Light aggregate dry-mixed mortar production system and process thereof

By designing screening, sorting, and vibration mechanisms for a lightweight aggregate dry-mixed mortar production system, the problem of large particles affecting quality in lightweight aggregate concrete production was solved, achieving efficient screening and removal, and reducing economic losses and labor intensity.

CN117697963BActive Publication Date: 2026-06-26ZHEJIANG LONGYOU TONGQU BUILDING MATERIALS CO LTD

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
ZHEJIANG LONGYOU TONGQU BUILDING MATERIALS CO LTD
Filing Date
2023-12-29
Publication Date
2026-06-26

AI Technical Summary

Technical Problem

In the current production process of lightweight aggregate concrete, due to the varying sizes of lightweight aggregate particles, larger particles can easily affect the quality of concrete, leading to economic losses and increased labor intensity.

Method used

A lightweight aggregate dry-mixed mortar production system was designed, including a screening mechanism, a material distribution mechanism, and a vibration mechanism. The screening mechanism screens the lightweight aggregate, the material distribution mechanism removes large pieces of lightweight aggregate, and the vibration mechanism prevents blockage, thereby improving production quality and efficiency.

Benefits of technology

It enables effective screening and removal of lightweight aggregates, significantly reducing economic losses, improving production quality and work efficiency, and reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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    Figure CN117697963B_ABST
Patent Text Reader

Abstract

The application provides a light aggregate dry-mixed mortar production system and a process thereof, and relates to the field of light aggregate concrete. The mixing device is fixedly installed on the inner side of a rack. The conveying device is installed on the outer side of the upper end of the mixing device. The support frame is fixedly installed on the outer side of the conveying device. The bottom plate is fixedly connected to the lower end of the conveying device. The support fixing members are provided in plurality, and each of the plurality of support fixing members is fixedly connected to the upper end surface of the bottom plate. The sliding frames are provided in plurality, and each of the plurality of sliding frames is slidingly connected to the inner side of the plurality of support fixing members. Through the arrangement, the light aggregate is screened, the production quality is improved, the economic loss is reduced, and the problem that the existing light aggregate concrete usually needs to be sent into a mixing device through a conveying device for mixing in the production process is solved. When light aggregate with large particles is sent into the mixing device, the overall quality of the light aggregate concrete is easily affected.
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Description

Technical Field

[0001] This invention relates to the field of lightweight aggregate concrete technology, and in particular to a lightweight aggregate dry-mixed mortar production system and process. Background Technology

[0002] Lightweight aggregate concrete refers to concrete with a dry apparent density of no more than 1950 kg / m³, made by using natural porous lightweight aggregate or artificial ceramsite as coarse aggregate, natural sand or lightweight sand as fine aggregate, and silicate cement, water and admixtures according to the mix proportion requirements. Lightweight aggregate is a special aggregate selected to reduce the weight of concrete and improve thermal performance.

[0003] According to application number CN202011017047.0, a lightweight aggregate, its preparation method, and concrete using the lightweight aggregate are disclosed. The lightweight aggregate includes fiberglass particles, a silane coupling agent, and cement slurry. The cement slurry is prepared from cement, silica fume, hollow glass microspheres, an early-strength agent, and water. The preparation method is as follows: a diluent for the silane coupling agent is prepared, the pH of the diluent is adjusted, the silane coupling agent is added and ultrasonically mixed, fiberglass particles are added and stirred, after stirring, the fiberglass particles are removed, washed with anhydrous ethanol, and dried to obtain surface-modified fiberglass particles; cement slurry is prepared, the cement slurry is sprayed onto the surface-modified fiberglass particles and dried to obtain the lightweight aggregate. The concrete of this application includes cement, fly ash, silica fume, lightweight aggregate, sand, admixtures, and water. Both the lightweight aggregate and the concrete of this application have high strength, and the lightweight aggregate preparation method has the characteristics of high strength and good stability of the obtained lightweight aggregate.

