounting partition 10 can optimize the airflow path of the dust blowing fan 11 and improve the dust cleaning effect between products.

[0028] The material can be screened by the dual filtration of the first filter screen 8 and the second filter screen 9 set at the bottom of the feeding hopper 2, effectively preventing the debris and waste from being mixed inside the product and collected. At the same time, the spring buffer of the vibration component and the vibration motor work together to drive the feeding hopper and the discharge hopper to vibrate at high frequency and micro amplitude, effectively preventing material blockage and ensuring smooth product discharge in the feeding hopper 2. In addition, during the screening process, the negative pressure dust collection device and dust blowing fan of the dust removal component actively adsorb the scattered dust and clean the dust accumulated on the filter screen in a directional manner, significantly improving the working environment, reducing pollution, and improving the maintenance filtration efficiency.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An ultrasonic slurry separator, characterized in that, include: The main body (1) of the sprue separator, the feeding hopper (2) installed on the main body (1) of the sprue separator, and the feeding hopper (3) connected to the top of the feeding hopper (2); The bottom of the feed hopper (2) is provided with two sets of through holes, and the inside of the through holes is provided with a first filter screen (8) and a second filter screen (9) for screening debris and waste. The bottom of the feeding hopper (2) and the feeding hopper (3) are provided with vibration components for screening and feeding. The top of the feed hopper (2) is connected to a limiting baffle (4), and an assembly plate (5) is movably connected to one side of the limiting baffle (4). A dust removal component for dust cleaning is installed on the surface of the assembly plate (5).

2. The ultrasonic sprue separator according to claim 1, characterized in that: The vibration component includes: A fixing plate (13) symmetrically installed at the bottom of the feed hopper (2), and Mounting guide rod (15) is slidably mounted on the fixed plate (13); One end of the mounting guide rod (15) is connected to a mounting plate (16), the mounting plate (16) is connected to the internal frame of the main body (1) of the water separator, and the other end of the mounting guide rod (15) is connected to an anti-detachment plate (17).

3. The ultrasonic sprue separator according to claim 2, characterized in that: A vibration motor (12) is fixedly installed at the bottom of the feeding hopper (2), and a protective plate (14) is connected to one side of the fixed plate (13). A first spring (18) is provided on the inner side of the protective plate (14).

4. An ultrasonic sprue separator according to claim 3, characterized in that: The first spring (18) is fitted onto the surface of the mounting guide rod (15), and one end of the first spring (18) is connected to the surface of the anti-detachment plate (17), while the other end of the first spring (18) is connected to the fixing plate (13).

5. An ultrasonic sprue separator according to claim 1, characterized in that: The bottom of the hopper (3) is connected to a positioning plate (19), and a positioning rod (20) is slidably connected to the surface of the positioning plate (19). The surfaces of the positioning rod (20) are respectively fitted with second springs (21) on both sides of the positioning plate (19).

6. An ultrasonic sprue separator according to claim 1, characterized in that: The dust removal component includes: The negative pressure dust collection device (6) is embedded in the surface of the assembly plate (5), and A mounting baffle (10) is connected to the bottom of the feed hopper (2); The negative pressure dust collection device (6) is connected to a negative pressure pipe (7) at its top, and the other end of the negative pressure pipe (7) is connected to a dust collection device.

7. An ultrasonic sprue separator according to claim 6, characterized in that: The mounting partition (10) is inclinedly disposed on one side of the first filter screen (8), and a dust blowing fan (11) facing the first filter screen (8) is mounted on the surface of the mounting partition (10).

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