Foldable belt conveyor

By designing a foldable belt machine, the problems of traditional conveyor devices occupy a large area and high maintenance difficulties are solved, space saving and transportation efficiency are achieved, operation is simplified and equipment life is extended.

CN222347930UActive Publication Date: 2025-01-14SHANDONG TAIDONG ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421144758.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-23
Publication Date
2025-01-14
Estimated Expiration
2034-05-23

AI Technical Summary

Technical Problem

The drum conveying device in the traditional slag treatment system covers a large area and complex mechanical structure, which leads to high maintenance difficulties and unsatisfactory transportation efficiency, which cannot meet the high efficiency needs of modern metallurgical production.

Method used

A foldable belt machine is designed, including a moving section belt machine, a lift section belt machine and a fixed section belt machine. It can quickly fold and unfold through the walking mechanism and the electric cylinder, and combines a tensioning device to ensure the stable operation of the belt machine.

Benefits of technology

Effectively save space, improve transportation and storage efficiency, simplify operations, reduce labor intensity for workers, extend the service life of the equipment, and ensure the stable operation of the belt conveyor.

✦ Generated by Eureka AI based on patent content.

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Abstract

A foldable belt conveyor comprises a movable section belt conveyor body, a tilting section belt conveyor body and a fixed section belt conveyor body, a storage frame is arranged at the end of the fixed section belt conveyor body, a rotating frame is installed between the tilting section belt conveyor body and the fixed section belt conveyor body, and a bearing frame is arranged at the bottom of the tilting section belt conveyor body. A lifting frame is arranged at the joint of the moving section belt conveyor and the tilting section belt conveyor, a walking mechanism is arranged between the rotating frame and the bearing frame, and the walking mechanism can enable the moving section belt conveyor to move horizontally and be located under the tilting section belt conveyor to form a folded shape. The device is stable and flexible in structure, rapid folding and unfolding are facilitated, and space is effectively saved; the application of the walking mechanism and the electric cylinder enables the operation to be more convenient, and the working efficiency is improved; and the tensioning device ensures the stable operation of the belt conveyor, and the service life of the equipment is prolonged.
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Description

Technical Field

[0001] The utility model relates to the technical field of transmission, in particular to a foldable belt conveyor. Background Art

[0002] With the rapid progress of the metallurgical industry, the mining and utilization of ore resources have reached an unprecedented speed and scale. This rapid development has led to a decrease in ore resources, and secondary ore resources have gradually been included in the vision of industrial production. However, the slag content in these secondary ores is relatively high, which undoubtedly increases the load on the slag handling system. Therefore, key equipment in the slag handling system, such as drum equipment, faces higher technical requirements.

[0003] In traditional slag handling systems, the drum conveyor usually adopts a combination of an internal walking belt conveyor and an external vertical belt conveyor to transfer the slag material. However, this traditional conveying device has several significant disadvantages. First, the device occupies a large area, which is not conducive to the effective use of space, especially in a space-limited environment such as a metallurgical plant. This problem is particularly prominent. Secondly, due to its complex mechanical structure and layout, the equipment is difficult to overhaul and maintain, which increases operating costs and downtime. Most importantly, this traditional conveying device is not ideal in terms of conveying efficiency and cannot meet the needs of modern high-efficiency and high-yield metallurgical production. Utility Model Content

[0004] The purpose of the utility model is to solve the problems raised in the above background technology, and then propose a foldable belt conveyor.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] A foldable belt conveyor comprises a moving section belt conveyor, a tilting section belt conveyor and a fixed section belt conveyor, wherein a storage rack is provided at the end of the fixed section belt conveyor, a rotating rack is installed between the tilting section belt conveyor 2 and the fixed section belt conveyor, a supporting rack is provided at the bottom of the tilting section belt conveyor, a hoisting rack is provided at the junction of the moving section belt conveyor and the tilting section belt conveyor, a walking mechanism is provided between the rotating rack and the supporting frame, and the walking mechanism can make the moving section belt conveyor move horizontally and be located directly below the tilting section belt conveyor to form a folded shape.

[0007] Furthermore, a tensioning device is provided directly below the fixed section belt conveyor.

[0008] Furthermore, the moving section belt conveyor includes two parallel side plates, a plurality of support rods are provided between the two side plates, the two ends of the side plates are rotatably connected with a driving wheel and a driven wheel respectively, the driving wheel and the driven wheel are connected by a belt drive, a driving motor is installed on the side plate, the output shaft of the driving motor is connected to the driving wheel, a plurality of wheels are provided at the bottom of the side plate, a rail head frame is provided at the top of the side plate, and a lower connecting plate is provided at the bottom of the side plate.

[0009] Furthermore, the lifting frame includes a frame body, an oblique support is provided on one side of the frame body, a lifting guide wheel is installed on the frame body, an electric cylinder is provided on the frame body, the telescopic rod of the electric cylinder is connected to the tilting section belt conveyor, and the electric cylinder can drive the left end of the tilting section belt conveyor to vertically lift.