[0004] However, in the production process of existing lightweight aggregate concrete, lightweight aggregates are usually fed into a mixing unit via a conveying device. Since the particles of lightweight aggregates are of different sizes, when larger particles of lightweight aggregates are fed into the mixing unit, it can easily affect the overall quality of the lightweight aggregate concrete and cause economic losses. Summary of the Invention

[0005] In view of this, the present invention provides a lightweight aggregate dry-mixed mortar production system and process, which has the advantages of reducing economic losses, improving work efficiency and reducing labor intensity.

[0006] This invention provides a lightweight aggregate dry-mixed mortar production system and process, specifically including: a frame, mixing equipment, conveying equipment, a support frame, a base plate, supporting fasteners, a sliding frame, a hopper, a fixed shell, a fixed plate, a vibrating motor, a supporting plate, a distributing motor, a screening mechanism, a distributing mechanism, and a vibrating mechanism; the mixing equipment is fixedly installed on the inner side of the frame; the conveying equipment is installed on the outer side of the upper part of the mixing equipment; the support frame is fixedly installed on the outer side of the conveying equipment; the base plate is fixedly connected to the lower end of the conveying equipment; multiple supporting fasteners are provided, and multiple supporting fasteners are fixedly connected to the base plate. The upper end face; multiple sliding frames are provided, and the multiple sliding frames are slidably connected to the inner side of multiple supporting fixing parts; the hopper is fixedly connected to the upper end face of the multiple sliding frames; two fixing shells are provided, and both fixing shells are fixedly connected to the outer side of the hopper; the fixing plate is fixedly connected to the outer side of the fixing shell; the vibration motor is fixedly installed on the upper end face of the fixing plate; the support plate is fixedly connected to the outer side of the hopper; the material distributing motor is fixedly installed on the upper end face of the support plate; the screening mechanism is located inside the hopper; the material distributing mechanism is located inside the hopper; the vibration mechanism is located outside the hopper.

[0007] Furthermore, the screening mechanism includes: screening inclined rods, adjusting grooves, first hinge rods, second hinge rods, and threaded blocks; multiple screening inclined rods are provided, and all multiple screening inclined rods are slidably connected to the inner side of the hopper; multiple adjusting grooves are provided, and multiple adjusting grooves are respectively opened on the inner side of multiple screening inclined rods; multiple first hinge rods are provided, and the middle parts of multiple first hinge rods are rotatably connected to the rear end of multiple screening inclined rods; multiple second hinge rods are provided, and the middle parts of multiple second hinge rods are rotatably connected to the rear end of multiple screening inclined rods, and the multiple second hinge rods are respectively hinged to multiple first hinge rods, and the arrangement of the first hinge rods and second hinge rods together constitutes a scissor mechanism; two threaded blocks are provided, and the two threaded blocks are respectively rotatably connected to the rear end faces of the two middle second hinge rods, and the inner side of the threaded blocks is provided with threads.

[0008] Furthermore, the screening mechanism also includes: a fixed rod, a fixed bracket, a double-ended lead screw, a worm gear, a worm, and an operating wheel; two fixed rods are provided, both of which are fixedly connected to the rear end face of the hopper; the fixed bracket is fixedly connected to the rear end face of the hopper; the double-ended lead screw is threaded to the inner side of two threaded blocks, and the double-ended lead screw is rotatably connected to the inner side of the two fixed rods, with opposite threads at its upper and lower ends; the worm gear is fixedly connected to the upper end face of the double-ended lead screw; the worm is rotatably connected to the inner side of the fixed bracket, and the worm meshes with the worm gear; the operating wheel is fixedly connected to the rear end face of the worm.

[0009] Furthermore, the material distribution mechanism includes: a fixed sprocket, a tensioning sprocket, a support sprocket, and a transmission chain; there are two sets of fixed sprockets, both sets of which are rotatably connected to the inside of the hopper, and the lower fixed sprocket is fixedly connected to the material distribution motor; there are two tensioning sprockets, both of which are rotatably connected to the inside of the hopper; there are two support sprockets, both of which are rotatably connected to the inside of the hopper; there are two transmission chains, each of which covers the outside of the two sets of fixed sprockets.

[0010] Furthermore, the material distribution mechanism also includes: chain plate components, fixing blocks, and sliding grooves; the chain plate components are fixedly connected to the inner side of two transmission chains; multiple fixing blocks are provided, and multiple fixing blocks are respectively fixedly connected to the outer side of the chain plate components; multiple sliding grooves are provided, and multiple sliding grooves are respectively opened on the inner side of multiple fixing blocks.

