Gum dipping equipment facilitating production, processing and placement of glass fabric

By introducing a low-level sensor and a microwave drying chamber into the impregnation equipment, combined with a spray plate and a heat dissipation rack, the problem of the impregnation equipment being unable to monitor the liquid level and pressure roller spraying in real time was solved, enabling rapid drying and cooling of the fiberglass cloth and improving processing efficiency and quality.

CN222325612UActive Publication Date: 2025-01-10JIUJIANG PANTAI COMPOSITE MATERIAL CO LTD
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Patent Information

Application Number
CN202421069345.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-16
Publication Date
2025-01-10
Estimated Expiration
2034-05-16

AI Technical Summary

Technical Problem

Existing impregnation equipment cannot monitor the impregnation liquid level and the surface of the fiberglass cloth coated by the pressure rollers and spray rollers in real time, resulting in poor processing quality, easy drying and hardening of the adhesive, and difficulty in rapid drying and cooling of the fiberglass cloth. At the same time, it is impossible to adjust the pressure according to the actual thickness for continuous conveying.

Method used

The system uses a low-level sensor to monitor the impregnation liquid level, a liquid pump to extract the impregnation liquid for spraying onto the spray plate, a microwave drying chamber for rapid drying and a heat dissipation rack for cooling, and an adjustable pressure roller conveyor mechanism for pressing and conveying, thus achieving automated processing.

Benefits of technology

It enables real-time monitoring of the impregnation liquid level and spraying control, ensuring processing quality, preventing the adhesive from drying and hardening, and allowing for rapid drying and cooling of the fiberglass cloth. It can also adjust the pressure according to the thickness, thereby improving processing efficiency and quality.

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Abstract

The utility model relates to the technical field of production and processing of glass fabric, in particular to impregnation equipment convenient for production, processing and placement of glass fabric, which comprises an impregnation equipment main body, a controller panel is embedded in the front surface of the impregnation equipment main body, and an impregnation tank is arranged on the right side of the top of the impregnation equipment main body. A mounting frame is fixedly connected to the position, between the front end and the rear end of the impregnation pool, of the top of the impregnation equipment body, and an electric lifting frame is mounted at the top end of the inner wall of the mounting frame. Therefore, the glue solution can flow to prevent drying and hardening while the glue dipping processing quality of glass fabric production is guaranteed, meanwhile, the glue dipping glass fabric can be quickly dried, conveyed, placed and cooled conveniently, and continuous conveying for auxiliary processing can be adjusted and pressed conveniently according to the actual thickness of the glass fabric. Therefore, the impregnation processing efficiency and quality of the glass fabric are improved, and the device is very practical.
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Description

Technical Field

[0001] The utility model relates to the technical field of glass fiber cloth production and processing, in particular to a glue dipping device which is convenient for glass fiber cloth production and processing. Background Art

[0002] Glass fiber cloth is mainly composed of glass fiber and short-line needle-punched non-woven fabric. It is an inorganic non-metallic material with excellent performance. In the daily production and processing of glass fiber cloth, it is necessary to use dipping equipment to dip the glass fiber cloth body. After the glass fiber cloth is fully dipped, the resin can fully penetrate into the interior of the glass fiber to form a dense protective layer, thereby enhancing the hardness and durability of the glass fiber cloth, making it have better wear resistance and corrosion resistance, and extending its service life.

[0003] In the prior art, when the glass fiber cloth is dipped in glue by the dipping equipment, there is no structure for real-time monitoring of the dipping liquid level and the coating of the glass fiber cloth surface by the pressure roller and the spray roller, so that the quality of the glass fiber cloth production dipping process cannot be guaranteed, and it is not convenient for the flow of the glue liquid to prevent drying. At the same time, it is not convenient for the dipped glass fiber cloth to be quickly dried and transported for cooling and cooling treatment. It is also not convenient for continuous conveying and auxiliary processing to adjust the pressure according to the actual thickness of the glass fiber cloth, thereby affecting the processing efficiency.

