Hanging structure for electroplating processing

By adopting a combined structure of components such as hydraulic cylinder, sliding rod and photoelectric sensor in the electroplating and processing suspension system, the height adjustment of the top frame is achieved, solving the problem of the inability to adjust the suspension position in the prior art, and improving the simplicity of operation and production efficiency.

CN222349165UInactive Publication Date: 2025-01-14WENZHOU FANKAI ELECTROPLATING CO LTD
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Patent Information

Application Number
CN202420684089.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-05
Publication Date
2025-01-14
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

The existing electroplating processing suspension system cannot effectively adjust the suspension position, which causes operators to consume a lot of effort when suspending fixtures loaded with a large number of workpieces and cannot save effort, which affects production efficiency and coating quality.

Method used

An electroplating and processing suspension structure is designed, using a structure combining hydraulic cylinder, sliding rod, top frame and rotary assembly. The rise and fall of hydraulic cylinders are controlled through photoelectric sensors and NAV circuits, and the hydraulic cylinders are controlled by wireless communications to simplify operation. , realize height adjustment of the top frame.

Benefits of technology

The downward operation of the top frame is simplified. The operator can drive the top frame to drop by wirelessly controlling the hydraulic cylinder by simply pressing the button, reducing the operating force, improving suspension efficiency and production efficiency, and reducing the occurrence of plating defects.

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Abstract

The utility model discloses an electroplating processing suspension structure, belongs to the technical field of electroplating processing, and solves the problem that an operator cannot save more effort to lift a clamp loaded with a large number of workpieces due to the fact that a conveying frame for hanging the clamp loaded with a large number of workpieces cannot adjust the height of a suspension position. Comprising two bases, hydraulic cylinders vertically and fixedly connected into the bases, and sliding rods slidably connected into the bases and located above the hydraulic cylinders. According to the utility model, the top frame is controlled to descend only by dismounting the control assembly II, triggering a series of signal transmission, activating a NOT gate and an operational amplifier circuit to a 555 time base chip, and finally controlling the hydraulic cylinder to enable the top frame to move downwards, so that an operator can hang a workpiece at a lower height conveniently; the lifting process can be started only by reinstalling the second control assembly and then removing the first control assembly, in short, lifting of the top frame is determined through insertion and extraction of the first control assembly and the second control assembly, and hanging and unloading of workpieces can be achieved conveniently and rapidly.
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Description

Technical Field

[0001] The utility model relates to the technical field of electroplating processing, in particular to an electroplating processing suspension structure. Background Art

[0002] The hanging technology in the electroplating process is a key step. It involves fixing the workpiece to a special hanging device or hook and transporting it through a conveyor rack to ensure that it is evenly placed in the electrolyte for electroplating. This hanging method must take into account the size, shape and weight distribution of the workpiece so that the current passes evenly, which helps to obtain a coating with uniform thickness and good adhesion. The hanging process must also ensure that the distance between the workpieces or between the workpieces and the tank wall is appropriate to prevent mutual interference and plating defects. In order to improve production efficiency and ensure the quality of the coating, the hanging system is often designed to withstand high loads while being easy to operate and maintain. The correct hanging method can not only increase the electroplating speed and production volume, but also minimize the need for defects and post-processing, save costs and improve the overall quality of the final product.

[0003] However, if a fixture loaded with a large number of workpieces needs to be hung up, the operator needs to expend a lot of energy to lift it. However, the conveyor rack for hanging the fixture loaded with a large number of workpieces cannot adjust the height of the hanging position, which means that the operator cannot save more energy to lift the fixture loaded with a large number of workpieces.

[0004] Therefore, an electroplating suspension structure is proposed to solve or alleviate the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes an electroplating processing suspension structure.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The electroplating processing suspension structure includes two bases, a hydraulic cylinder vertically fixedly connected to the base, a sliding rod slidably connected to the base and located above the hydraulic cylinder, a top frame fixedly connected to the sliding rod, and a rotating component arranged on the top frame. The two bases are fixedly connected with a slide groove with an open top surface and arranged vertically. Control component one and control component two are respectively embedded in the two slide grooves. The control component one and control component two can respectively control the rise and fall of the hydraulic cylinder.

[0008] Preferably, a powered light emitting diode is fixedly connected to the side wall of the base, and the control component 1 and the control component 2 can receive light from the light emitting diode. When the control component 1 or the control component 2 is located in the slide groove, the control component 1 and the control component 2 are powered on.

[0009] Preferably, the control component 1 is provided with a photoelectric sensor 1, the control component 2 is provided with a photoelectric sensor 2, and the photoelectric sensor 2 is coupled with a NOT gate circuit, the control component 1 and the control component 2 both include a NAND gate circuit, an operational amplifier, a control circuit, a switching circuit, a controller, and a button switch, the two input ends of the NAND gate circuit are respectively coupled with the output end of the photoelectric sensor 1 and the output end of the NOT gate circuit, the output end of the NAND gate circuit is coupled with the input end of the operational amplifier, the output end of the operational amplifier is coupled with the input end of the control circuit, the control circuit controls the controller to be powered on through the switching circuit, and the button switch is connected in series to the path where the controller is located.

[0010] Preferably, the control circuit is a 555 time base chip, the switch circuit is a triode switch, and the controller is a single chip microcomputer.