[0011] Furthermore, the material distribution mechanism also includes: flexible components, sliding blocks, and material distribution rods; multiple flexible components are provided, and the multiple flexible components are slidably connected to the outside of multiple fixed blocks respectively; multiple sets of sliding blocks are provided, and the multiple sets of sliding blocks are fixedly connected to the inside of multiple flexible components respectively, and the multiple sets of sliding blocks are slidably connected to the inside of multiple material distribution rods respectively; multiple sets of material distribution rods are provided, and the multiple sets of material distribution rods are fixedly connected to the outside of multiple flexible components respectively.

[0012] Furthermore, the material distribution mechanism also includes: a connecting plate, a connecting rod, a receiving inclined plate, and a discharge component; there are two connecting plates, both of which are fixedly connected to the front end face of the hopper; there are multiple connecting rods, all of which are fixedly connected to the front end face of the hopper; the receiving inclined plate is fixedly connected to the front end of the two connecting plates; and the discharge component is fixedly connected to the front end face of the multiple connecting rods.

[0013] Furthermore, the vibration mechanism includes: a fixed shaft and vibration cams; the fixed shaft is rotatably connected to the inner side of the hopper and fixedly connected to the right end of the vibration motor shaft; two vibration cams are provided, and the two vibration cams are respectively fixedly connected to the outer sides of the left and right ends of the fixed shaft.

[0014] Furthermore, the vibration mechanism also includes: guide shafts and compression springs; multiple guide shafts are provided, each fixedly connected to the upper end face of multiple support fixing members, and the multiple guide shafts are slidably connected to multiple sliding frames; multiple compression springs are provided, each fixedly connected to the upper end face of multiple support fixing members, and the upper end of each compression spring is fixedly connected to the lower end face of multiple sliding frames.

[0015] Beneficial effects

[0016] This invention achieves the screening of lightweight aggregates through the setting of a screening mechanism. By rotating the operating wheel, the operating wheel drives the worm to rotate. The rotation of the worm, through the meshing of the worm and worm wheel, drives the double-ended screw to rotate. Through the meshing of the double-ended screw and threaded blocks, the two threaded blocks slide in opposite directions when the double-ended screw rotates. The sliding of the threaded blocks drives the operation of a scissor mechanism composed of multiple first and second hinged rods. The operation of the scissor mechanism drives the screening inclined rods to slide. By adjusting the distance between adjacent screening inclined rods, lightweight aggregates of different sizes can be screened. The appropriate lightweight aggregates located at the upper end of the screening inclined rods pass through the gaps between adjacent screening inclined rods and fall onto the conveying equipment. After being conveyed, they are transported into the mixing equipment. This prevents larger pieces of lightweight aggregates from entering the mixing equipment and affecting the quality of lightweight aggregate concrete, thereby improving production quality and reducing economic losses.

[0017] Furthermore, the material distribution mechanism effectively removes large pieces of lightweight aggregate. As the screening bar slides, it drives the lower end of the flexible component to slide via an adjusting groove. When the distribution motor starts, it drives the transmission chain via a fixed sprocket. This transmission chain then moves the fixed block via a plate component. The displacement of the fixed block, in turn, drives the flexible component via a sliding block. During this process, the flexible component gradually adjusts to align with the adjusting groove. At this point, the flexible component delivers the unqualified lightweight aggregate from the upper end of the screening bar, allowing it to fall onto the surface of the receiving inclined plate. The aggregate is then discharged through the discharge component via the receiving inclined plate. This eliminates the need for manual operation, reducing workload, increasing efficiency, and lowering labor intensity.

[0018] In addition, the vibration mechanism enables the lightweight aggregate to vibrate during screening. The vibration motor drives the vibration cam to rotate via the fixed shaft, causing the hopper to vibrate and preventing blockage of the lightweight aggregate in the hopper, thus improving work efficiency.

