Pultrusion equipment

By adopting a combined structure of lifting plate and rotating plate in the pultrusion equipment, fine adjustment of mold position is achieved, and the problem of deviation between the yarn forming direction and the conveying direction in the prior art is solved, and the pultrusion effect and production efficiency of the sheet are improved.

CN222346340UActive Publication Date: 2025-01-14JIANGYIN KECHENG TECH CO LTD
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Patent Information

Application Number
CN202420812821.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-19
Publication Date
2025-01-14
Estimated Expiration
2034-04-19

AI Technical Summary

Technical Problem

In the existing pultruded plate manufacturing equipment, due to part size deviation or installation error, there is a deviation in the incoming direction of the yarn from the conveying direction of the formed plate, which affects the pultrusion effect of the plate and requires adjustment of the mold position.

Method used

A pultrusion device including a frame and a pultrusion mechanism is designed to adjust the upper and lower, front and rear of the mold through the lifting plate and the rotating plate. The mold position is finely adjusted by components such as lifting system, screws and slide grooves to ensure the yarn. The forming direction is consistent with the conveying direction.

Benefits of technology

The deviation of the direction of the incoming yarn material and the conveying direction after forming is effectively avoided, the pultrusion effect of the sheet is improved, the production efficiency is improved, and the production cost is reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to pultrusion equipment, which belongs to the technical field of pultrusion equipment, and comprises a pultrusion device, the pultrusion device comprises a rack and a pultrusion mechanism, the pultrusion mechanism is arranged on the rack, the pultrusion mechanism comprises a mold, a lifting plate and a rotating plate, the rotating plate and the lifting plate are both horizontally arranged, and the mold is arranged on the rack. The rotating plate and the lifting plate are distributed in a vertically attached mode, the lifting plate is arranged on the machine frame and ascends and descends through a lifting system, and a positioning pin is vertically and fixedly arranged on the top of the lifting plate. Fine adjustment of the up-down position of the mold is achieved by rotating a second screw, adjustment of the position of the mold in the front-back direction is achieved by pushing a mounting frame to move in a sliding groove in the front-back direction, fine adjustment of the position of the mold in the front-back direction is achieved by rotating a third screw, and fine adjustment of the position of the mold in the front-back direction is achieved by rotating a first screw, so that a rotating plate rotates around the axis of a positioning pin; therefore, the angle of the die is adjusted.
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Description

Technical Field

[0001] The utility model relates to pultrusion equipment and belongs to the technical field of pultrusion molding equipment. Background Art

[0002] Wind turbine blades are an important part of wind power generation equipment. The existing manufacturing method of wind turbine blades is mainly based on sheet pultrusion. The commonly used sheet pultrusion manufacturing process is: using resin as the matrix material, fiber and fabric as the reinforcing material, under the traction of external force, through impregnation, preforming, hot mold curing, finally forming a continuous regular cross-section product.

[0003] Among them, preforming is the continuous pultrusion of fibers impregnated with resin, so that the fibers are evenly arranged in a set shape while controlling the glue content of the fibers.

[0004] The Chinese utility model patent with publication number CN215283469U discloses a production equipment for pultruded sheet materials, including a pre-treatment unit, a molding and curing unit, and a winding and unwinding unit. The molding and curing unit includes a pre-forming device, a molding device, and a molding and heating device arranged in sequence. The molding device is used to shape the yarn into a sheet material, which includes a mold body, a guide block, and a yarn splitting rod. The mold body has multiple molding channels, and the multiple molding channels are located on the same horizontal plane. The two ends of the molding channel are respectively a feed port and a discharge port. The guide block is arranged between the feed ports of two adjacent molding channels. The yarn splitting rod extends in the vertical direction and is connected to the front end of the guide block. The guide block and the yarn splitting rod are used to separate the yarns so that the yarns enter the feed ports of adjacent molding channels along the guide block. The utility model can realize the synchronous production of multiple pultruded sheets without increasing the number of components of the production equipment, thereby improving production efficiency, increasing the output of sheets per unit time, and greatly reducing production costs. However, in the prior art, due to the size deviation or installation error of the parts, when the yarn is formed into a sheet through the mold, there is a deviation between the incoming direction of the yarn and the conveying direction of the formed sheet, which is easy to affect the pultrusion effect of the sheet;

[0005] Therefore, there is a need for a pultrusion device to adjust the position of the die. Utility Model Content

[0006] The technical problem to be solved by the utility model is: in order to overcome the deficiencies of the prior art, a pultrusion device for realizing mold position adjustment is provided.

