Mounting system and photovoltaic power station

Abstract

The utility model discloses an installation system and photovoltaic power station, relates to photovoltaic power station assembly technology field, the installation system includes transfer device, transport carrier and extraction device, the transfer device includes bearing platform and elevating mechanism, the elevating mechanism is connected with the bearing platform and drives the bearing platform to move up and down, and the lifting mechanism is connected with the bearing platform and drives the transport carrier to move up and down. The bearing table is used for bearing a photovoltaic module; the transport carrier is used for moving and transporting the photovoltaic module on the top surface of the photovoltaic bracket; the extraction device is installed on the bearing table and used for transferring the photovoltaic module on the bearing table to a transport carrier. The technical scheme provided by the utility model aims to realize convenient assembly of the photovoltaic power station by using the installation system, improve the assembly efficiency of the photovoltaic power station, and further improve the practicability and reliability of the installation system.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic power station assembly, in particular to a mounting system and a photovoltaic power station. Background Art

[0002] In the related art, photovoltaic power stations usually have photovoltaic modules manually transported to photovoltaic racks for installation; or mechanical equipment such as cranes and forklifts can be used to lift photovoltaic modules to photovoltaic racks for construction workers to install.

[0003] However, when photovoltaic power stations are built in outdoor environments such as deserts, Gobi, grasslands or hills, the terrain of these environments is relatively complex, making it difficult for mechanical equipment to move and transport photovoltaic components, and it is impossible to make good use of mechanical equipment to achieve convenient installation of photovoltaic power stations; and the manual transportation of photovoltaic components will increase the workload and construction difficulty of construction workers, and the installation will take a long time, resulting in low assembly efficiency of photovoltaic power stations. Utility Model Content

[0004] The main purpose of the utility model is to propose an installation system and a photovoltaic power station, aiming to use the installation system to realize convenient assembly of the photovoltaic power station, reduce the workload of construction workers, improve the assembly efficiency of the photovoltaic power station, and further improve the practicality and reliability of the installation system.

[0005] To achieve the above-mentioned purpose, the installation system proposed in the utility model includes a transfer device, a transport carrier and an extraction device. The transfer device includes a load-bearing platform and a lifting mechanism. The lifting mechanism is connected to the load-bearing platform and drives the load-bearing platform to move up and down. The load-bearing platform is used to carry photovoltaic components; the transport carrier is used to move and transport photovoltaic components on the top surface of the photovoltaic bracket; the extraction device is installed on the load-bearing platform and is used to transfer the photovoltaic components on the load-bearing platform to the transport carrier.

[0006] In one embodiment, the transfer device further includes a moving mechanism, the lifting mechanism is installed on the moving mechanism, and the moving mechanism drives the lifting mechanism and the supporting platform to move.

[0007] In one embodiment, the transport vehicle includes a transport platform and a walking device, the transport platform is provided with a fixed structure, and the fixed structure is used to limit and fix the photovoltaic components; the walking device is connected to the transport platform and is used to drive the transport platform to move on the photovoltaic bracket.

[0008] In one embodiment, the fixing structure includes a first clamp and a second clamp, the first clamp and the second clamp are arranged with a relative interval and are used to respectively clamp two opposite sides of the photovoltaic component, and the first clamp is movably arranged relative to the second clamp.

[0009] In one embodiment, the first clamp includes a seat plate, a push rod and an elastic member. The seat plate is connected to the transport platform and is arranged opposite to the second clamp. A sleeve is provided on the side of the seat plate facing the second clamp. The push rod is movably inserted into the sleeve. A claw is provided at the end of the push rod facing away from the seat plate. The claw is used to clamp and fix the photovoltaic component with the second clamp. The elastic member is arranged in the sleeve and connects the push rod and the sleeve.

[0010] In one embodiment, an unlocking slot is provided on the outer circumference of the sleeve, and the push rod is provided with a paddle, which is movably inserted into the unlocking slot.

[0011] In one embodiment, the transport platform is further provided with a limit block, and the limit block is used for limiting and abutting against the photovoltaic component.

[0012] In one embodiment, the walking device includes a driving mechanism, a walking wheel and a transmission belt, and the transmission belt connects the driving mechanism and the walking wheel, so that the driving mechanism drives the transmission belt to drive the walking wheel to rotate.

[0013] In one embodiment, the walking device further includes a tensioning wheel, which is connected to the transmission belt and is used to adjust the tension of the transmission belt.

[0014] In one embodiment, the extraction device includes an articulated robot and a grasping component, wherein the articulated robot is installed on the supporting platform; the grasping component is connected to the articulated robot, and the articulated robot drives the grasping component to move, and the grasping component is used to grasp the photovoltaic component.