[0019] Furthermore, the aforementioned mechanism enables the screening of lightweight aggregates, improving production quality and reducing economic losses. It also enables the removal of large pieces of lightweight aggregates, improving work efficiency and reducing labor intensity. Additionally, it allows for the vibration of lightweight aggregates during screening, preventing blockage in the hopper and further enhancing work efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings of the embodiments will be briefly described below.

[0021] The accompanying drawings described below are only related to some embodiments of the invention and are not intended to limit the invention.

[0022] In the attached diagram:

[0023] Figure 1 This is a schematic diagram of the main body of an embodiment of the present invention.

[0024] Figure 2 This is a schematic diagram of the sliding frame according to an embodiment of the present invention.

[0025] Figure 3 This is a schematic diagram of the structure of the screening bar according to an embodiment of the present invention.

[0026] Figure 4 This is a schematic diagram of the structure of the adjustment groove according to an embodiment of the present invention.

[0027] Figure 5 This is a schematic diagram of the structure of the second hinge rod according to an embodiment of the present invention.

[0028] Figure 6 This is an embodiment of the present invention. Figure 3 A magnified structural diagram of part A in the middle.

[0029] Figure 7 This is a schematic diagram of the tension sprocket according to an embodiment of the present invention.

[0030] Figure 8 This is a schematic diagram of the structure of the flexible component disassembled according to an embodiment of the present invention.

[0031] Figure 9 This is a schematic diagram of the structure of the vibration cam according to an embodiment of the present invention.

[0032] List of reference numerals

[0033] 1. Frame; 101. Fixed rod; 102. Fixed bracket; 103. Connecting plate; 104. Connecting rod; 2. Mixing equipment; 3. Conveying equipment; 4. Support frame; 5. Base plate; 6. Support fixing parts; 7. Sliding frame; 8. Hopper; 9. Fixed shell; 10. Fixed plate; 11. Vibrating motor; 12. Support plate; 13. Distributing motor; 14. Screening inclined bar; 1401. Adjusting groove; 15. First hinge rod; 16. Second hinge rod; 17. 18. Threaded block; 19. Double-ended lead screw; 20. Worm gear; 21. Worm; 22. Operating wheel; 23. Fixed sprocket; 24. Tensioning sprocket; 25. Supporting sprocket; 26. Transmission chain; 27. Chain plate; 28. Fixed block; 29. ​​Slide groove; 20. Flexible component; 21. Sliding block; 22. Material distribution rod; 33. Material receiving inclined plate; 34. Discharge component; 35. Fixed shaft; 36. Vibrating cam; 37. Guide shaft; 38. Compression spring. Detailed Implementation

[0034] Example 1:

[0035] Please refer to Figures 1-6 As shown:

[0036] This invention provides a lightweight aggregate dry-mixed mortar production system and its process, including a frame 1, a mixing device 2, a conveying device 3, a support frame 4, a base plate 5, supporting fasteners 6, a sliding frame 7, a hopper 8, a fixed shell 9, a fixed plate 10, a vibrating motor 11, a support plate 12, a distributing motor 13, a screening mechanism, a distributing mechanism, and a vibration mechanism; the mixing device 2 is fixedly installed inside the frame 1; the conveying device 3 is installed on the outer side of the upper end of the mixing device 2; the support frame 4 is fixedly installed on the outer side of the conveying device 3; the base plate 5 is fixedly connected to the lower end of the conveying device 3; multiple supporting fasteners 6 are provided, and multiple supporting fasteners 6 are fixedly connected to... The upper end face of the base plate 5; multiple sliding frames 7 are provided, and the multiple sliding frames 7 are slidably connected to the inner side of multiple supporting fixing parts 6 respectively; the hopper 8 is fixedly connected to the upper end face of the multiple sliding frames 7; two fixing shells 9 are provided, and the two fixing shells 9 are fixedly connected to the outer side of the hopper 8; the fixing plate 10 is fixedly connected to the outer side of the fixing shell 9; the vibration motor 11 is fixedly installed on the upper end face of the fixing plate 10; the support plate 12 is fixedly connected to the outer side of the hopper 8; the material distributing motor 13 is fixedly installed on the upper end face of the support plate 12; the screening mechanism is located inside the hopper 8; the material distributing mechanism is located inside the hopper 8; the vibration mechanism is located outside the hopper 8.