[0004] Therefore, it is necessary to design a dipping device that is convenient for the production, processing and placement of glass fiber cloth to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide a dipping device which is convenient for the production and processing of glass fiber cloth, so as to improve the structure of the dipping device with real-time monitoring of the dipping liquid level and the pressure roller and the spray roller coating the glass fiber cloth surface, thereby ensuring the quality of the glass fiber cloth production and dipping processing while preventing the flow of the glue liquid from drying up, and at the same time facilitating the rapid drying and transmission of the dipping glass fiber cloth for cooling and temperature reduction treatment, and facilitating the continuous conveying auxiliary processing for adjusting the pressure according to the actual thickness of the glass fiber cloth, thereby solving the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A dipping device convenient for production, processing and placement of glass fiber cloth comprises a dipping device body, a controller panel is embedded and installed on the front of the dipping device body, a dipping pool is arranged on the top right side of the dipping device body, a mounting frame is fixedly connected to the top of the dipping device body and located between the front and rear ends of the dipping pool, an electric lifting frame is installed on the top of the inner wall of the mounting frame, an electric dipping roller is installed on the inner side of the electric lifting frame, a spray plate is embedded and installed on the inner wall of the electric lifting frame and located on the upper edge of the electric dipping roller, and a liquid connected to the spray plate is arranged inside the electric lifting frame pump, a first pressure roller feeding mechanism is installed on the top of the main body of the dipping equipment and on the right side of the dipping pool, a microwave drying machine box is installed on the top of the main body of the dipping equipment and on the left side of the dipping pool, a second pressure roller feeding mechanism is fixedly installed on the top of the main body of the dipping equipment and on the left side of the microwave drying machine box, a mesh belt conveyor is fixedly installed on the top of the main body of the dipping equipment and on the left side of the second pressure roller feeding mechanism, a heat dissipation rack is installed on the top cover of the mesh belt conveyor, and a third pressure roller feeding mechanism is fixedly installed on the top of the main body of the dipping equipment and on the left side of the mesh belt conveyor.

[0008] As a preferred solution of the utility model, a sinking glue groove is provided at the center of the bottom end of the inner wall of the glue dipping pool, and a low liquid level sensor is fixedly installed on the back of the inner wall of the sinking glue groove.

[0009] As a preferred solution of the utility model, a liquid suction pipe is connected between the sinking glue tank and the input end of the liquid pump, and a liquid supply pipe is connected between the output end of the liquid pump and the inside of the spray plate.

[0010] As a preferred solution of the utility model, inlet / outlet ports are opened on both sides of the microwave drying box, a box door is installed on the front of the microwave drying box, and microwave heaters are installed at the upper and lower ends of the inner wall of the microwave drying box, and multiple magnetrons are installed on the inner side of the microwave heater.

[0011] As a preferred solution of the utility model, a driving roller and a driven roller are arranged on the inner side of the mesh belt conveyor, wherein a conveying mesh belt is installed on the outer periphery of the driving roller and the driven roller, and a driving motor is installed on the front side of the mesh belt conveyor, and the input end of the driving roller which is embedded and rotatably connected to the driving roller is equipped with a driving motor, and one end of the driving roller away from the driving motor and both ends of the driven roller are rotatably connected to the inner wall of the mesh belt conveyor through a bearing seat.

[0012] As a preferred solution of the utility model, a plurality of cooling fans are embedded and installed on the top of the cooling frame.

[0013] As a preferred solution of the utility model, the top ends of the inner walls of the third roller feeding mechanism, the second roller feeding mechanism and the first roller feeding mechanism are all equipped with lifting upper feeding rollers, and the inner sides of the third roller feeding mechanism, the second roller feeding mechanism and the first roller feeding mechanism are all equipped with lower feeding rollers at the lower edges of the lifting upper feeding rollers.