[0015] In one embodiment, the gripping assembly includes a gripping panel and a plurality of suction cups, the gripping panel is connected to one end of the articulated robot, and the plurality of suction cups are installed on the surface of the gripping panel facing away from the articulated robot and are used to adsorb photovoltaic components.

[0016] In one embodiment, the extraction device further comprises an identification mechanism, and the identification mechanism is installed on the grabbing assembly.

[0017] In one embodiment, the installation system further includes a position detection device, and the position detection device is used to detect the position of the transport vehicle moving on the photovoltaic support.

[0018] The utility model also provides a photovoltaic power station, which includes photovoltaic components, photovoltaic brackets and an installation system. The installation system is the installation system described above, and the installation system is used to transport the photovoltaic components to the photovoltaic brackets.

[0019] The technical solution of the utility model can effectively realize the automatic handling of photovoltaic components, reduce the construction difficulty of photovoltaic power stations, and effectively improve the assembly efficiency of photovoltaic power stations by using the transport vehicle to move the photovoltaic components on the photovoltaic components to the installation position. Since the installation system can transport the photovoltaic components to the installation position by using the transport vehicle to move on the photovoltaic components, the photovoltaic components can be transported smoothly on the relatively flat top surface of the photovoltaic support, which can better avoid damage to the photovoltaic components. At the same time, the movement of the installation system in the construction environment of the photovoltaic power station can be reduced, so that the installation system can be stably used to transport photovoltaic components in deserts, Gobi, wasteland or hills, so that the installation system can be better used in a variety of environments, effectively improving the practicality and reliability of the installation system. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0021] Figure 1 A schematic diagram of the structure of an installation system according to an embodiment of the present invention running on a photovoltaic support;

[0022] Figure 2 for Figure 1 A partial enlarged view of the middle A;

[0023] Figure 3 for Figure 1 A schematic structural diagram of an embodiment of a transport carrier of an installation system;

[0024] Figure 4 for Figure 3 A partial enlarged view of point B in the middle;

[0025] Figure 5 for Figure 1 A schematic structural diagram of an embodiment of a transport vehicle carrying a photovoltaic assembly of an installation system;

[0026] Figure 6 for Figure 1 An exploded view of a first fixture of a transport carrier of a mounting system;

[0027] Figure 7 for Figure 1A schematic structural diagram of an embodiment of a transfer device and an extraction device of an installation system.

[0028] Description of Figure Numbers:

[0029] 100. Installation system; 10. Transfer device; 11. Carrying platform; 13. Lifting mechanism; 15. Moving mechanism; 30. Transport vehicle; 31. Transport platform; 33. Walking device; 331. Driving mechanism; 333. Walking wheel; 335. Transmission belt; 337. Tensioning wheel; 35. Fixed structure; 351. First clamp; 3511. Seat plate; 3511a. Sleeve; 3511b. Long unlocking hole; 3513. Push rod; 3513a. Claw; 3513b. Paddle; 353. Second clamp; 37. Limiting block; 50. Extraction device; 51. Articulated robot; 53. Grasping assembly; 531. Grasping panel; 533. Suction cup; 55. Identification mechanism; 200. Photovoltaic bracket; 400. Photovoltaic assembly.

[0030] The realization of the purpose, functional features and advantages of the utility model will be further explained in conjunction with embodiments and with reference to the accompanying drawings. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0032] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components in a certain specific posture. If the specific posture changes, the directional indications will also change accordingly.

[0033] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the utility model, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of technical features indicated. Therefore, the features limited to "first" and "second" may explicitly or implicitly include at least one of the features. In addition, if "and / or" or "and / or" appears in the full text, its meaning includes three parallel solutions. Taking "A and / or B" as an example, it includes solution A, solution B, or solutions that satisfy both A and B. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.

[0034] In the related art, photovoltaic power stations are usually installed by manually moving photovoltaic components to photovoltaic brackets; or mechanical equipment such as cranes and forklifts can be used to lift photovoltaic components to photovoltaic brackets for construction workers to install. However, when photovoltaic power stations are built in outdoor environments such as deserts, Gobi, wastelands or hills, due to the complex terrain of these environments, it is difficult for mechanical equipment to move and transport photovoltaic components, and it is impossible to make good use of mechanical equipment to achieve convenient installation of photovoltaic power stations; and the manual transportation of photovoltaic components will increase the workload and construction difficulty of construction workers, and the installation will take a long time, resulting in low assembly efficiency of photovoltaic power stations. In response to the above problems, the utility model proposes an installation system 100.