[0037] The screening mechanism includes: a fixed rod 101, a fixed bracket 102, screening inclined rods 14, an adjusting groove 1401, a first hinge rod 15, a second hinge rod 16, a threaded block 17, a double-ended lead screw 18, a worm gear 19, a worm 20, and an operating wheel 21. Multiple screening inclined rods 14 are provided, and each of the multiple screening inclined rods 14 is slidably connected to the inner side of the hopper 8. Multiple adjusting grooves 1401 are provided, and each of the multiple adjusting grooves 1401 is respectively opened inside the multiple screening inclined rods 14. Multiple first hinge rods 15 are provided, and the middle portions of each of the multiple first hinge rods 15 are rotatably connected to the rear ends of the multiple screening inclined rods 14. Multiple second hinge rods 16 are provided, and the middle portions of each of the multiple second hinge rods 16 are rotatably connected to the rear ends of the multiple screening inclined rods 14. The multiple second hinge rods 16 are respectively hinged to the multiple first hinge rods 15. The connecting rod 15 and the second hinge rod 16 together constitute the scissor mechanism; two threaded blocks 17 are provided, and the two threaded blocks 17 are rotatably connected to the rear end faces of the two second hinge rods 16 in the middle, and the inner side of the threaded blocks 17 is provided with threads; two fixed rods 101 are provided, and the two fixed rods 101 are fixedly connected to the rear end face of the hopper 8; the fixed bracket 102 is fixedly connected to the rear end face of the hopper 8; the double-ended lead screw 18 is threadedly connected to the inner side of the two threaded blocks 17, and the double-ended lead screw 18 is rotatably connected to the inner side of the two fixed rods 101, and the upper and lower ends of the double-ended lead screw 18 are respectively provided with opposite threads; the worm gear 19 is fixedly connected to the upper end face of the double-ended lead screw 18; the worm 20 is rotatably connected to the inner side of the fixed bracket 102, and the worm 20 meshes with the worm gear 19; the operating wheel 21 is fixedly connected to the rear end face of the worm 20.

[0038] The specific usage and function of this embodiment: Rotating the operating wheel 21 will drive the worm 20 to rotate. The rotation of the worm 20 will drive the double-ended screw 18 to rotate through meshing with the worm wheel 19. When the double-ended screw 18 rotates, it will drive the two threaded blocks 17 to slide to both sides through the threaded connection with the threaded blocks 17. When the threaded blocks 17 slide, they will drive the first hinge rod 15 and the second hinge rod 16 to clamp or open. The movement of the first hinge rod 15 and the second hinge rod 16 will drive the screening inclined rod 14 to slide to both sides. By adjusting the distance between the multiple screening inclined rods 14, the lightweight aggregate poured into the hopper 8 can be screened, so that the lightweight aggregate of appropriate size falls through the hopper 8 to the upper end of the conveying device 3. Then, through the operation of the conveying device 3, the lightweight aggregate is sent into the mixing device 2 to be mixed with concrete.

[0039] Example 2:

[0040] Based on Example 1, such as Figures 7-8 As shown, it also includes a material distribution mechanism, a connecting plate 103, a connecting rod 104, a fixed sprocket 22, a tensioning sprocket 23, a supporting sprocket 24, a transmission chain 25, a chain plate component 26, a fixing block 27, a slide groove 2701, a flexible component 28, a sliding block 2801, a material distribution rod 2802, a receiving inclined plate 29, and a discharge component 30; there are two connecting plates 103, and both connecting plates 103 are fixedly connected to the front end face of the hopper 8; there are multiple connecting rods 104. Multiple connecting rods 104 are fixedly connected to the front end face of the hopper 8; two sets of fixed sprockets 22 are provided, and both sets of fixed sprockets 22 are rotatably connected to the inside of the hopper 8, with the lower fixed sprocket 22 fixedly connected to the distributing motor 13; two tensioning sprockets 23 are provided, and both tensioning sprockets 23 are rotatably connected to the inside of the hopper 8; two support sprockets 24 are provided, and both support sprockets 24 are rotatably connected to the inside of the hopper 8; two transmission chains 25 are provided, and both... A transmission chain 25 is respectively wrapped around the outside of two sets of fixed sprockets 22; a chain plate 26 is fixedly connected to the inside of the two transmission chains 25; multiple fixed blocks 27 are provided, and multiple fixed blocks 27 are respectively fixedly connected to the outside of the chain plate 26; multiple sliding grooves 2701 are provided, and multiple sliding grooves 2701 are respectively opened on the inside of multiple fixed blocks 27; multiple flexible parts 28 are provided, and multiple flexible parts 28 are respectively slidably connected to the outside of multiple fixed blocks 27; multiple sets of sliding blocks 2801 are provided, and multiple sets of sliding blocks 2801 are respectively fixedly connected to the inside of multiple flexible parts 28, and multiple sets of sliding blocks 2801 are respectively slidably connected to the inside of multiple material distribution rods 2802; multiple sets of material distribution rods 2802 are provided, and multiple sets of material distribution rods 2802 are respectively fixedly connected to the outside of multiple flexible parts 28; a receiving inclined plate 29 is fixedly connected to the front end of two connecting plates 103; and a discharge part 30 is fixedly connected to the front end face of multiple connecting rods 104.

[0041] The specific usage and function of this embodiment: The flexible component 28 is inserted into the inner side of the adjustment groove 1401 at the front end of the screening inclined rod 14. When the screening inclined rod 14 is adjusted, the screening inclined rod 14 will drive the lower end of the flexible component 28 to slide through the adjustment groove 1401. When the dispensing motor 13 is started, the dispensing motor 13 will drive the transmission chain 25 through the fixed sprocket 22. The transmission of the transmission chain 25 will drive the chain plate component 26. The transmission of the chain plate component 26 will drive the flexible component 28 through the fixed block 27 and the sliding block 2801. Driven by the flexible component 28, the flexible component 28 will gradually overlap with the adjusting groove 1401 at the front end of the screening inclined bar 14 under the action of the adjusting groove 1401. At this time, the drive of the flexible component 28 will drive the material distribution rod 2802 to move. The displacement of the material distribution rod 2802 will send the larger light aggregate out of the hopper 8. The sent light aggregate will fall onto the upper end face of the receiving inclined plate 29. Through the receiving inclined plate 29, the light aggregate will fall into the discharge component 30. A collection device can be placed in advance below the discharge component 30 to collect the separated light aggregate.

[0042] Example 3:

[0043] Based on Example 1, such as Figure 9 As shown, it also includes a vibration mechanism, a fixed shaft 31, a vibration cam 32, a guide shaft 33, and a compression spring 34; the fixed shaft 31 is rotatably connected to the inner side of the hopper 8, and the fixed shaft 31 is fixedly connected to the right end of the rotating shaft of the vibration motor 11; there are two vibration cams 32, and the two vibration cams 32 are respectively fixedly connected to the outer sides of the left and right ends of the fixed shaft 31; there are multiple guide shafts 33, and the multiple guide shafts 33 are all fixedly connected to the upper end face of multiple support fixing parts 6, and the multiple guide shafts 33 are slidably connected to multiple sliding frames 7; there are multiple compression springs 34, and the multiple compression springs 34 are respectively fixedly connected to the upper end face of multiple support fixing parts 6, and the upper end of the multiple compression springs 34 is respectively fixedly connected to the lower end face of multiple sliding frames 7.

[0044] The specific usage and function of this embodiment: When the vibration motor 11 is started, it will drive the vibration cam 32 to rotate through the fixed shaft 31. The rotation of the vibration cam 32 will cause the hopper 8 to vibrate under the action of the compression spring 34, which will screen the light aggregate in the hopper 8, so that the light aggregate at the upper end of the screening bar 14 passes through the gap between the screening bars 14 and falls onto the upper end of the conveying device 3.

