Cleaning assembly for cleaning feeding and discharging mechanical arms of laser cutting machine

By designing cleaning components for laser cutting machines, using a motor-driven cleaning brush to quickly clean up dust and debris on the inner surface of the suction cup, the problems of air leakage and shortened service life are solved, and the working efficiency of the robotic arm and equipment are improved. Energy efficiency.

CN222327020UActive Publication Date: 2025-01-10MUBEA AUTOMOTIVE COMPONENTS TAICANG CO LTD
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Patent Information

Application Number
CN202420917505.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-29
Publication Date
2025-01-10
Estimated Expiration
2034-04-29

AI Technical Summary

Technical Problem

After a long time of use, the suction cup of the loading and unloading robot arm of the laser cutting machine has accumulated dust and fine debris, resulting in air leakage, reduced grabbing capacity and shortened service life, increasing the load of the air pump.

Method used

A cleaning assembly is designed, including a funnel-shaped suction cup, a motor-driven cleaning brush and a component base. The suction cup corresponds to the cleaning brush by moving the robotic arm, and the dust and debris on the inner surface of the suction cup are rotated by the motor and cleaning brush.

Benefits of technology

Quickly clean dust and debris on the inner surface of the suction cup, improve the sealing and service life of the suction cup, reduce the load on the vacuum equipment, and achieve energy-saving effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cleaning assembly for cleaning a feeding and discharging mechanical arm of a laser cutting machine, and the mechanical arm comprises a suction cup arm, a suction cup seat connected to the suction cup arm and suction cups distributed on the suction cup seat at intervals, the cleaning assembly comprises an assembly base and cleaning units installed on the assembly base at intervals, and each cleaning unit is composed of a motor, a motor output shaft perpendicularly connected to the motor, a cleaning brush installation shaft coaxially installed with the motor output shaft and a cleaning brush installed on the cleaning brush installation shaft. The motor is fixed on the assembly base through a motor mounting plate and a bolt, the cleaning brush mounting shaft is cylindrical, a plurality of convex blocks are arranged at one end, close to the brush head, of the cleaning brush mounting shaft, the convex blocks are symmetrically arranged along the axis of the cleaning brush mounting shaft, through holes are formed in the mounting shaft at the convex blocks along the vertical axis, and spring pins are arranged in the through holes. The cleaning assembly disclosed by the utility model can be used for quickly cleaning sundries on the sucking disc and prolonging the service life of the sucking disc.
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Description

Technical Field

[0001] The utility model relates to the field of laser cutting, in particular to a cleaning component for cleaning a loading and unloading mechanical arm of a laser cutting machine. Background Art

[0002] Laser cutting replaces traditional mechanical knives with invisible beams. It has the characteristics of high precision, fast cutting, no restrictions on cutting patterns, automatic typesetting to save materials, smooth incisions, low processing costs, etc. It will gradually improve or replace traditional metal cutting process equipment. During processing, the loading robot grabs the plate to be cut through the suction cup and places it on the support table for cutting. The suction cup is generally made of soft rubber. When there is dust and small debris on the surface of the plate to be cut, the inner surface of the suction cup will be adsorbed on the surface of the suction cup. Long-term use and accumulation will cause local leakage, which will affect the grasping ability of the suction cup, increase the load of the vacuum pump, and affect the service life. Utility Model Content

[0003] Based on the above problems existing in the prior art, the utility model provides a cleaning component for cleaning the loading and unloading robot arm of a laser cutting machine, which can quickly clean small debris on the inner surface of the loading and unloading suction cup of the laser cutting machine.

[0004] The technical solution adopted by the utility model to solve its technical problems is: providing a cleaning component for cleaning the loading and unloading mechanical arm of a laser cutting machine, the mechanical arm comprising a suction cup arm, a suction cup seat connected to the suction cup arm and suction cups spaced apart on the suction cup seat, the suction cups being funnel-shaped, the cleaning component comprising a component base and a cleaning unit spaced apart on the component base, the cleaning unit comprising a motor, a motor output shaft vertically connected to the motor, a cleaning brush mounting shaft coaxially mounted with the motor output shaft and a cleaning brush mounted on the cleaning brush mounting shaft, the motor being fixed to the component base by a motor mounting plate and bolts, the cleaning brush The brush mounting shaft is cylindrical and is provided with a plurality of protrusions at one end close to the brush head. The protrusions are symmetrically arranged along the axis of the cleaning brush mounting shaft. The mounting shaft is provided with a through hole along the vertical axis at the protrusion, and a spring pin is provided in the through hole. The cleaning brush consists of a brush disc, a brush head installed on one side of the brush disc and a brush disc seat installed on the other side of the brush disc. The brush disc seat is a hollow cylindrical boss. The brush disc seat matches the cleaning brush mounting shaft. The inner surface of the brush disc seat is the inner wall of the brush disc seat. A plurality of brush disc seat assembly grooves are provided along the inner wall of the brush disc seat. The number of the brush disc seat assembly grooves is the same as the number of the protrusions and the positions are corresponding. A spring pin groove is provided in the groove.