[0007] The technical solution adopted by the utility model to solve the above-mentioned problem is: a pultrusion equipment, including a pultrusion device, the pultrusion device includes a frame and a pultrusion mechanism, the pultrusion mechanism is arranged on the frame, the pultrusion mechanism includes a mold, a lifting plate and a rotating plate, the rotating plate and the lifting plate are both horizontally arranged, the rotating plate and the lifting plate are distributed in close contact with each other, the lifting plate is arranged on the frame, the lifting plate is lifted and lowered by a lifting system, a positioning pin is vertically fixed on the top of the lifting plate, the rotating plate and the positioning pin are rotatably connected, a rotating assembly and a connecting assembly are arranged on the rotating plate, the rotating assembly is connected to the lifting plate, and the rotating plate is rotated around the axis of the positioning pin through the rotating assembly, and the mold is connected to the rotating plate through the connecting assembly.

[0008] Preferably, the rotating assembly includes a fixed block, two first connecting blocks and two first screws, the fixed block is fixedly set on the lifting plate, the two first connecting blocks are symmetrically arranged about the fixed block, the two first screws correspond one by one to the two first connecting blocks, the first connecting block is fixedly set on the rotating plate, the first screw passes horizontally through the first connecting block, the first screw is threadedly connected to the first connecting block, and one end of the first screw is against the fixed block.

[0009] Preferably, two rotating assemblies are provided, and the two rotating assemblies are symmetrically arranged about the positioning pin.

[0010] Preferably, a guide groove is provided on the rotating plate, the guide groove is arc-shaped, and the guide groove is coaxially distributed with the positioning pin.

[0011] Preferably, the connecting assembly includes a mounting frame and two support blocks, the two support blocks are symmetrically arranged front to back, the support blocks are fixedly set on a rotating plate, the mounting frame is placed on the top of the support blocks, two second screws are vertically passed through the mounting frame, the two second screws correspond one by one to the two support blocks, the second screws are threadedly connected to the mounting frame, and one end of the second screw is against the top of the support block.

[0012] Preferably, a slide groove is provided on the rotating plate, the slide groove is parallel to the front-rear direction, the bottom of the mounting frame is inserted into the slide groove, and the mounting frame is slidably connected to the slide groove along the front-rear direction.

[0013] Preferably, the connecting assembly also includes two second connecting blocks and two third screws, the two second connecting blocks are symmetrically arranged front to back, the two third screws correspond one to one with the two second connecting blocks, the second connecting block is fixedly set on the mounting frame, the third screw is parallel to the front to back direction, the third screw passes through the second connecting block, and the third screw is threadedly connected to the second connecting block.

[0014] Preferably, two connecting components are provided, and the two connecting components are arranged symmetrically on the left and right.

[0015] Preferably, the invention further comprises a traction device, wherein the traction device comprises a traction frame and a traction mechanism, and the traction mechanism is arranged on the traction frame;

[0016] The traction mechanism comprises an upper crawler and a lower crawler which are arranged vertically opposite to each other. The upper crawler is driven by a first motor, the lower crawler is driven by a second motor, and the upper crawler is driven to rise and fall by a cylinder.

[0017] Preferably, the lifting plate is connected to the lifting end of the lifting system in a left-right sliding manner.