Claims

1. A lightweight aggregate dry-mixed mortar production system, comprising a frame (1), a mixing device (2), a conveying device (3), a support frame (4), a base plate (5), a support fixing component (6), a sliding frame (7), a hopper (8), a fixed shell (9), a fixed plate (10), a vibrating motor (11), a support plate (12), a material dispensing motor (13), a screening mechanism, a material dispensing mechanism, and a vibration mechanism; the mixing device (2) is fixedly installed on the inner side of the frame (1); the conveying device (3) is installed on the outer side of the upper end of the mixing device (2); the support frame (4) is fixedly installed on the outer side of the conveying device (3); the base plate (5) is fixedly connected to the lower end of the conveying device (3); characterized in that: Multiple support fixing members (6) are provided, and multiple support fixing members (6) are fixedly connected to the upper end face of the base plate (5); multiple sliding frames (7) are provided, and multiple sliding frames (7) are slidably connected to the inner side of multiple support fixing members (6); the hopper (8) is fixedly connected to the upper end face of multiple sliding frames (7); two fixing shells (9) are provided, and two fixing shells (9) are fixedly connected to the outer side of the hopper (8); the fixing plate (10) is fixedly connected to the outer side of the fixing shell (9); the vibration motor (11) is fixedly installed on the upper end face of the fixing plate (10); the support plate (12) is fixedly connected to the outer side of the hopper (8); the material dispensing motor (13) is fixedly installed on the upper end of the support plate (12). The screening mechanism is located inside the hopper (8); the material distribution mechanism is located inside the hopper (8); the vibration mechanism is located outside the hopper (8); the screening mechanism includes: a screening inclined rod (14), an adjusting groove (1401), a first hinge rod (15), a second hinge rod (16), a threaded block (17), a fixed rod (101), a fixed bracket (102), a double-ended screw (18), a worm gear (19), a worm (20), an operating wheel (21), a fixed sprocket (22), a tensioning sprocket (23), a supporting sprocket (24), a transmission chain (25), a chain plate (26), a fixed block (27), a sliding groove (2701), a flexible part (28), a sliding block (2801), and a material distribution mechanism. Rod (2802); multiple screening inclined rods (14) are provided, and multiple screening inclined rods (14) are slidably connected to the inner side of the hopper (8); multiple adjustment grooves (1401) are provided, and multiple adjustment grooves (1401) are respectively opened on the inner side of multiple screening inclined rods (14); multiple first hinge rods (15) are provided, and the middle part of multiple first hinge rods (15) is rotatably connected to the rear end of multiple screening inclined rods (14); multiple second hinge rods (16) are provided, and the middle part of multiple second hinge rods (16) is rotatably connected to the rear end of multiple screening inclined rods (14), and multiple second hinge rods (16) are respectively hinged to multiple first hinge rods (15), and the first hinge rods (15) and the second hinge rods (16) are designed to be connected to each other. The components together constitute the scissor mechanism; there are two threaded blocks (17), which are rotatably connected to the rear end faces of the two second hinge rods (16) in the middle, and the inner side of the threaded blocks (17) is provided with threads; there are two fixed rods (101), which are fixedly connected to the rear end face of the hopper (8); the fixed bracket (102) is fixedly connected to the rear end face of the hopper (8); the double-ended screw (18) is threaded to the inner side of the two threaded blocks (17), and the double-ended screw (18) is rotatably connected to the inner side of the two fixed rods (101), and the upper and lower ends of the double-ended screw (18) are respectively provided with opposite threads; the worm gear (19) is fixedly connected to the upper end face of the double-ended screw (18);The worm (20) is rotatably connected to the inner side of the fixed bracket (102), and the worm (20) meshes with the worm wheel (19); the operating wheel (21) is fixedly connected to the rear end face of the worm (20); there are two sets of fixed sprockets (22), both sets of fixed sprockets (22) are rotatably connected to the inner side of the hopper (8), and the lower fixed sprocket (22) is fixedly connected to the material distribution motor (13); there are two tension sprockets (23), both tension sprockets (23) are rotatably connected to the inner side of the hopper (8); there are two support sprockets (24), both support sprockets (24) are rotatably connected to the inner side of the hopper (8); there are two transmission chains (25), the two transmission chains (25) respectively cover the outer side of the two sets of fixed sprockets (22); the chain plate (26) is fixedly connected to Inside the two transmission chains (25); multiple fixed blocks (27) are provided, and multiple fixed blocks (27) are respectively fixedly connected to the outside of the chain plate (26); multiple sliding grooves (2701) are provided, and multiple sliding grooves (2701) are respectively opened inside the multiple fixed blocks (27); multiple flexible parts (28) are provided, and multiple flexible parts (28) are respectively slidably connected to the outside of the multiple fixed blocks (27); multiple sets of sliding blocks (2801) are provided, and multiple sets of sliding blocks (2801) are respectively fixedly connected to the inside of the multiple flexible parts (28), and multiple sets of sliding blocks (2801) are respectively slidably connected to the inside of the multiple material distribution rods (2802); multiple sets of material distribution rods (2802) are provided, and multiple sets of material distribution rods (2802) are respectively fixedly connected to the outside of the multiple flexible parts (28).