[0010] Furthermore, the rotating frame includes a lower support column, a left support rod and a right support rod are provided on the top of the lower support column, the left support rod is rotatably connected to the right end of the tilting section belt conveyor, the right support rod is installed with a fixed section belt conveyor, and a rotating guide wheel is installed on the lower support column.

[0011] Furthermore, the walking mechanism includes a support seat and a traction rope, a winding wheel is installed on the support seat, a rotating motor is provided on one side of the support seat, the output shaft of the rotating motor is connected to the winding wheel, one end of the traction rope is fixedly connected to the lower connecting plate of the moving section belt conveyor, and the other end of the traction rope is fixedly connected to the track head frame after passing through the winding wheel, the rotating guide wheel, the tensioning device, the guide wheel at the storage rack, and the lifting guide wheel in sequence.

[0012] Compared with the prior art, the utility model has the following beneficial effects: the utility model has a stable and flexible structure, which enables the belt conveyor to be quickly folded and unfolded, which not only effectively saves valuable production space, but also improves the transportation and storage efficiency of the equipment. The clever application of the walking mechanism and the electric cylinder makes the operation more convenient, reduces the labor intensity of the workers, and also greatly improves the work efficiency. The addition of the tensioning device fundamentally ensures the stable operation of the belt conveyor, effectively prevents the belt from loosening and deflecting, and thus significantly extends the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the working state of the utility model;

[0014] Figure 2 This is a schematic diagram of the folded state of the utility model;

[0015] Figure 3 It is the structural schematic diagram of the moving section belt conveyor;

[0016] Figure 4 for Figure 2A partial enlarged view of the middle A;

[0017] Among them: 1 moving section belt conveyor, 11 side plate, 12 driving wheel, 13 driven wheel, 15 wheel, 16 track head frame, 17 lower connecting plate, 2 lifting section belt conveyor, 3 fixed section belt conveyor, 4 lifting frame, 41 frame body, 42 oblique support, 43 lifting guide wheel, 5 supporting frame, 6 rotating frame, 61 lower support column, 62 left support rod, 63 right support rod, 64 rotating guide wheel, 7 storage rack, 8 tensioning device, 9 walking mechanism, 91 support seat, 92 winding wheel, 100 traction rope. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:

[0019] like Figure 1-Figure 4 As shown, a foldable belt conveyor includes a mobile belt conveyor 1, a tilting belt conveyor 2 and a fixed belt conveyor 3. A storage rack 7 is provided at the end of the fixed belt conveyor 3. A rotating rack 6 is installed between the tilting belt conveyor 2 and the fixed belt conveyor 3. The rotating rack can realize flexible rotation between the tilting belt conveyor and the fixed belt conveyor, which is convenient for folding and unfolding operations. A supporting frame 5 is provided at the bottom of the tilting belt conveyor, which can firmly support the tilting belt conveyor to ensure its smooth operation. A hoisting frame 4 is provided at the junction of the mobile belt conveyor 1 and the tilting belt conveyor 2. The hoisting frame can conveniently hoist and move the tilting belt conveyor, which is convenient for folding and unfolding. A walking mechanism 9 is provided between the rotating frame and the supporting frame. The walking mechanism can make the mobile belt conveyor move horizontally and be directly below the tilting belt conveyor to form a folded shape. The walking mechanism can drive the mobile belt conveyor to move horizontally to realize folding and unfolding with the tilting belt conveyor.

[0020] Furthermore, a tensioning device 8 is provided directly below the fixed section belt conveyor. The tensioning device can adjust the tension of the belt to ensure the normal operation of the belt conveyor and extend the service life of the belt. The tensioning device can be purchased externally and is a common auxiliary mechanism of the belt conveyor.

[0021] In at least one embodiment, Figure 3As shown, the mobile section belt conveyor includes two parallel side plates 11, a plurality of support rods are provided between the two side plates, a driving wheel 12 and a driven wheel 13 are rotatably connected at both ends of the side plates, the driving wheel and the driven wheel are connected by a belt drive, a driving motor is installed on the side plate, the output shaft of the driving motor is connected to the driving wheel, a plurality of wheels 15 are provided at the bottom of the side plate, a rail head frame 16 is provided at the top of the side plate, and a lower connecting plate 17 is provided at the bottom of the side plate.

[0022] In at least one embodiment, the hoisting frame includes a frame body 41, and a diagonal support 42 is provided on one side of the frame body to enhance the structural stability of the hoisting frame. A hoisting guide wheel 43 is installed on the frame body, and an electric cylinder is provided on the frame body. The telescopic rod of the electric cylinder is connected to a lifting section belt conveyor, and the electric cylinder can drive the left end of the lifting section belt conveyor to vertically lift. The electric cylinder can conveniently adjust the height of the lifting section belt conveyor to achieve the folding and unfolding of the belt conveyor.