[0018] Compared with the prior art, the advantages of the utility model are:

[0019] The utility model discloses a pultrusion device, which realizes the adjustment of the upper and lower positions of the mold by lifting and lowering a lifting plate, realizes the fine adjustment of the upper and lower positions of the mold by rotating a second screw, realizes the adjustment of the front and rear positions of the mold by pushing a mounting frame to move in a slide groove along the front and rear directions, realizes the fine adjustment of the front and rear positions of the mold by rotating a third screw, and the rotating first screw is used to rotate the rotating plate around the axis of the positioning pin, that is, to realize the adjustment of the angle of the mold, so as to avoid the deviation between the incoming direction of the yarn and the conveying direction of the formed sheet material, thereby affecting the pultrusion effect of the sheet material. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a three-dimensional diagram of a pultrusion device;

[0021] Figure 2 for Figure 1 The main view;

[0022] Figure 3 for Figure 1 A top view of

[0023] Figure 4 for Figure 1 Left view of

[0024] Figure 5 It is a schematic diagram of the connection mechanism between the rotating plate and the lifting plate;

[0025] Figure 6 for Figure 5 A magnified view of part A;

[0026] Figure 7 for Figure 5 A magnified view of part B;

[0027] Figure 8 A three-dimensional diagram of a traction device.

[0028] in:

[0029] Pultrusion device 100, pulling device 200;

[0030] Frame 11, pultrusion mechanism 12;

[0031] Mold 121, lifting plate 122, rotating plate 123, positioning pin 124, rotating assembly 125, connecting assembly 126;

[0032] A fixing block 1251, a notch 1252, a first connecting block 1253, a first screw 1254, and a guide groove 1255;

[0033] Mounting frame 1261, support block 1262, second screw 1263, slide slot 1264, second connecting block 1265, third screw 1266;

[0034] Traction frame 21, traction mechanism 22;

[0035] An upper crawler belt 221 , a lower crawler belt 222 , a first motor 223 , a second motor 224 , and a cylinder 225 . DETAILED DESCRIPTION

[0036] like Figure 1-8 As shown, a pultrusion device in this embodiment includes a pultrusion device 100 and a traction device 200 distributed on the left and right, the pultrusion device 100 is used to shape the yarn into a plate, and the traction device 200 is used to provide an overall movement force for the yarn and the plate;

[0037] The pultrusion device 100 includes a frame 11 and two pultrusion mechanisms 12, and the two pultrusion mechanisms 12 are distributed front and back on the frame 11;

[0038] The pultrusion mechanism 12 includes a mold 121, a lifting plate 122 and a rotating plate 123. The rotating plate 123 and the lifting plate 122 are both arranged horizontally. The rotating plate 123 and the lifting plate 122 are arranged in close contact with each other up and down. The lifting plate 122 is arranged on the frame 11. The lifting plate 122 is lifted and lowered by a lifting system. The lifting system can be an elevator. A positioning pin 124 is vertically fixed on the top of the lifting plate 122. The positioning pin 124 is located at the center of the lifting plate 122. The rotating plate 123 is rotatably connected to the positioning pin 124. A rotating assembly 125 and a connecting assembly 126 are arranged on the rotating plate 123. The rotating assembly 125 is connected to the lifting plate 122. The rotating plate 123 is rotated around the positioning pin through the rotating assembly 125. The axis of the mold 124 rotates, and the mold 121 is connected to the rotating plate 123 through the connecting component 126. During operation, the yarn passes through the mold 121 from left to right to be formed into a plate, wherein the plate is pulled to the right by the traction device 200, and the yarn is driven to be synchronously transported to the right at the same time. When it is necessary to adjust the height of the mold 121, the lifting plate 122 is driven to rise and fall by the elevator, and the lifting of the lifting plate 122 drives the rotating plate 123 to rotate synchronously, and the lifting of the rotating plate 123 drives the mold 121 to rise and fall through the connecting component 126. When it is necessary to adjust the angle of the mold 121, the rotating plate 123 is driven to rotate around the axis of the positioning pin 124 by the rotating component 125, and the rotation of the rotating plate 123 drives the mold 121 to rotate synchronously, that is, the adjustment of the angle of the mold 121 is realized;