[0005] Furthermore, the size and shape of the component base and the suction cup seat match, and the distribution of the cleaning units on the plane of the component base matches the distribution of the suction cups on the plane of the suction cup seat, that is, the cleaning units can correspond one-to-one to the suction cups.

[0006] Furthermore, the cleaning assembly is only equipped with one cleaning unit, and different suction cups are cleaned by moving the robotic arm.

[0007] Furthermore, both ends of the spring pin are spherical balls, and the middle is connected by a spring.

[0008] Furthermore, the number of the bumps is 2.

[0009] Furthermore, the spring pin groove is hemispherical.

[0010] Furthermore, the brush head is composed of a plurality of cylindrical rubber blocks, forming several concentric circles from the inside to the outside, and the height of the brush head gradually decreases from the inside to the outside, forming an inverted funnel shape.

[0011] Furthermore, the brush plate is provided with a plurality of brush head mounting holes, and the ratio of the depth of the brush head mounting holes to the height of the brush head is 1:4-10.

[0012] Furthermore, there is a certain installation spacing between the brush heads, and the spacing is 2-3 times the diameter of the brush heads.

[0013] The beneficial effect of the utility model is that when the laser cutting machine is cutting, the mechanical arm of the laser cutting machine grabs the material to be cut through the suction cup. Since there is dust and fine debris on the surface of the material, after working for a long time, the dust and fine debris will adhere to the inner surface of the suction cup. The cleaning component for cleaning the loading and unloading mechanical arm of the laser cutting machine disclosed by the utility model can quickly clean the dust and debris on the inner surface of the suction cup, increase the airtightness of the suction cup, and improve the service life of the suction cup. At the same time, it can reduce the load of the vacuum negative pressure providing equipment, thereby achieving energy saving effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0015] Figure 1 The figure shows the schematic diagram of the loading and unloading mechanical arm structure of the laser cutting machine;

[0016] Figure 2 The figure shows a schematic diagram of the structure of a cleaning component for cleaning a loading and unloading mechanical arm of a laser cutting machine;

[0017] Figure 3 Shown Figure 2 A partial structural schematic diagram of the cleaning component shown;

[0018] Figure 4 Shown Figure 2 A side view of the cleaning assembly is shown;

[0019] Figure 5 Shown Figure 3 The schematic diagram of the brush head mounting shaft structure in the cleaning unit shown;

[0020] Figure 6 Shown Figure 3 A top view of the brush head mounting shaft in the cleaning unit shown;

[0021] Figure 7 Shown Figure 6 The brush head mounting axis is shown in a cross-sectional view along the A-A plane;

[0022] Figure 8 Shown is a schematic diagram of the cleaning brush structure;

[0023] Fig. 9 Shown is another schematic diagram of the structure of the cleaning brush;

[0024] Among them, the figure marks in the figure are: 100, mechanical arm; 11, suction cup arm; 12, suction cup seat; 13, suction cup; 200, cleaning component; 21, cleaning unit; 211, motor; 2111, motor output shaft; 212, motor mounting plate; 213, bolt; 215, cleaning brush mounting shaft; 2151, bump; 2152, spring pin; 21521, ball; 21522, spring; 216, cleaning brush; 2161, brush plate; 2162, brush head; 2163, brush plate seat; 21632, brush plate seat assembly groove; 21633, spring pin groove; 22, component base. DETAILED DESCRIPTION

[0025] In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model is now described in detail in conjunction with the accompanying drawings. This figure is a simplified schematic diagram, which only illustrates the basic structure of the utility model in a schematic manner, so it only shows the composition related to the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model.

[0026] refer to Figure 1 As shown, the robot arm 100 includes a suction cup arm 11, a suction cup seat 12 connected to the suction cup arm 11, and suction cups 13 distributed at intervals on the suction cup seat 12, and the suction cups 13 are funnel-shaped.