[0035] See also Figures 1 to 7 In one embodiment of the utility model, the installation system 100 includes a transfer device 10, a transport carrier 30 and an extraction device 50. The transfer device 10 includes a load platform 11 and a lifting mechanism 13. The lifting mechanism 13 is connected to the load platform 11 and drives the load platform 11 to move up and down. The load platform 11 is used to carry the photovoltaic component 400; the transport carrier 30 is used to move and transport the photovoltaic component 400 on the top surface of the photovoltaic bracket 200; the extraction device 50 is installed on the load platform 11 and is used to transfer the photovoltaic component 400 on the load platform 11 to the transport carrier 30.

[0036] It is understandable that due to the large construction scope of photovoltaic power stations, when using mechanical equipment such as cranes and forklifts to transport photovoltaic components 400 to the photovoltaic bracket 200 for installation, the mechanical equipment is usually required to move around the photovoltaic bracket 200. However, mechanical equipment is difficult to move in an environment with relatively rugged terrain. Therefore, in extreme environments such as deserts, Gobi, grasslands or hills, installation is usually carried out by manual transportation, and the assembly efficiency is low.

[0037] In the present application, the use of the installation system 100 to construct a photovoltaic power station can better reduce the limitations of the installation terrain and better improve the installation efficiency of the photovoltaic power station. Among them, the installation system 100 can dock the transfer device 10 on one side of the photovoltaic bracket 200, and the transfer device 10 can use the lifting mechanism 13 to drive the carrier 11 to move up and down between the installation surface where the photovoltaic bracket 200 is located and the plane where the top surface of the photovoltaic bracket 200 is located. When the carrier 11 descends to the installation surface where the photovoltaic bracket 200 is located, the photovoltaic component 400 to be installed can be placed on the carrier 11, and then the carrier 11 is used to carry the photovoltaic component 400 and lift it to the plane where the top surface of the photovoltaic bracket 200 is located. At this time, by setting the transport carrier 30 on the top surface of the photovoltaic bracket 200, the transport carrier 30 can be slidably connected to the purlins of the photovoltaic bracket 200 that carry and install the photovoltaic components 400 by means of sliding wheels, or a transmission structure such as a transmission belt 335 can be set on the photovoltaic bracket 200 to drive the transport carrier 30 to move on the top surface of the photovoltaic bracket 200, and then when the photovoltaic components 400 to be installed can be lifted to the plane where the top surface of the photovoltaic bracket 200 is located on the supporting platform 11, the photovoltaic components 400 on the supporting platform 11 can be transferred to the transport carrier 30 by means of the extraction device 50 installed on the supporting platform 11, and then the transport carrier 30 is moved on the top surface of the photovoltaic bracket 200, so that the photovoltaic components 400 can be stably transported to the location to be installed, so that construction workers can pick up the photovoltaic components 400 transported by the transport carrier 30 on the top surface of the photovoltaic bracket 200 for installation, and there is no need for construction workers to carry the heavy photovoltaic components 400 to the photovoltaic bracket 200 for installation, which effectively reduces the workload of construction workers. After the construction workers take away the photovoltaic components 400 transported by the transport vehicle 30, the transport vehicle 30 can be returned to the original position close to the transfer device 10, and then the transport vehicle 30 can be used to move back and forth on the photovoltaic bracket 200 to transport the photovoltaic components 400 one by one to the corresponding position for installation, thereby ensuring the stable assembly of the photovoltaic power station.

[0038] Therefore, by using the transport vehicle 30 to move on the top surface of the photovoltaic support 200 to transport the photovoltaic components 400 to the corresponding position for installation, the movement of the installation system 100 in the photovoltaic power station construction environment can be reduced, so that the installation system 100 can better adapt to a variety of installation environments, so that construction workers can also use the installation system 100 in extreme environments to achieve convenient assembly of photovoltaic power stations, which is conducive to better reducing the workload and construction difficulty of construction workers, effectively improving the assembly efficiency of photovoltaic power stations, and further improving the practicality and reliability of the installation system 100. In addition, multiple groups of photovoltaic components 400 can be arranged side by side on the top surface of the photovoltaic support 200, so that a large number of photovoltaic components 400 can be configured on the same photovoltaic support 200 to ensure the power generation of the photovoltaic power station. At this time, the installation system 100 can be provided with at least two transport devices on the top surface of the photovoltaic support 200, and multiple photovoltaic components 400 can be transported synchronously under the coordinated transportation of multiple transport devices, which is conducive to better improving the assembly efficiency of the photovoltaic power station. The transfer device 10 can use the supporting platform 11 to lift multiple photovoltaic components 400, so that the extraction device 50 can transfer the photovoltaic components 400 to multiple transportation devices in turn for transportation, which is conducive to better enabling the installation system 100 to continuously transport the photovoltaic components 400 to the top surface of the photovoltaic bracket 200 for installation, thereby ensuring the continuous assembly of the photovoltaic power station.