[0039] The rotating assembly 125 includes a fixed block 1251, a notch 1252, two first connecting blocks 1253 and two first screws 1254. The notch 1252 is arranged on one side of the rotating assembly 125. The fixed block 1251 is fixedly arranged on the lifting plate 122. The fixed block 1251 passes through the notch 1252. The two first connecting blocks 1253 are symmetrically arranged about the fixed block 1251. The two first screws 1254 correspond to the two first connecting blocks 1253 one by one. The first connecting block 1253 is fixedly arranged on the rotating plate 123. The first screw 1254 passes through the first connecting block 1253 horizontally. The first screw 1254 is threadedly connected to the first connecting block 1253. One of the first screws 1254 The first end of the first screw 1254 abuts against the fixed block 1251. When adjusting the angle of the rotating plate 123, first rotate one of the first screws 1254 to separate the first screw 1254 from the fixed block 1251. Then, rotate the other first screw 1254 to increase the depth of the first screw 1254 screwed into the corresponding first connecting block 1253. In this way, the first screw 1254 drives the first connecting block 1253 to rotate around the axis of the positioning pin 124. The rotation of the first connecting block 1253 drives the rotating plate 123 to rotate synchronously to achieve the adjustment of the angle of the rotating plate 123. After the adjustment is completed, rotate the first screw 1254 separated from the fixed block 1251 to make it press against the fixed block 1251 to achieve the positioning of the angle between the rotating plate 123 and the lifting plate 122.

[0040] The rotating components 125 are provided with two, and the two rotating components 125 are symmetrically arranged about the positioning pin 124;

[0041] The rotating plate 123 is provided with a guide groove 1255, which is arc-shaped and coaxially distributed with the positioning pin 124. In actual use, a fixing pin is vertically inserted into the guide groove 1255, and the fixing pin is fixedly connected to the lifting plate 122. When the rotating plate 123 rotates around the axis of the positioning pin 124, relative sliding occurs between the guide groove 1255 and the fixing pin. The cooperation between the guide groove 1255 and the fixing pin realizes the guidance of the rotating plate 123 during rotation.

[0042] The connecting assembly 126 includes a mounting frame 1261 and two supporting blocks 1262, the two supporting blocks 1262 are symmetrically arranged front to back, the supporting blocks 1262 are fixedly arranged on the rotating plate 123, the mounting frame 1261 is placed on the top of the supporting blocks 1262, two second screws 1263 are vertically penetrated on the mounting frame 1261, the two second screws 1263 correspond to the two supporting blocks 1262 one by one, the second screws 1263 are threadedly connected with the mounting frame 1261, one end of the second screw 1263 abuts against the top of the supporting blocks 1262, after the mold 121 is fixed on the mounting frame 1261, the second screw 1263 is rotated to make the mounting frame 1261 rise by the second screw 1263, and the rise of the mounting frame 1261 drives the mold 121 to rise synchronously, so that it is convenient to achieve fine adjustment of the position of the mold 121 in the up and down directions;

[0043] The rotating plate 123 is provided with a slide groove 1264, and the slide groove 1264 is parallel to the front-rear direction. The bottom of the mounting frame 1261 is inserted into the slide groove 1264, and the mounting frame 1261 is slidably connected with the slide groove 1264 along the front-rear direction, pushing the mounting frame 1261 to move in the slide groove 1264 along the front-rear direction, thereby realizing the front-rear position adjustment of the mounting frame 1261, that is, realizing the front-rear position adjustment of the mold 121;

[0044] The connecting assembly 126 also includes two second connecting blocks 1265 and two third screws 1266. The two second connecting blocks 1265 are arranged symmetrically in front and back, and the two third screws 1266 correspond to the two second connecting blocks 1265 one by one. The second connecting blocks 1265 are fixedly arranged on the mounting frame 1261. The third screws 1266 are parallel to the front and back directions. The third screws 1266 pass through the second connecting blocks 1265. The third screws 1266 are threadedly connected to the second connecting blocks 1265. The mold 121 is fixed on the mounting frame 1261. When the mold 121 is fixed, the two third screws 1266 are respectively located at the front and rear sides of the mold 121. At this time, one of the third screws 1266 is rotated to make the third screw 1266 push the mold 121 to move forward and backward, while a gap exists between the other third screw 1266 and the mold 121, so that the front and rear position of the mold 121 can be finely adjusted. After the front and rear position of the mold 121 is adjusted, the third screw 1266 with a gap between the mold 121 and the mold 121 is rotated to make the third screw 1266 and the mold 121 press tightly to fix the mold 121 in the front and rear direction.

