1600-ton mould pressing one-time forming Chinese character'chuan '-shaped plane tray hydraulic machine
By introducing hydraulic mechanism, sliding structure and ejection device into the hydraulic press, automatic injection molding and demolding of 1,600 tons of molded one-piece Sichuan-shaped flat pallet hydraulic press has been achieved, solving the problem of the lack of automatic demolding structure of existing hydraulic presses and improving safety and productivity.
Patent Information
- Application Number
- CN202421550931.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-03
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2034-07-03
AI Technical Summary
The existing hydraulic presses with buffer structure lack automatic mold release structure, which is highly dangerous and requires manual operation.
A 1600-ton molded primary molding Sichuan-shaped flat pallet hydraulic press is designed, which includes a hydraulic mechanism, a sliding structure and an ejection device. Automatic injection molding and molding are achieved through the synergy between the hydraulic mechanism and the sliding structure. The ejection device uses a driving motor and a gear. The system realizes automatic ejection of the product.
The automatic mold release of the hydraulic press is achieved, safety and production efficiency are improved, the risk of manual operation is reduced, and the product molding pass rate is improved.
Smart Images

Figure CN222309730U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic presses, specifically a 1600-ton hydraulic press for one-time molding of a Sichuan-shaped flat pallet by molding Background Art
[0002] The bottom of the Sichuan-shaped flat pallet is in the shape of three crossbeams, which is basically the same as the Chinese character 'Chuan'. On the one hand, it is convenient for everyone to select and view plastic pallets, and on the other hand, it is also for unified management. Therefore, in the unified name of the national standard, it is named the Chuan-shaped pallet.
[0003] A hydraulic press with a buffer structure described in the patent with the patent announcement number CN 220864828 U includes a base. A hydraulic mechanism is arranged on the top of the base, and a buffer mechanism is arranged inside the base. The buffer mechanism includes a buffer plate, the buffer plate is slidably connected inside the base, a buffer rod is fixedly installed on the top of the buffer plate, the buffer rod penetrates the top wall of the base, and a primary buffer component and a secondary buffer component are arranged between the buffer plate and the inner bottom wall of the base. The utility model relates to the technical field of hydraulic presses; for this hydraulic press with a buffer structure, when a brittle object breaks, the buffer plate quickly moves downward under the action of the huge force of the upper pressing plate above, and the moving plate also quickly moves downward. At this time, the non-Newtonian fluid will block the quickly moving moving plate and absorb the force generated by the pressing plate, so that the pressing plate will not quickly impact the lower hydraulic platform, thus realizing the buffering and protection of the pressing plate. However, this device lacks a demoulding structure, and manual demoulding is required, making the device highly dangerous.
[0004] Based on this, a 1600-ton hydraulic press for one-time molding of a Sichuan-shaped flat pallet by molding is now provided, which can eliminate the disadvantages of the existing device. Summary of the Utility Model
[0005] The purpose of the utility model is to provide a 1600-ton hydraulic press for one-time molding of a Sichuan-shaped flat pallet by molding to solve the problems in the background art.
[0006] To achieve the above purpose, the utility model provides the following technical solutions:
[0007] A 1600-ton hydraulic press for one-time molding of a Sichuan-shaped flat pallet by molding includes a base. A limit slide bar is arranged at the upper end of the base, a top plate is arranged at the upper end of the limit slide bar, a hydraulic mechanism is arranged on the top plate, an upper mold is arranged at the output end of the hydraulic mechanism, a lower mold is also arranged at the upper end of the base, a sliding structure is connected to the lower end of the lower mold, and an ejection device is arranged on the left side of the lower mold.
[0008] On the basis of the above technical solutions, the utility model also provides the following optional technical solutions:
[0009] In an optional scheme: the hydraulic mechanism includes a hydraulic cylinder, a hydraulic piston rod and a hydraulic piston plate, the hydraulic cylinder is arranged on the top plate, the lower end of the hydraulic cylinder is provided with a hydraulic piston rod, the lower end of the hydraulic piston rod is connected to the hydraulic piston plate, and the lower end of the hydraulic piston plate is fixedly connected to the upper mold.
[0010] In an optional scheme: the sliding structure includes a slider, a slide rail, a screw and a first drive motor, the slider is arranged at the lower end of the lower mold and slides on the slide rail, the slide rail is arranged in the base, the screw passes through the slider and is arranged on both sides of the slide rail, and the output end of the first drive motor is connected to the input end of the screw.
[0011] In an optional scheme: the ejection device includes a protective shell, a second drive motor, a gear, a rack and an ejection block, the protective shell is arranged at the upper end of the base, the second drive motor is arranged in the protective shell, the input end of the gear is connected to the output end of the second drive motor, the rack is arranged below the gear, and an ejection block is provided at one end of the rack close to the lower mold.