[0039] The technical solution of the utility model can effectively realize the automatic handling of photovoltaic components 400 by using the transfer device 10 to lift the photovoltaic components 400, so that the transport carrier 30 is moved and set on the top surface of the photovoltaic support 200 to transport the photovoltaic components 400 to the installation position, and the photovoltaic components 400 lifted by the transfer device 10 are transferred to the transport carrier 30 one by one for transportation under the action of the extraction device 50, thereby reducing the construction difficulty of the photovoltaic power station and effectively improving the assembly efficiency of the photovoltaic power station. Since the installation system 100 uses the transport carrier 30 to move on the photovoltaic components 400 to transport the photovoltaic components 400 to the installation position, the photovoltaic components 400 can be transported smoothly on the relatively flat top surface of the photovoltaic support 200, which better avoids damage to the photovoltaic components 400, and at the same time can reduce the movement of the installation system 100 in the construction environment of the photovoltaic power station, so that the installation system 100 can be stably used to transport the photovoltaic components 400 in the desert, Gobi, wasteland or hilly environment, so that the installation system 100 can be better applied in a variety of environments, effectively improving the practicality and reliability of the installation system 100.

[0040] See also Figure 1 and Figure 7 In an embodiment of the present utility model, the transfer device 10 further includes a moving mechanism 15, the lifting mechanism 13 is installed on the moving mechanism 15, and the moving mechanism 15 drives the lifting mechanism 13 and the carrying platform 11 to move.

[0041] In this embodiment, the transfer device 10 may be provided with a mobile mechanism 15, which may be a flatbed vehicle, a crawler vehicle or a bionic robot, etc. By installing the lifting mechanism 13 on the mobile mechanism 15, the overall mobility of the transfer device 10 can be better improved under the action of the mobile mechanism 15, so that when a plurality of photovoltaic brackets 200 are constructed on the photovoltaic bracket 200 to better improve the power generation, the mobile mechanism 15 can be used to move the transfer device 10 to one side of the plurality of photovoltaic brackets 200 in sequence for installation, thereby further improving the operational convenience and practicality of the installation system 100. Among them, the plurality of photovoltaic brackets 200 in the photovoltaic power station are mostly constructed in parallel and side by side. When the photovoltaic power station is constructed in an environment with relatively complex terrain, a relatively flat path can be opened on one side of the plurality of photovoltaic brackets 200, so that the transfer device 10 can be moved on the path to realize the installation of the installation system 100 on the plurality of photovoltaic brackets 200, thereby further improving the practicality and reliability of the installation system 100.

[0042] See also Figures 3 to 5 In an embodiment of the utility model, the transport vehicle 30 includes a transport platform 31 and a walking device 33. The transport platform 31 is provided with a fixed structure 35, and the fixed structure 35 is used to limit and fix the photovoltaic component 400; the walking device 33 is connected to the transport platform 31 and is used to drive the transport platform 31 to move on the photovoltaic bracket 200.

[0043] In this embodiment, the transport vehicle 30 can be provided with a walking device 33 on the transport platform 31. The walking device 33 can be a sliding wheel that cooperates with the purlins of the photovoltaic bracket 200, or can be a slide rail slider assembly that cooperates with the purlins of the photovoltaic bracket 200, so that after the extraction device 50 places the photovoltaic component 400 on the transport platform 31, the walking device 33 can be used to stably drive the transport platform 31 to move to the installation position on the photovoltaic bracket 200 for installation. Among them, by setting a fixed structure 35 on the transport platform 31, the fixed structure 35 can be a limiting fastening structure connected and installed on the surface of the transport platform 31, or can be a limiting groove on the transport platform 31 corresponding to the size of the photovoltaic component 400, so that when the extraction device 50 transfers the photovoltaic component 400 to the transport platform 31, the fixed structure 35 can be used to limit and fix the photovoltaic component 400, which is beneficial to prevent the photovoltaic component 400 from shaking or detaching from the transport platform 31 during the movement of the mobile transport device, thereby ensuring the stable and reliable transportation of the photovoltaic component 400 by the transport device, and further improving the practicality and reliability of the installation system 100.

[0044] See also Figure 5In an embodiment of the utility model, the fixing structure 35 includes a first clamp 351 and a second clamp 353. The first clamp 351 and the second clamp 353 are arranged at a relative interval and are used to respectively clamp the opposite sides of the photovoltaic component 400. The first clamp 351 is movably arranged relative to the second clamp 353.