[0045] The connecting components 126 are provided with two, and the two connecting components 126 are arranged symmetrically on the left and right;

[0046] Then, according to actual use requirements, the lifting plate 122 can also be connected to the lifting end of the lifter by sliding left and right to achieve left and right adjustment of the lifting plate 122, that is, to achieve left and right adjustment of the mold 121. After the left and right adjustment of the mold 121 is completed, the lifting plate 122 and the frame 11 can be locked by the locking member;

[0047] The traction device 200 includes a traction frame 21 and two traction mechanisms 22. The two traction mechanisms 22 correspond to the two pultrusion mechanisms 12 one by one. The traction mechanisms 22 are arranged on the traction frame 21.

[0048] The traction mechanism 22 includes an upper crawler 221 and a lower crawler 222 which are arranged vertically opposite to each other. The upper crawler 221 is driven by a first motor 223, and the lower crawler 222 is driven by a second motor 224. The upper crawler 221 is driven to rise and fall by a cylinder 225.

[0049] During the traction process, the plate is transported between the upper crawler 221 and the lower crawler 222, and the bottom of the plate is in contact with the top of the lower crawler 222. The upper crawler 221 is driven to descend by the cylinder 225, so that the bottom of the upper crawler 221 is in contact with the top of the plate, and the upper crawler 221 is driven to move by the first motor 223, and the lower crawler 222 is driven to move by the second motor 224. Through the friction force, the upper crawler 221 and the lower crawler 222 drive the plate to move, that is, drive the yarn to move. Here, the upper crawler 221 and the lower crawler 222 are driven by the first motor 223 and the second motor 224 respectively, so that the moving speeds of the upper crawler 221 and the lower crawler 222 can be adjusted separately, so as to avoid relative sliding between the upper crawler 221 or the lower crawler 222 and the plate due to plate height deviation or installation deviation of the upper crawler 221 and the lower crawler 222 during the driving process of the upper crawler 221 and the lower crawler 222 by the same driving source, thereby improving the plate traction effect;

[0050] To summarize, the upper and lower positions of the mold 121 are adjusted by lifting and lowering the lifting plate 122, and the upper and lower positions of the mold 121 are fine-tuned by rotating the second screw 1263. The front and rear positions of the mold 121 are adjusted by pushing the mounting frame 1261 to move in the slide groove 1264 along the front and rear directions, and the front and rear positions of the mold 121 are fine-tuned by rotating the third screw 1266. The first screw 1254 is rotated to rotate the rotating plate 123 around the axis of the positioning pin 124, thereby adjusting the angle of the mold 121 to avoid deviations between the incoming direction of the yarn and the conveying direction of the formed sheet, which may affect the sheet extrusion effect.

[0051] In addition to the above embodiments, the present invention also includes other implementation modes. Any technical solutions formed by equivalent transformation or equivalent replacement should fall within the protection scope of the claims of the present invention.

Claims

1. A pultrusion device, comprising a pultrusion device (100), wherein the pultrusion device (100) comprises a frame (11) and a pultrusion mechanism (12), wherein the pultrusion mechanism (12) is arranged on the frame (11), and characterized in that; The pultrusion mechanism (12) comprises a mold (121), a lifting plate (122) and a rotating plate (123). The rotating plate (123) and the lifting plate (122) are both arranged horizontally. The rotating plate (123) and the lifting plate (122) are arranged in close contact with each other up and down. The lifting plate (122) is arranged on a frame (11). The lifting plate (122) is lifted and lowered by a lifting system. A positioning pin (124) is vertically fixed on the top of the lifting plate (122). The rotating plate (123) and the positioning pin (124) are rotatably connected. A rotating assembly (125) and a connecting assembly (126) are arranged on the rotating plate (123). The rotating assembly (125) is connected to the lifting plate (122). The rotating plate (123) rotates around the axis of the positioning pin (124) through the rotating assembly (125). The mold (121) is connected to the rotating plate (123) through the connecting assembly (126).