[0027] refer to Figure 2-4As shown, the utility model provides a cleaning assembly 200 for cleaning the loading and unloading mechanical arm of a laser cutting machine, comprising an assembly base 22 and a cleaning unit 21 installed at intervals on the assembly base 22, the cleaning unit 21 consisting of a motor 211, a motor output shaft 2111 vertically connected to the motor 211, a cleaning brush mounting shaft 215 coaxially mounted with the motor output shaft 2111, and a cleaning brush 216 mounted on the cleaning brush mounting shaft 215, the motor 211 being fixed to the assembly base 22 by a motor mounting plate 212 and a bolt 213. When in use, the suction cup 13 is moved to the top of the cleaning brush 216, so that the inner surface of the suction cup 13 is sleeved on the cleaning brush 216, and the motor 211 drives the cleaning brush 216 to rotate through the motor output shaft 2111 and the cleaning brush mounting shaft 215, so that the dust attached to the suction cup 13 is cleaned off.

[0028] The size and shape of the component base 22 match those of the suction cup seat 12 , and the distribution of the cleaning unit 21 on the plane of the component base 22 matches that of the suction cup 13 on the plane of the suction cup seat 12 , that is, the cleaning unit 21 can correspond one-to-one to the suction cup 13 .

[0029] In some embodiments, if the cleaning speed is not considered and the cost of the cleaning component 200 is considered, the cleaning component 200 can only be installed with one cleaning unit 21, and the different suction cups 13 can be cleaned by moving the robot arm 100.

[0030] In some embodiments, taking into account the cleaning speed and the manufacturing cost of the cleaning assembly 200, the cleaning assembly 200 can be installed with a row or a column of cleaning units 21, so that one row or a column of the suction cups 13 can be cleaned each time.

[0031] refer to Figure 5-7 As shown, the cleaning brush mounting shaft 215 is cylindrical, and is provided with a plurality of protrusions 2151 at one end close to the brush head. The protrusions 2151 are symmetrically arranged along the axis of the cleaning brush mounting shaft 215. A through hole (not shown in the figure) is provided in the protrusion 2151. The through hole passes through the protrusion 2151 and the mounting shaft 215. A spring pin 2152 is installed in the through hole. Preferably, there are two protrusions.

[0032] The spring pin 2152 is composed of two balls 21521 connected by a spring 21522. The natural length of the spring pin 2152 (i.e., the spring is not in a squeezed or stretched state) minus the length D of the through hole on the mounting shaft 215 is slightly smaller than the diameter of the ball 21521, preferably D = 0.8-0.9 times the diameter of the ball, which is convenient for installation and disassembly.

[0033] refer to Figure 8-9As shown, the cleaning brush 216 is composed of a brush disc 2161, a brush head 2162 installed on one side of the brush disc 2161 and a brush disc seat 2163 installed on the other side of the brush disc 2161. The brush disc seat 2163 is a hollow cylindrical boss. The brush disc seat 2163 matches the cleaning brush mounting shaft 215. The inner surface of the brush disc seat 2163 is the inner wall of the brush disc seat (not shown in the figure). A plurality of brush disc seat assembly grooves 21632 are provided along the inner wall of the brush disc seat. A spring pin groove 21633 is provided in the brush disc seat assembly groove 21632. The spring pin groove 21633 is hemispherical with a depth of 0.4-0.45 times the diameter of the ball 21521, so that the ball 21521 on the spring pin 2152 can be accommodated, and the installation and disassembly of the spring pin 2152 is also convenient. The number of the brush disc seat assembly grooves 21632 is the same as the number of the protrusions 2151 and their positions are corresponding. When the cleaning brush 216 is installed on the cleaning brush installation shaft 215, the protrusions 2151 can correspond one-to-one with the brush disc seat assembly grooves 21632.

[0034] refer to Figure 8 As shown, the brush head 2162 is composed of a plurality of cylindrical rubber blocks, forming a circle of concentric circles from the inside to the outside, and the height of the brush head gradually decreases from the inside to the outside, forming an inverted funnel shape, which is conducive to fitting with the funnel-shaped inner wall of the suction cup 13. There is a certain installation spacing between the brush heads 2162, and the spacing size is 2-3 times the diameter of the brush head 2162, so that the cleaned dust and debris can fall naturally on the brush plate 2161 under gravity.

[0035] refer to Figure 8 As shown, the brush plate 2161 is provided with a plurality of brush head mounting holes, and the brush head 2162 can be installed in the brush head mounting hole by interference fit, and the ratio of the depth of the brush head mounting hole to the height of the brush head 2162 is 1:4-10, which can ensure the stable operation of the brush head 2162 while saving the thickness of the brush plate 2161. During use, if individual brush heads 2162 are worn, they can be replaced separately.