[0045] In this embodiment, the fixing structure 35 can clamp and fix the photovoltaic module 400 by using the first clamp 351 and the second clamp 353 which are arranged on the transport platform 31 at a relative interval, effectively preventing the photovoltaic module 400 from shaking or detaching from the transport platform 31 during transportation, and realizing stable operation of the transport device. Among them, the first clamp 351 and the second clamp 353 can be arranged corresponding to the opposite sides of the photovoltaic module 400 along the moving direction, and the first clamp 351 and the second clamp 353 are respectively clamped to the opposite sides of the photovoltaic module 400, so that the photovoltaic module 400 is subjected to a pair of opposite forces in the moving direction during the movement, so as to realize the fixing of the photovoltaic module 400 on the transport platform 31, prevent the relative movement of the photovoltaic module 400 and the transport platform 31, and ensure the stable transportation of the transport device. By making the first clamp 351 movable relative to the second clamp 353, a sliding mechanism such as an electric slider or an elastic structure can be set in the first clamp 351, so that the first clamp 351 can have a certain range of movement on the transport platform 31 in the direction toward or away from the second clamp 353, which is beneficial for increasing the distance between the first clamp 351 and the second clamp 353 by moving the first clamp 351 when the extraction device 50 places the photovoltaic component 400 on the carrier 11 on the transport platform 31, so that the photovoltaic component 400 can be stably placed on the first clamp 351 and the second clamp 353, and then control the first clamp 351 to move toward the second clamp 353 so that the first clamp 351 and the second clamp 353 can stably clamp and fix the photovoltaic component 400; in addition, when the transportation device transports the photovoltaic component 400 to the installation position, the first clamp 351 can be moved in a direction away from the second clamp 353, so that the first clamp 351 and the second clamp 353 loosen the photovoltaic component 400, so that the construction personnel can more conveniently extract the photovoltaic component 400 for installation, thereby further improving the operational convenience and reliability of the installation system 100.

[0046] See also Figure 5 and Figure 6In an embodiment of the utility model, the first clamp 351 includes a seat plate 3511, a push rod 3513 and an elastic member. The seat plate 3511 is connected to the transport platform 31 and is arranged opposite to the second clamp 353. A sleeve 3511a is provided on the side of the seat plate 3511 facing the second clamp 353; the push rod 3513 is movably inserted into the sleeve 3511a, and a claw 3513a is provided on the end of the push rod 3513 facing away from the seat plate 3511. The claw 3513a is used to clamp and fix the photovoltaic component 400 with the second clamp 353; the elastic member is arranged in the sleeve 3511a and connects the push rod 3513 and the sleeve 3511a.

[0047] In this embodiment, the first clamp 351 can be connected and fixed on the transport platform 31 by using the seat plate 3511, and the distance between the seat plate 3511 and the second clamp 353 is set to be greater than the width of the photovoltaic module 400. The seat plate 3511 can be a straight plate structure with a protrusion vertically set on the surface of the transport platform 31, or the seat plate 3511 can be set with an "L"-shaped plate structure, so that the seat plate 3511 can be provided with a sleeve 3511a on the side opposite to the second clamp 353, and by providing an elastic member such as a spring or elastic colloid in the sleeve 3511a, the push rod 3513 is inserted into the sleeve 3511a and connected to the elastic member, so that the claw 3513 at the end of the push rod 3513 can be made to deform when the elastic member does not undergo elastic deformation. The spacing between a and the second clamp 353 is smaller than the width of the photovoltaic component 400, so that when the extraction device 50 places the photovoltaic component 400 on the transport platform 31, the photovoltaic component 400 can be clamped obliquely downward on the claw 3513a, and the photovoltaic component 400 applies a force on the push rod 3513, so that the push rod 3513 moves in the direction away from the second clamp 353 to squeeze the elastic member, so that the photovoltaic component 400 can be stably placed between the claw 3513a and the second clamp 353, and the elastic force of the elastic member to restore the elastic deformation can be used to stably clamp the claw 3513a and the second clamp 353 to fix the photovoltaic component 400, thereby further improving the stability and reliability of the transport vehicle 30 in transporting the photovoltaic component 400. In addition, when the transport vehicle 30 transports the photovoltaic component 400 to the installation location, the construction workers can apply force to the push rod 3513 to move the push rod 3513 in a direction away from the second clamp 353, so that the claw 3513a and the second clamp 353 release the clamping fixation on the photovoltaic component 400, thereby allowing the construction workers to more conveniently extract the photovoltaic component 400 from the transport vehicle 30 for installation, further improving the operational convenience and practicality of the installation system 100.

[0048] See also Figure 6 In an embodiment of the utility model, an unlocking long hole 3511b is provided on the outer periphery of the sleeve 3511a, and the push rod 3513 is provided with a paddle 3513b, which is movably inserted into the unlocking long hole 3511b.