[0014] Beneficial effect: The prior art glue dipping equipment does not have a structure for real-time monitoring of the glue liquid level and the glue roller spraying roller coating the glass fiber cloth surface, thereby failing to ensure the quality of the glass fiber cloth production glue dipping process while allowing the glue liquid to flow and prevent it from drying out. In addition, it is not convenient for the glued glass fiber cloth to be quickly dried and transferred for cooling and placement, and is not convenient for continuous conveying and auxiliary processing by adjusting the pressure according to the actual thickness of the glass fiber cloth. In the utility model, a sinking glue tank with a low liquid level sensor is provided in the glue dipping pool, so that the glue liquid level is monitored in real time, and the glue in the glue dipping pool is extracted by a liquid pump, and the glue is sprayed on the surface of the glass fiber cloth by the electric glue dipping roller by the spray plate, thereby ensuring the quality of the glass fiber cloth production glue dipping process while allowing the glue liquid to flow and prevent it from drying out. In addition, a microwave heater is installed in the microwave drying cabinet for convection, so that microwave energy is directly applied to the surface of the glass fiber cloth to produce water molecules inside it. The glass fiber cloth is subjected to intense exercise, which is converted into heat energy to achieve the effect of rapid drying and dipping of the glass fiber cloth. At the same time, a heat dissipation rack with a heat dissipation fan is provided to cooperate with a mesh belt conveyor, which is convenient for placing the dried dipping glass fiber cloth for cooling and cooling treatment, so as to facilitate subsequent rolling and collection, and by providing a first pressing roller feeding mechanism with a descending upper feeding roller and a lower feeding roller, a first pressing roller feeding mechanism and a third pressing roller feeding mechanism, it is convenient to adjust the continuous conveying of the pressure according to the actual thickness of the glass fiber cloth, thereby automating the processing operations of dipping, drying and cooling of the auxiliary equipment for conveying. The structure is simple and has a structure for real-time monitoring of the dipping liquid level and the pressure roller spraying roller coating the surface of the glass fiber cloth, so as to ensure the quality of the glass fiber cloth production dipping processing while allowing the glue liquid to flow and prevent drying, and at the same time facilitate the rapid drying and transportation of the dipping glass fiber cloth for cooling and cooling treatment, and facilitate the continuous conveying auxiliary processing of adjusting the pressure according to the actual thickness of the glass fiber cloth. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is an overall stereogram of a dipping device that is convenient for production and processing of glass fiber cloth according to the utility model;

[0016] Figure 2 This is the overall front view of a dipping device that is convenient for production, processing and placement of glass fiber cloth according to the utility model;

[0017] Figure 3 This is a schematic diagram of the overall main internal structure of a dipping device that is convenient for the production, processing and placement of glass fiber cloth according to the utility model;

[0018] Figure 4 The utility model is a schematic diagram of the overall side view of the internal structure of a dipping device which is convenient for the production, processing and placement of glass fiber cloth.

[0019] In the figure: 1. Glue dipping equipment body; 2. Controller panel; 3. Glue dipping tank; 301. Glue sinking tank; 302. Low liquid level sensor; 4. First roller feeding mechanism; 5. Mounting frame; 6. Electric lifting frame; 7. Electric glue dipping roller; 8. Spray plate; 9. Liquid pump; 901. Liquid supply pipe; 902. Liquid suction pipe; 10. Microwave drying machine box; 1001. Box door; 11. Microwave heater; 12. Second roller feeding mechanism; 13. Mesh belt conveyor; 14. Heat dissipation rack; 141. Heat dissipation fan; 15. Third roller feeding mechanism; 16. Lifting upper feeding roller; 17. Lower feeding roller. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described below in conjunction with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0021] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant literature, and several embodiments of the present invention are given. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.

[0022] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may also be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0023] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The terms used in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used in this article includes any and all combinations of one or more related listed items.

[0024] See also Figure 1-4, the utility model provides a technical solution:

[0025] A dipping device convenient for production and processing of glass fiber cloth comprises a dipping device body 1, a controller panel 2 is embedded and installed on the front of the dipping device body 1, a dipping pool 3 is arranged on the top right side of the dipping device body 1, a mounting frame 5 is fixedly connected to the top of the dipping device body 1 and located between the front and rear ends of the dipping pool 3, an electric lifting frame 6 is installed on the top of the inner wall of the mounting frame 5, an electric dipping roller 7 is installed on the inner side of the electric lifting frame 6, a spray plate 8 is embedded and installed on the inner wall of the electric lifting frame 6 and located on the upper edge of the electric dipping roller 7, a liquid pump 9 connected to the spray plate 8 is arranged inside the electric lifting frame 6, and the dipping device body 1 is provided with a plurality of control panels 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62, 64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75 A first roller feeding mechanism 4 is installed on the top of the equipment body 1 and on the right side of the dipping pool 3, a microwave drying machine box 10 is installed on the top of the dipping equipment body 1 and on the left side of the dipping pool 3, a second roller feeding mechanism 12 is fixedly installed on the top of the dipping equipment body 1 and on the left side of the microwave drying machine box 10, a mesh belt conveyor 13 is fixedly installed on the top of the dipping equipment body 1 and on the left side of the second roller feeding mechanism 12, a heat dissipation rack 14 is installed on the top cover of the mesh belt conveyor 13, and a third roller feeding mechanism 15 is fixedly installed on the top of the dipping equipment body 1 and on the left side of the mesh belt conveyor 13.