[0036] After the robot arm has been used for a long time, or after grabbing a dirty plate, the cleaning component 200 is placed at the position of the plate to be grabbed, the robot arm 100 is controlled to make the inner surface of the suction cup 13 fit with the brush head 2162, and the motor 11 is started to drive the brush head 2162 to rotate, so that the debris on the inner wall of the suction cup 13 can be cleaned.

[0037] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection, it can be a mechanical connection, it can be a direct connection, or it can be indirectly connected through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0038] It should be understood that the terms "length", "width", "up", "down", "front and back", "left and right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0039] The above is based on the ideal embodiment of the utility model. Through the above description, relevant staff can make various changes and modifications without departing from the scope of the utility model. The technical scope of this utility model is not limited to the content in the specification, and its technical scope must be determined according to the scope of the claims.

Claims

1. A cleaning assembly for cleaning a loading and unloading mechanical arm of a laser cutting machine, the mechanical arm comprising a suction cup arm, a suction cup seat connected to the suction cup arm, and suction cups spaced apart on the suction cup seat, the suction cups being funnel-shaped, characterized in that: The cleaning assembly comprises an assembly base and a cleaning unit installed on the assembly base at intervals, the cleaning unit comprises a motor, a motor output shaft vertically connected to the motor, a cleaning brush mounting shaft coaxially mounted with the motor output shaft, and a cleaning brush mounted on the cleaning brush mounting shaft, the motor is fixed to the assembly base through a motor mounting plate and bolts, the cleaning brush mounting shaft is cylindrical, and is provided with a plurality of protrusions at one end close to the brush head, the protrusions are symmetrically arranged along the axis of the cleaning brush mounting shaft, the mounting shaft is provided with a through hole along the vertical axis at the protrusion, a spring pin is arranged in the through hole, the cleaning brush comprises a brush disc, a brush head installed on one side of the brush disc and a brush disc seat installed on the other side of the brush disc, the brush disc seat is a hollow cylindrical boss, the brush disc seat matches the cleaning brush mounting shaft, the inner surface of the brush disc seat is the inner wall of the brush disc seat, a plurality of brush disc seat assembly grooves are arranged along the inner wall of the brush disc seat, the number of the brush disc seat assembly grooves is the same as the number of the protrusions, and the positions are corresponding, and a spring pin groove is arranged in the groove.

2. A cleaning assembly for cleaning a loading and unloading mechanical arm of a laser cutting machine according to claim 1, characterized in that: The size and shape of the component base and the suction cup seat match each other, and the distribution of the cleaning units on the plane of the component base matches the distribution of the suction cups on the plane of the suction cup seat, that is, the cleaning units can correspond to the suction cups one by one.

3. A cleaning assembly for cleaning a loading and unloading mechanical arm of a laser cutting machine according to claim 1, characterized in that: The cleaning assembly is only equipped with one cleaning unit, and different suction cups are cleaned by moving the mechanical arm.

4. A cleaning assembly for cleaning a loading and unloading mechanical arm of a laser cutting machine according to claim 1, characterized in that: The two ends of the spring pin are balls, and the middle is connected by a spring.

5. The cleaning assembly for cleaning the loading and unloading mechanical arm of a laser cutting machine according to claim 1, characterized in that: The number of the bumps is 2.

6. A cleaning assembly for cleaning a loading and unloading mechanical arm of a laser cutting machine according to claim 1, characterized in that: The spring pin groove is hemispherical.

7. A cleaning assembly for cleaning a loading and unloading mechanical arm of a laser cutting machine according to claim 1, characterized in that: The brush head is composed of a plurality of cylindrical rubber blocks, which form several concentric circles from the inside to the outside. The height of the brush head decreases gradually from the inside to the outside, forming an inverted funnel shape.

8. The cleaning assembly for cleaning the loading and unloading mechanical arm of a laser cutting machine according to claim 1, characterized in that: The brush plate is provided with a plurality of brush head mounting holes, and the ratio of the depth of the brush head mounting holes to the height of the brush head is 1:4-10.

9. The cleaning assembly for cleaning the loading and unloading mechanical arm of a laser cutting machine according to claim 7, characterized in that: There is a certain installation spacing between the brush heads, and the installation spacing is 2-3 times the diameter of the brush heads.

Citation Information

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