[0012] In an optional solution: a roller is provided at the lower end of the rack, and a slide groove is provided on the base at a position opposite to the roller.
[0013] In an optional solution: a sliding sleeve is provided on the hydraulic piston plate at a position opposite to the position of the limiting sliding rod.
[0014] In an optional solution, an inclined plate is provided on one end of the base away from the ejection device.
[0015] In an optional solution: an injection port is provided on the side wall of the lower mold.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0017] During the working process of the utility model, the lower mold is closed under the action of the sliding structure, and the upper mold is moved down under the action of the hydraulic mechanism to fit with the lower mold to form an injection cavity, and then injection is performed through the injection port set on the side wall of the lower mold. After the product is cooled and formed, the upper mold is moved up under the action of the hydraulic mechanism, and the lower mold is separated under the action of the sliding structure, and the ejection device starts to work to eject the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0019] Figure 2 It is a cross-sectional view of the ejection device of the utility model.
[0020] Figure 3 It is a top view of the sliding structure of the utility model.
[0021] Notes on the accompanying drawings: 100, base; 101, inclined plate; 102, injection port; 200, limit slide; 300, top plate; 400, hydraulic mechanism; 401, hydraulic cylinder; 402, hydraulic piston rod; 403, hydraulic piston plate; 404, sliding sleeve; 500, upper mold; 600, lower mold; 700, sliding structure; 701, slider; 702, slide rail; 703, screw; 704, first drive motor; 800, ejector device; 801, protective shell; 802, second drive motor; 803, gear; 804, rack; 805, ejector block; 806, slide groove; 807, roller. DETAILED DESCRIPTION
[0022] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. Example 1
[0023] In one embodiment, Figure 1-Figure 3 As shown, a 1600-ton hydraulic press for molding a Sichuan-shaped flat pallet in one step includes a base 100, a limiting slide bar 200 is provided at the upper end of the base 100, a top plate 300 is provided at the upper end of the limiting slide bar 200, a hydraulic mechanism 400 is provided on the top plate 300, an upper mold 500 is provided at the output end of the hydraulic mechanism 400, a lower mold 600 is also provided at the upper end of the base 100, a sliding structure 700 is connected to the lower end of the lower mold 600, and an ejection device 800 is provided on the left side of the lower mold 600. Through the above arrangement, the hydraulic mechanism 400 can fit the upper mold 500 and the lower mold 600 along the limiting slide bar 200, and the lower mold 600 can be separated and closed under the action of the sliding structure 700, so as to facilitate demolding after processing.
[0024] In one embodiment, Figure 1 As shown, the hydraulic mechanism 400 includes a hydraulic cylinder 401, a hydraulic piston rod 402 and a hydraulic piston plate 403. The hydraulic cylinder 401 is arranged on the top plate 300. The lower end of the hydraulic cylinder 401 is provided with a hydraulic piston rod 402. The lower end of the hydraulic piston rod 402 is connected to the hydraulic piston plate 403. The lower end of the hydraulic piston plate 403 is fixedly connected to the upper mold 500. Through the above arrangement, the upper mold 500 can follow the hydraulic piston plate 403 to move down to fit with the lower mold 600, and under the strong hydraulic action, it is guaranteed that the product is formed in one time and the qualified rate is improved.
[0025] In one embodiment, Figure 3As shown, the sliding structure 700 includes a slider 701, a slide rail 702, a screw 703 and a first drive motor 704. The slider 701 is arranged at the lower end of the lower mold 600 and is slidably arranged on the slide rail 702. The slide rail 702 is arranged in the base 100. The screw 703 passes through the slider 701 and is arranged on both sides of the slide rail 702. The output end of the first drive motor 704 is connected to the input end of the screw 703. Through the above arrangement, the first drive motor 704 drives the screw 703 to rotate, so that the slider 701 and the lower mold 600 connected thereto slide left and right, thereby controlling the formation and disintegration of the injection cavity.
[0026] In one embodiment, Figure 2 As shown, the ejection device 800 includes a protective shell 801, a second drive motor 802, a gear 803, a rack 804 and an ejection block 805. The protective shell 801 is arranged at the upper end of the base 100, and the second drive motor 802 is arranged in the protective shell 801. The input end of the gear 803 is connected to the output end of the second drive motor 802. The rack 804 is arranged below the gear 803. The end of the rack 804 close to the lower mold 600 is provided with an ejection block 805. Through the above arrangement, after the product is injection molded, the second drive motor 802 can drive the gear 803 to rotate, thereby driving the push rod 804, so that the ejection block 805 can push the product out. Example 2
[0027] In one embodiment, Figure 2 A roller 807 is provided at the lower end of the rack, and a slide groove 806 is provided at a position opposite to the roller 807 on the base. Through the above arrangement, the rack 804 can move freely on the base 100.