[0049] In this embodiment, by setting an unlocking long hole 3511b on the periphery of the sleeve 3511a, a paddle 3513b can be set on the periphery of the push rod 3513, and the paddle 3513b is inserted into the unlocking long hole 3511b. In this way, when the transport vehicle 30 transports the photovoltaic component 400 to the installation position, the paddle 3513b can be moved to make the push rod 3513 move away from the second clamp 353 to release the clamping of the photovoltaic component 400, so that the construction workers can more conveniently operate the first clamp 351 to move and extract the photovoltaic component 400, thereby better improving the practicality and operational convenience of the installation system 100. In addition, by inserting the paddle 3513b into the unlocking long hole 3511b, the paddle 3513b can also be used to abut against the inner wall of the unlocking long hole 3511b to limit the movement of the push rod 3513, which is beneficial to prevent the push rod 3513 from moving excessively and having a certain probability of detaching from the seat plate 3511 or crushing the elastic part, thereby further improving the structural stability and reliability of the first clamp 351.

[0050] See also Figure 5 In the embodiment of the present utility model, the transport platform 31 is further provided with a limit block 37 , and the limit block 37 is used to limit and abut the photovoltaic component 400 .

[0051] In this embodiment, since the top surface of the photovoltaic support 200 can be inclined to the horizontal plane, so that the photovoltaic assembly 400 installed on the photovoltaic support 200 can be better arranged toward the light source, at this time, when the photovoltaic assembly 400 is supported and moved on the transport carrier 30, there is a certain probability that it will be affected by gravity and have a certain tendency to move downward. At this time, by setting a limit block 37 on the transport platform 31, the limit block 37 can be set corresponding to the side of the photovoltaic assembly 400 toward the bottom of the photovoltaic support 200, so that when the photovoltaic assembly 400 is placed on the transport platform 31, the limit block 37 can be used to support the photovoltaic assembly 400, preventing the photovoltaic assembly 400 from sliding downward and leaving the transport platform 31 under the action of gravity, so that the photovoltaic assembly 400 can be more stably moved to the installation position following the transport carrier 30 under the coordinated action of the limit block 37 and the fixed structure 35, further improving the stability and reliability of the transport carrier 30 in transporting the photovoltaic assembly 400, and improving the practicality and reliability of the installation system 100.

[0052] See also Figure 3 and Figure 4 In an embodiment of the utility model, the walking device 33 includes a driving mechanism 331, a walking wheel 333 and a transmission belt 335. The transmission belt 335 connects the driving mechanism 331 and the walking wheel 333 so that the driving mechanism 331 drives the transmission belt 335 to drive the walking wheel 333 to rotate.

[0053] In this embodiment, the transport device can be installed with a driving mechanism 331, a running wheel 333 and a transmission belt 335 at the bottom of the transport platform 31 to form a running device 33, so as to ensure the stable movement of the transport carrier 30 on the photovoltaic support 200. The running wheel 333 can be rotatably connected to the bottom of the transport platform 31 through a rotating shaft, and then by setting a motor and a rotating wheel in the driving mechanism 331, the motor drives the rotating wheel to rotate, and the transmission belt 335 is used to connect the rotating wheel and the rotating shaft of the running wheel 333, the running wheel 333 can be driven to rotate by the transmission belt 335 under the driving action of the driving mechanism 331, so as to realize the rotation and movement of the running wheel 333 on the purlin of the photovoltaic support 200, and ensure the stable movement and operation of the transport carrier 30. The use of the transmission belt 335 to transmit the power of the driving mechanism 331 to the running wheel 333 to realize the movement of the transport carrier 30 can be conducive to better layout of the structural components on the transport platform 31, better simplify the overall structure of the transport carrier 30, and further improve the practicality and reliability of the installation system 100.

[0054] See also Figure 4 In an embodiment of the present utility model, the walking device 33 further includes a tensioning wheel 337 , which is connected to the transmission belt 335 and is used to adjust the tension of the transmission belt 335 .

[0055] In this embodiment, the walking device 33 can also be provided with a tensioning wheel 337 on the transport platform 31, and the tensioning wheel 337 can be connected to the push rod 3513 or the slider, so that the tensioning wheel 337 can have a certain moving space on the transport platform 31, and then by connecting the tensioning wheel 337 to the transmission belt 335, the movement of the tensioning wheel 337 can be used to expand or compress the transmission belt 335, so as to adjust the tension of the transmission belt 335, which is conducive to better maintaining the transmission belt 335 at an appropriate tension, preventing the transmission belt 335 and the walking wheel 333 from slipping or the transmission belt 335 and the walking wheel 333 from getting stuck, further improving the structural stability and reliability of the transport vehicle 30, and ensuring the stable operation of the installation system 100.

[0056] See also Figure 2 and Figure 7 In an embodiment of the utility model, the extraction device 50 includes an articulated robot 51 and a grasping assembly 53. The articulated robot 51 is installed on the carrier platform 11. The grasping assembly 53 is connected to the articulated robot 51. The articulated robot 51 drives the grasping assembly 53 to move. The grasping assembly 53 is used to grasp the photovoltaic assembly 400.