2. A pultrusion device according to claim 1, characterized in that: The rotating assembly (125) comprises a fixed block (1251), two first connecting blocks (1253) and two first screws (1254); the fixed block (1251) is fixedly arranged on the lifting plate (122); the two first connecting blocks (1253) are symmetrically arranged about the fixed block (1251); the two first screws (1254) correspond to the two first connecting blocks (1253) one by one; the first connecting block (1253) is fixedly arranged on the rotating plate (123); the first screw (1254) passes through the first connecting block (1253) horizontally; the first screw (1254) is threadedly connected to the first connecting block (1253); one end of the first screw (1254) abuts against the fixed block (1251).

3. A pultrusion device according to claim 1, characterized in that: Two rotating assemblies (125) are provided, and the two rotating assemblies (125) are symmetrically arranged with respect to the positioning pin (124).

4. A pultrusion device according to claim 1, characterized in that: The rotating plate (123) is provided with a guide groove (1255), the guide groove (1255) is arc-shaped, and the guide groove (1255) is coaxially distributed with the positioning pin (124).

5. A pultrusion device according to claim 1, characterized in that: The connecting assembly (126) comprises a mounting frame (1261) and two supporting blocks (1262), the two supporting blocks (1262) are symmetrically arranged front to back, the supporting blocks (1262) are fixedly arranged on the rotating plate (123), the mounting frame (1261) is placed on the top of the supporting blocks (1262), two second screws (1263) are vertically penetrated on the mounting frame (1261), the two second screws (1263) correspond one to one with the two supporting blocks (1262), the second screws (1263) are threadedly connected to the mounting frame (1261), and one end of the second screw (1263) is against the top of the supporting block (1262).

6. A pultrusion device according to claim 5, characterized in that: The rotating plate (123) is provided with a slide groove (1264), and the slide groove (1264) is parallel to the front-rear direction. The bottom of the mounting frame (1261) is inserted into the slide groove (1264), and the mounting frame (1261) is slidably connected with the slide groove (1264) along the front-rear direction.

7. A pultrusion device according to claim 5, characterized in that: The connecting assembly (126) further comprises two second connecting blocks (1265) and two third screws (1266), the two second connecting blocks (1265) are arranged symmetrically front to back, the two third screws (1266) correspond one to one with the two second connecting blocks (1265), the second connecting blocks (1265) are fixedly arranged on the mounting frame (1261), the third screws (1266) are parallel to the front to back direction, the third screws (1266) pass through the second connecting blocks (1265), and the third screws (1266) are threadedly connected to the second connecting blocks (1265).

8. A pultrusion device according to claim 1, characterized in that: The connecting components (126) are provided with two, and the two connecting components (126) are arranged symmetrically on the left and right.

9. A pultrusion device according to claim 1, characterized in that: It also includes a traction device (200), the traction device (200) including a traction frame (21) and a traction mechanism (22), the traction mechanism (22) being arranged on the traction frame (21); The traction mechanism (22) comprises an upper crawler (221) and a lower crawler (222) which are arranged vertically opposite to each other; the upper crawler (221) is driven by a first motor (223), the lower crawler (222) is driven by a second motor (224), and the upper crawler (221) is driven to rise and fall by a cylinder (225).

10. The pultrusion equipment according to claim 1, characterized in that: The lifting plate (122) is connected to the lifting end of the lifting system in a left-right sliding manner.

Citation Information

Patent Citations

  • A production equipment for pultruded sheets

    CN215283469U