2. The lightweight aggregate dry-mixed mortar production system as described in claim 1, characterized in that: The material distribution mechanism includes: a connecting plate (103), a connecting rod (104), a receiving inclined plate (29), and a discharge component (30); there are two connecting plates (103), and both connecting plates (103) are fixedly connected to the front end face of the hopper (8); there are multiple connecting rods (104), and multiple connecting rods (104) are fixedly connected to the front end face of the hopper (8); the receiving inclined plate (29) is fixedly connected to the front end of the two connecting plates (103); the discharge component (30) is fixedly connected to the front end face of the multiple connecting rods (104).

3. The lightweight aggregate dry-mixed mortar production system as described in claim 1, characterized in that: The vibration mechanism includes a fixed shaft (31) and a vibration cam (32); the fixed shaft (31) is rotatably connected to the inner side of the hopper (8), and the fixed shaft (31) is fixedly connected to the right end of the rotating shaft of the vibration motor (11); there are two vibration cams (32), and the two vibration cams (32) are respectively fixedly connected to the outer sides of the left and right ends of the fixed shaft (31).

4. The lightweight aggregate dry-mixed mortar production system as described in claim 3, characterized in that: The vibration mechanism further includes: guide shafts (33) and compression springs (34); multiple guide shafts (33) are provided, and multiple guide shafts (33) are fixedly connected to the upper end face of multiple support fixing members (6), and multiple guide shafts (33) are slidably connected to multiple sliding frames (7); multiple compression springs (34) are provided, and multiple compression springs (34) are respectively fixedly connected to the upper end face of multiple support fixing members (6), and the upper end of multiple compression springs (34) is respectively fixedly connected to the lower end face of multiple sliding frames (7).

5. The production process of the lightweight aggregate dry-mixed mortar production system as described in claim 1 includes the following steps: Materials preparation: (1) Lightweight aggregate: Select appropriate lightweight aggregates, such as expanded perlite, expanded vermiculite, expanded polystyrene, etc. Determine the type of aggregate according to the needs of use. The specific gravity of lightweight aggregates should be less than that of ordinary concrete aggregates to ensure the lightweight characteristics of concrete. (2) Cement: Cement is the cementing material for lightweight aggregate concrete. Cement with stable quality and strength grade should be selected. Commonly used cements include silicate cement and ordinary silicate cement. (3) Admixtures: Admixtures can improve the performance of lightweight aggregate concrete, such as water-reducing agents, air-entraining agents, and early-strength agents; Mixing ratio: The mix proportion is crucial for ensuring the performance of lightweight aggregate concrete. The water-cement ratio and aggregate ratio are determined according to the specific requirements of the building. The mix proportion for high-strength lightweight aggregate concrete is cement:fine aggregate:coarse aggregate:water = 1:2-3:3-4:0.4-0.5; the mix proportion for low-strength lightweight aggregate concrete is cement:water:lightweight aggregate = 1:0.4-0.5:6-8; and the mix proportion for lightweight aggregate concrete for pressure pipelines is cement:water:lightweight aggregate = 1:5:0.

38. Material mixing: According to the determined proportions, add the prepared cement, lightweight aggregate, mortar, and admixtures to the dry mixer and mix them, ensuring that the mixing time is 3-5 minutes. Packaging and shipping: The mixed lightweight aggregate concrete is loaded into woven bags, sealed with a sealing machine, and then placed into a conveyor belt for transport.