[0057] In this embodiment, by setting the articulated robot 51 to connect the grasping assembly 53, the articulated robot 51 can be a three-axis articulated robot 51, a four-axis articulated robot 51, a five-axis articulated robot 51 or a six-axis articulated robot 51, etc., the articulated robot 51 can be used to better realize the multi-degree-of-freedom activity requirements, so that the extraction device 50 can more flexibly extract the photovoltaic assembly 400 on the carrier 11 and transfer it to the transport carrier 30, further improving the structural stability and reliability of the extraction device 50, and ensuring the stable and reliable operation of the installation system 100. Among them, the grasping assembly 53 can absorb the surface of the photovoltaic assembly 400 through the adsorption structure or clamp the opposite sides of the photovoltaic assembly 400 through the grasping structure, so as to realize the stable extraction of the photovoltaic assembly 400, avoid the photovoltaic assembly 400 from being separated from the grasping assembly 53 during the transfer process and being damaged with a certain probability, and further improve the practicality and reliability of the extraction device 50.

[0058] See also Figure 2 and Figure 7 In an embodiment of the utility model, the grabbing component 53 includes a grabbing panel 531 and a plurality of suction cups 533. The grabbing panel 531 is connected to one end of the articulated robot 51. The plurality of suction cups 533 are installed on the surface of the grabbing panel 531 facing away from the articulated robot 51 and are used to adsorb the photovoltaic component 400.

[0059] In this embodiment, the grabbing panel 531 can be a plate structure with a size corresponding to the size of the photovoltaic component 400. By connecting one surface of the grabbing panel 531 to one end of the articulated robot 51 and installing a plurality of suction cups 533 at intervals on the other opposite surface of the grabbing panel 531, the plurality of suction cups 533 can be used to correspondingly adsorb the entire surface of the photovoltaic component 400, which is beneficial to better increase the area of ​​the grabbing component 53 for extracting the photovoltaic component 400, further improve the stability and reliability of the grabbing component 53 in extracting the photovoltaic component 400, better prevent the photovoltaic component 400 from detaching from the grabbing component 53 during the transfer process, and ensure the stable operation of the installation system 100.

[0060] See also Figure 2 and Figure 7 In an embodiment of the present utility model, the extraction device 50 further includes an identification mechanism 55 , and the identification mechanism 55 is installed on the grabbing component 53 .

[0061] In this embodiment, the extraction device 50 can also be provided with an identification mechanism 55, which can be a camera, an image scanner, etc. By setting the identification mechanism 55 on the grasping component 53, when the articulated robot 51 drives the grasping component 53 to move to the surface of the supporting platform 11 to grasp the photovoltaic component 400, the identification mechanism 55 can be used to accurately identify the position of the photovoltaic component 400, and transmit the identified and analyzed position information to the controller, so that the controller can adjust the grasping component 53 to accurately grasp the photovoltaic component 400; and, when the extraction device 50 transfers the photovoltaic component 400 to the transport vehicle 30, the identification mechanism 55 can be used to accurately identify the position of the transport vehicle 30, so that the extraction device 50 can stably place the photovoltaic component 400 on the transport vehicle 30 for transportation, and then the extraction device 50 can be better prevented from offsetting when taking and placing the photovoltaic component 400, thereby ensuring the stable transportation of the photovoltaic component 400, and further improving the practicality and reliability of the installation system 100.

[0062] In addition, the use of the identification mechanism 55 is also helpful in identifying the number of photovoltaic components 400 remaining to be extracted on the carrier 11, so that a better response can be made to replenishing the photovoltaic components 400 on the transfer device 10, ensuring the continuous operation of the installation system 100, and further improving the practicality and reliability of the installation system 100.

[0063] In an embodiment of the present invention, the installation system 100 further includes a position detection device, which is used to detect the position of the transport vehicle 30 moving on the photovoltaic support 200 .

[0064] In this embodiment, the installation system 100 can install a position detection device such as an infrared sensor on the top surface of the photovoltaic bracket 200, or can set a position detection device such as a rangefinder on the transport vehicle 30. The position detection device can be used to identify the position of the transport vehicle 30 on the photovoltaic bracket 200, so that the transport vehicle 30 can stably move and dock at a position close to the transfer device 10 to receive the photovoltaic component 400, and can stably move to the installation position and dock when the transport vehicle 30 carries and transports the photovoltaic component 400, thereby ensuring that the installation system 100 can more stably and reliably transport the photovoltaic component 400 to the corresponding installation position for installation, better realize the automated operation of the installation system 100, and further improve the practicality and reliability of the installation system 100.