[0023] In at least one embodiment, the rotating frame includes a lower support column 61, and a left support rod 62 and a right support rod 63 are provided on the top of the lower support column. The left support rod is rotatably connected to the right end of the lifting section belt conveyor, and the right support rod is installed with a fixed section belt conveyor. A rotating guide wheel 64 is installed on the lower support column.

[0024] In at least one embodiment, the walking mechanism includes a support base 91 and a traction rope 100, a winding wheel 92 is installed on the support base, a rotating motor is provided on one side of the support base, and the output shaft of the rotating motor is connected to the winding wheel, one end of the traction rope is fixedly connected to the lower connecting plate 17 of the moving section belt conveyor, and the other end of the traction rope is fixedly connected to the track head frame 16 after passing through the winding wheel 92, the rotating guide wheel 64, the tensioning device 8, the guide wheel at the storage rack, and the lifting guide wheel 43 in turn, forming a complete transmission system to ensure the smooth operation of the walking mechanism.

[0025] Working mode, ensure that the fixed section belt conveyor, tilting section belt conveyor and mobile section belt conveyor are in the correct position, and check the integrity and functionality of each component. Check whether the tensioning device, rotating frame, lifting frame, walking mechanism and other auxiliary equipment are installed firmly and function normally.

[0026] When the system is in normal production, the fixed section belt conveyor, the tilting section belt conveyor, and the mobile section belt conveyor should be connected in a straight line to ensure that the material can be smoothly transferred from the fixed section belt conveyor to the mobile section belt conveyor. Start the drive motor of the belt conveyor to start continuous material transportation.

[0027] When it is necessary to stop production for maintenance, first stop the operation of the belt conveyor. Start the electric cylinder to lift one end of the tilting section belt conveyor so that it forms an angle with the fixed section belt conveyor to facilitate the movement of the mobile section belt conveyor. At the same time, start the walking mechanism and use the traction rope to pull the mobile section belt conveyor along the track to slowly move out of the dehydration drum until it is completely folded together with the tilting section belt conveyor to make room for maintenance.

[0028] After the inspection is completed, start the travel mechanism in reverse to slowly return the moving section of the belt conveyor to the inside of the drum along the track. At the same time, lower the height of the electric cylinder to return the tilting section of the belt conveyor to a position that is in line with the fixed section of the belt conveyor. After ensuring that all parts are reset and fixed, restart the drive motor of the belt conveyor and resume production.

[0029] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A foldable belt conveyor, characterized in that: It includes a moving section belt conveyor, a tilting section belt conveyor and a fixed section belt conveyor. A storage rack is provided at the end of the fixed section belt conveyor. A rotating frame is installed between the tilting section belt conveyor and the fixed section belt conveyor. A supporting frame is provided at the bottom of the tilting section belt conveyor. A lifting frame is provided at the junction of the moving section belt conveyor and the tilting section belt conveyor. A walking mechanism is provided between the rotating frame and the supporting frame. The walking mechanism can make the moving section belt conveyor move horizontally and be located directly below the tilting section belt conveyor to form a folded shape.

2. The foldable belt conveyor according to claim 1, characterized in that: A tensioning device is provided directly below the fixed section belt conveyor.

3. The foldable belt conveyor according to claim 1 or 2, characterized in that: The moving section belt conveyor includes two parallel side plates, a plurality of support rods are provided between the two side plates, two ends of the side plates are rotatably connected with a driving wheel and a driven wheel respectively, the driving wheel and the driven wheel are connected by belt drive, a driving motor is installed on the side plate, the output shaft of the driving motor is connected with the driving wheel, a plurality of wheels are provided at the bottom of the side plate, a track head frame is provided at the top of the side plate, and a lower connecting plate is provided at the bottom of the side plate.

4. The foldable belt conveyor according to claim 3, characterized in that: The hoisting frame includes a frame body, an oblique support is provided on one side of the frame body, a hoisting guide wheel is installed on the frame body, an electric cylinder is provided on the frame body, the telescopic rod of the electric cylinder is connected to the lifting section belt conveyor, and the electric cylinder can drive the left end of the lifting section belt conveyor to vertically lift.

5. The foldable belt conveyor according to claim 4, characterized in that: The rotating frame includes a lower support column, a left support rod and a right support rod are provided on the top of the lower support column, the left support rod is rotatably connected to the right end of the tilting section belt conveyor, the right support rod is installed with a fixed section belt conveyor, and a rotating guide wheel is installed on the lower support column.

6. The foldable belt conveyor according to claim 5, characterized in that: The walking mechanism includes a support seat and a traction rope, a winding wheel is installed on the support seat, a rotating motor is provided on one side of the support seat, the output shaft of the rotating motor is connected to the winding wheel, one end of the traction rope is fixedly connected to the lower connecting plate of the moving section belt conveyor, and the other end of the traction rope is successively passed around the winding wheel, the rotating guide wheel, the tensioning device, the guide wheel at the storage rack, and the lifting guide wheel and then fixedly connected to the track head frame.