[0026] Specifically, a sunken glue groove 301 is provided at the center of the bottom end of the inner wall of the glue dipping pool 3, and a low liquid level sensor 302 is fixedly installed on the back of the inner wall of the sunken glue groove 301. A suction pipe 902 is connected between the sunken glue groove 301 and the input end of the liquid pump 9, and a liquid supply pipe 901 is connected between the output end of the liquid pump 9 and the inside of the spray plate 8. The sunken glue groove 301 with the low liquid level sensor 302 provided in the glue dipping pool 3 is convenient for real-time monitoring of the glue level, and the glue in the glue dipping pool 301 is extracted by the provided liquid pump 9, and the electric glue dipping roller 7 is sprayed with glue by the spray plate 8 to coat the surface of the glass fiber cloth, thereby ensuring the quality of the glass fiber cloth production dipping processing and allowing the glue to flow and prevent drying.

[0027] Preferably, inlet / outlet ports are provided on both sides of the microwave drying box 10, a box door 1001 is installed on the front of the microwave drying box 10, and microwave heaters 11 are installed on the upper and lower ends of the inner wall of the microwave drying box 10, and multiple magnetrons are installed on the inner side of the microwave heater 11. The microwave heater is installed by convection in the microwave drying box, so that microwave energy can be directly applied to the surface of the glass fiber cloth, causing the water molecules inside it to move violently, thereby converting it into heat energy to achieve the effect of quickly drying and dipping the glass fiber cloth.

[0028] Preferably, an active roller and a driven roller are provided on the inner side of the mesh belt conveyor 13, wherein a conveying mesh belt is installed on the outer periphery of the active roller and the driven roller, and a driving motor is installed on the front side of the mesh belt conveyor 13 and is rotatably connected to the input end of the active roller, and one end of the active roller away from the driving motor and both ends of the driven roller are rotatably connected to the inner wall of the mesh belt conveyor 13 through bearing seats, and a plurality of cooling fans 141 are embedded and installed on the top of the cooling rack 14. By providing a cooling rack 14 with cooling fans 141 in conjunction with the mesh belt conveyor 13, it is convenient to place the dried impregnated glass fiber cloth for cooling and lowering temperature treatment, thereby facilitating subsequent rolling and collection.

[0029] Preferably, the top of the inner wall of the third roller feeding mechanism 15, the second roller feeding mechanism 12 and the first roller feeding mechanism 4 are all equipped with a lifting upper feeding roller 16, and the inner sides of the third roller feeding mechanism 15, the second roller feeding mechanism 12 and the first roller feeding mechanism 4 are all equipped with a lower feeding roller 17 at the lower edge of the lifting upper feeding roller 16. By arranging the first roller feeding mechanism 4, the first roller feeding mechanism 12 and the third roller feeding mechanism 15 with the descending upper feeding roller 16 and the lower feeding roller 17, it is convenient to adjust the continuous conveying of the pressure according to the actual thickness of the glass fiber cloth, thereby automating the processing operations of dipping, drying and cooling of the auxiliary equipment.

[0030] In summary, the utility model has a structure for real-time monitoring of the dipping liquid level and the coating of the glass fiber cloth surface by the pressure roller and the glue spray roller, thereby ensuring the quality of the glass fiber cloth dipping process while preventing the flow of the glue liquid from drying out. It is also convenient for the rapid drying of the dipping glass fiber cloth and the use of the cooling and lowering treatment for the transfer, and is convenient for the continuous conveying auxiliary processing that can be adjusted according to the actual thickness of the glass fiber cloth, thereby improving the efficiency and quality of the glass fiber cloth dipping process, which is very practical.