[0065] In addition, a loading sensor can be provided on the transport vehicle 30, so that when the extraction device 50 stably places the photovoltaic component 400 on the transport vehicle 30, the loading sensor can be triggered to send an assembly completion signal, thereby controlling the transport vehicle 30 to start stably and move to the installation position at this time; and after the photovoltaic component 400 is extracted from the transport vehicle 30, the assembly sensor can be triggered to send an empty signal, thereby controlling the transport vehicle 30 to start stably and move to an initial position close to the transfer device 10 at this time, which is conducive to better realizing the automated operation of the installation system 100 and further improving the practicality and reliability of the installation system 100.

[0066] The utility model also proposes a photovoltaic power station, which includes a photovoltaic module 400, a photovoltaic bracket 200 and an installation system 100. The specific structure of the installation system 100 refers to the above embodiment. Since the photovoltaic power station adopts all the technical solutions of all the above embodiments, it has at least all the beneficial effects brought by the technical solutions of the above embodiments, which will not be described one by one here.

[0067] The above description is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the technical concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A mounting system, characterized in that: include: A transfer device, the transfer device comprising a carrying platform and a lifting mechanism, the lifting mechanism is connected to the carrying platform and drives the carrying platform to move up and down, and the carrying platform is used to carry the photovoltaic module; A transport vehicle, the transport vehicle is used to move and transport photovoltaic components on the top surface of the photovoltaic support; The extracting device is installed on the carrying platform and is used to transfer the photovoltaic components on the carrying platform to the transport carrier.

2. The mounting system according to claim 1, characterized in that The transfer device further comprises a moving mechanism, the lifting mechanism is installed on the moving mechanism, and the moving mechanism drives the lifting mechanism and the carrying platform to move.

3. The mounting system according to claim 1, wherein: The transport vehicle comprises: A transport platform, wherein the transport platform is provided with a fixed structure, and the fixed structure is used to limit and fix the photovoltaic components; A walking device is connected to the transport platform and is used to drive the transport platform to move on the photovoltaic support.

4. The mounting system according to claim 3, characterized in that The fixing structure includes a first clamp and a second clamp. The first clamp and the second clamp are arranged with a relative interval and are used to clamp the opposite sides of the photovoltaic component respectively. The first clamp is movably arranged relative to the second clamp.

5. The mounting system according to claim 4, characterized in that The first fixture comprises: A seat plate, the seat plate is connected to the transport platform and is arranged opposite to the second fixture, and a sleeve is provided on a side of the seat plate facing the second fixture; A push rod, the push rod is movably plugged into the sleeve, and a claw is provided at one end of the push rod facing away from the seat plate, and the claw is used to clamp and fix the photovoltaic component with the second clamp; An elastic member is arranged in the sleeve and connects the push rod and the sleeve.

6. The mounting system according to claim 5, characterized in that An unlocking long hole is arranged on the outer periphery of the sleeve, and a paddle is arranged on the push rod, and the paddle is movably arranged in the unlocking long hole.

7. The mounting system according to claim 3, characterized in that The transport platform is also provided with a limit block, and the limit block is used for limiting and abutting against the photovoltaic component.

8. The mounting system according to claim 3, wherein: The walking device comprises a driving mechanism, a walking wheel and a transmission belt, wherein the transmission belt connects the driving mechanism and the walking wheel, so that the driving mechanism drives the transmission belt to drive the walking wheel to rotate.

9. The mounting system according to claim 8, characterized in that The walking device also includes a tensioning wheel, which is connected to the transmission belt and is used to adjust the tension of the transmission belt.

10. The mounting system of claim 1, wherein: The extraction device comprises: an articulated robot, the articulated robot being mounted on the carrying platform; and A grabbing component is connected to the articulated robot, the articulated robot drives the grabbing component to move, and the grabbing component is used to grab a photovoltaic component.

11. The mounting system according to claim 10, wherein: The gripping assembly includes a gripping panel and a plurality of suction cups. The gripping panel is connected to one end of the articulated robot. The plurality of suction cups are installed on the surface of the gripping panel facing away from the articulated robot and are used to absorb photovoltaic components.

12. The mounting system of claim 10, wherein: The extraction device further comprises an identification mechanism, and the identification mechanism is mounted on the grabbing assembly.

13. The mounting system according to any one of claims 1 to 12, characterized in that The installation system also includes a position detection device, which is used to detect the position of the transport vehicle moving on the photovoltaic support.

14. A photovoltaic power station, characterized in that: The photovoltaic power station comprises photovoltaic components, photovoltaic brackets and a mounting system, wherein the mounting system is the mounting system described in any one of claims 1 to 13, and the mounting system is used to transport the photovoltaic components to the photovoltaic brackets.

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