[0028] In one embodiment, Figure 1 As shown, a sliding sleeve 404 is provided on the hydraulic piston plate 403 at a position opposite to the limiting slide bar 200. Through the above arrangement, the friction between the hydraulic piston plate 403 and the limiting slide bar 200 can be reduced.
[0029] In one embodiment, Figure 1 As shown, an inclined plate 101 is provided on one end of the base 100 away from the ejection device 800. Through the above arrangement, the product can slide off the inclined plate 101 to avoid product damage due to height difference.
[0030] In one embodiment, Figure 1 As shown, an injection port 102 is provided on the side wall of the lower mold 600. Through the above arrangement, the injection pipe can be injected through the injection port 102, and the hot melt plastic is contaminated due to exposure to the air.
[0031] The above embodiment discloses a 1600-ton hydraulic press for molding a Sichuan-shaped flat pallet in one step. When the hydraulic press is working, the lower mold 600 is driven to move by the screw 703 driven by the first drive motor 704. When the lower mold 600 is closed, the upper mold 500 moves down under the drive of the hydraulic mechanism 400, and fits with the lower mold 600 to form an injection cavity, and then injection is performed by the injection port 102 set on the lower mold 600. When the product is cooled and formed, the upper mold 500 moves up under the action of the hydraulic mechanism 400, and the lower mold 600 is separated under the action of the sliding structure 700, and finally driven by the second drive motor 802, the ejection block 805 ejects the product and slides down along the inclined plate 101 to complete automatic demolding.
[0032] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any person skilled in the art who is familiar with the present technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.
Claims
1. A 1600-ton hydraulic press for one-time molding of a Sichuan-shaped flat pallet by pressing, comprising a base (100), a limiting slide bar (200) is arranged at the upper end of the base (100), and a top plate (300) is arranged at the upper end of the limiting slide bar (200), characterized in that, The top plate (300) is provided with a hydraulic mechanism (400), an upper mold (500) is provided at the output end of the hydraulic mechanism (400), a lower mold (600) is further provided at the upper end of the base (100), a sliding structure (700) is connected to the lower end of the lower mold (600), and an ejection device (800) is provided on the left side of the lower mold (600).
2. The 1600-ton hydraulic press for molding a Sichuan-shaped flat pallet in one step according to claim 1 is characterized in that: The hydraulic mechanism (400) comprises a hydraulic cylinder (401), a hydraulic piston rod (402) and a hydraulic piston plate (403); the hydraulic cylinder (401) is arranged on the top plate (300); a hydraulic piston rod (402) is arranged at the lower end of the hydraulic cylinder (401); the lower end of the hydraulic piston rod (402) is connected to the hydraulic piston plate (403); and the lower end of the hydraulic piston plate (403) is fixedly connected to the upper mold (500).
3. The 1600-ton hydraulic press for molding a Sichuan-shaped flat pallet in one step according to claim 1 is characterized in that: The sliding structure (700) comprises a slider (701), a slide rail (702), a screw (703) and a first driving motor (704); the slider (701) is arranged at the lower end of the lower mold (600) and is slidably arranged on the slide rail (702); the slide rail (702) is arranged in the base (100); the screw (703) passes through the slider (701) and is arranged on both sides of the slide rail (702); and the output end of the first driving motor (704) is connected to the input end of the screw (703).
4. The 1600-ton hydraulic press for molding a Sichuan-shaped flat pallet in one step according to claim 1 is characterized in that: The ejection device (800) comprises a protective shell (801), a second drive motor (802), a gear (803), a rack (804) and an ejection block (805); the protective shell (801) is arranged at the upper end of the base (100); the second drive motor (802) is arranged in the protective shell (801); the input end of the gear (803) is connected to the output end of the second drive motor (802); the rack (804) is arranged below the gear (803); and an ejection block (805) is provided at one end of the rack (804) close to the lower mold (600).
5. The 1600-ton hydraulic press for molding a Sichuan-shaped flat pallet in one step according to claim 4 is characterized in that: A roller (807) is provided at the lower end of the rack (804), and a slide groove (806) is provided on the base (100) at a position opposite to the roller (807).
6. The 1600-ton hydraulic press for molding a Sichuan-shaped flat pallet in one step according to claim 2 is characterized in that: A sliding sleeve (404) is provided on the hydraulic piston plate (403) at a position opposite to the limiting sliding rod (200).
7. The 1600-ton hydraulic press for molding a Sichuan-shaped flat pallet in one step according to claim 1 is characterized in that: An inclined plate (101) is provided on one end of the base (100) away from the ejection device (800).
8. The 1600-ton hydraulic press for molding a Sichuan-shaped flat pallet in one step according to claim 1 is characterized in that: An injection port (102) is provided on the side wall of the lower mold (600).
Citation Information
Patent Citations
Hydraulic machine with buffer structure
CN220864828U