[0031] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A dipping device for facilitating the production and processing of glass fiber cloth, comprising a dipping device body (1), characterized in that The front of the main body (1) of the dipping device is embedded with a controller panel (2), a dipping pool (3) is provided on the right side of the top of the main body (1) of the dipping device, a mounting frame (5) is fixedly connected to the top of the main body (1) of the dipping device and located between the front and rear ends of the dipping pool (3), an electric lifting frame (6) is installed on the top of the inner wall of the mounting frame (5), an electric dipping roller (7) is installed on the inner side of the electric lifting frame (6), a spray plate (8) is embedded and installed on the inner wall of the electric lifting frame (6) and located on the upper edge of the electric dipping roller (7), a liquid pump (9) connected to the spray plate (8) is provided inside the electric lifting frame (6), and the top of the main body (1) of the dipping device is located A first pressing roller feeding mechanism (4) is installed on the right side of the dipping pool (3); a microwave drying machine box (10) is installed on the top of the dipping equipment body (1) and on the left side of the dipping pool (3); a second pressing roller feeding mechanism (12) is fixedly installed on the top of the dipping equipment body (1) and on the left side of the microwave drying machine box (10); a mesh belt conveyor (13) is fixedly installed on the top of the dipping equipment body (1) and on the left side of the second pressing roller feeding mechanism (12); a heat dissipation rack (14) is installed on the top cover of the mesh belt conveyor (13); and a third pressing roller feeding mechanism (15) is fixedly installed on the top of the dipping equipment body (1) and on the left side of the mesh belt conveyor (13).

2. The dipping equipment for facilitating the production, processing and placement of glass fiber cloth according to claim 1 is characterized by: A glue sinking groove (301) is provided at the center of the bottom end of the inner wall of the glue dipping pool (3), and a low liquid level sensor (302) is fixedly installed on the back of the inner wall of the glue sinking groove (301).

3. The dipping equipment for facilitating the production, processing and placement of glass fiber cloth according to claim 2 is characterized by: A liquid suction pipe (902) is connected between the sinking glue tank (301) and the input end of the liquid pump (9), and a liquid supply pipe (901) is connected between the output end of the liquid pump (9) and the inside of the spray plate (8).

4. The dipping equipment for facilitating the production, processing and placement of glass fiber cloth according to claim 1 is characterized by: Inlet / outlet ports are provided on both sides of the microwave drying machine box (10), a door (1001) is installed on the front of the microwave drying machine box (10), and microwave heaters (11) are installed at both upper and lower ends of the inner wall of the microwave drying machine box (10), and a plurality of magnetrons are installed on the inner side of the microwave heater (11).

5. The dipping device for facilitating the production, processing and placement of glass fiber cloth according to claim 1 is characterized by: A driving roller and a driven roller are arranged on the inner side of the mesh belt conveyor (13), wherein a conveying mesh belt is sleeved and installed on the outer periphery of the driving roller and the driven roller, and a driving motor is installed on the front side of the mesh belt conveyor (13) and is embedded in and rotatably connected to the input end of the driving roller, and one end of the driving roller away from the driving motor and both ends of the driven roller are rotatably connected to the inner wall of the mesh belt conveyor (13) through a bearing seat.

6. The dipping equipment for facilitating the production, processing and placement of glass fiber cloth according to claim 1 is characterized by: A plurality of cooling fans (141) are embedded and installed on the top of the cooling frame (14).

7. The dipping equipment for facilitating the production, processing and placement of glass fiber cloth according to claim 1 is characterized by: The top ends of the inner walls of the third roller feeding mechanism (15), the second roller feeding mechanism (12) and the first roller feeding mechanism (4) are all provided with lifting upper feeding rollers (16), and the inner sides of the third roller feeding mechanism (15), the second roller feeding mechanism (12) and the first roller feeding mechanism (4) are all provided with lower feeding rollers (17) at the lower edges of the lifting upper feeding rollers (16).