[0011] Preferably, it further comprises a wireless generator and a wireless receiver in communication connection, wherein the wireless receiver is coupled to the hydraulic cylinder, and the wireless generator is coupled to the controller.

[0012] Preferably, the control component 1 and the control component 2 further include a casing.

[0013] Preferably, the rotary assembly includes a driving motor fixedly connected to the top frame, a driving sprocket fixedly connected to the output shaft of the driving motor, a driven sprocket rotatably connected to the top frame, a chain transmission connecting the driving sprocket and the driven sprocket, and a plurality of connecting plates fixedly connected to the chain, each connecting plate having holes.

[0014] Preferably, a plurality of reinforcing rods are fixedly connected between the sliding rod and the top frame.

[0015] The utility model has the following beneficial effects:

[0016] When using the utility model, the control of the lowering of the top frame is extremely simple: first, remove the control component 2. This action will cause the photoelectric sensor 2 on the component 2 to lose the induction of the light from the light-emitting diode, and then output a low-level signal to the NOT gate circuit. The NOT gate circuit responds to this signal and changes to a high level. The photoelectric sensor 1 continues to sense the light emitted by the diode and maintains a high-level signal output. The combined signal of the two is processed by the NAND gate circuit and converted into a low-level signal. After amplification by the operational amplifier, it is transmitted to the 555 time base chip, which controls the triode switch path to power on the controller. After that, the operator only needs to press a button to control the hydraulic cylinder to drive the top frame to descend through the cooperation of the wireless transmitter and the receiver. As the sliding rod slides down in the base, the top frame and the rotary component move downward synchronously, which makes it easy for the operator to easily hang the fully loaded fixture at a lower height. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the structure of the utility model;

[0018] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0019] Figure 3 for Figure 1 The enlarged view of point B in the middle;

[0020] Figure 4 for Figure 1 Enlarged view of point C in the middle;

[0021] Figure 5 This is a structural block diagram of control component 1 and control component 2 in the utility model.

[0022] 1. Base; 2. Slide; 3. Control component 1; 4. Control component 2; 5. Sliding rod; 6. Top frame; 7. Reinforcement rod; 8. Driving motor; 9. Active sprocket; 10. Chain; 11. Connecting piece; 12. Driven sprocket; 13. Light-emitting diode; 14. Photoelectric sensor 1; 15. Photoelectric sensor 2; 16. NOT gate circuit; 17. NAND gate circuit; 18. Operational amplifier; 19. Control circuit; 20. Switch circuit; 21. Controller; 22. Wireless generator; 23. Push button switch. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0024] Electroplating processing suspension structure, such as Figure 1As shown, it includes two bases 1, a hydraulic cylinder vertically fixedly connected to the base 1, a sliding rod 5 slidably connected to the base 1 and located above the hydraulic cylinder, a top frame 6 fixedly connected to the sliding rod 5, and a swivel assembly arranged on the top frame 6, and a plurality of reinforcing rods 7 are fixedly connected between the sliding rod 5 and the top frame 6, as shown in FIG. Figure 2 As shown, two bases 1 are fixedly connected with a slide groove 2 with an open top and arranged vertically, and a control component 1 3 and a control component 2 4 are respectively embedded in the two slide grooves 2. The control component 1 3 and the control component 2 4 can respectively control the hydraulic cylinder to rise and fall.

[0025] like Figure 3 and 4 As shown, the rotary assembly includes a driving motor 8 fixedly connected to the top frame 6, a driving sprocket 9 fixedly connected to the output shaft of the driving motor 8, a driven sprocket 12 rotatably connected to the top frame 6, a chain 10 transmission-connecting the driving sprocket 9 and the driven sprocket 12, and a plurality of connecting plates 11 fixedly connected to the chain 10, and the connecting plates 11 are provided with holes for hooks to pass through.

[0026] A light emitting diode 13 is fixedly connected to the side wall of the base 1, and the control component 1 3 and the control component 2 4 can receive light from the light emitting diode 13. When the control component 1 3 or the control component 2 4 is located in the chute 2, the control component 1 3 and the control component 2 4 are energized. The specific structures of the control component 1 3 and the control component 2 4 are as follows:

[0027] like Figure 5 As shown, control component 1 3 and control component 2 4 include a housing, a photoelectric sensor 1 14 is arranged on the housing of control component 1 3, a photoelectric sensor 2 15 and a NOT gate circuit 16 coupled thereto are arranged on the housing of control component 2 4, and control component 1 3 and control component 2 4 also include a NAND gate circuit 1716, an operational amplifier 18, a control circuit 19, a switch circuit 20, a controller 21, and a button switch 23, and the above components are all arranged in the housing.

[0028] The two input ends of the NAND gate circuit 1716 are coupled to the output end of the photoelectric sensor 14 and the output end of the NOT gate circuit 16 respectively. The output end of the NAND gate circuit 1716 is coupled to the input end of the operational amplifier 18. The output end of the operational amplifier 18 is coupled to the input end of the control circuit 19. The control circuit 19 controls the controller 21 to be powered on through the switch circuit 20. The control circuit 19 is a 555 timing chip. The output end of the operational amplifier 18 is connected to the 2nd pin of the 555 timing chip. The switch circuit 20 is a transistor switch. The 3rd pin of the 555 timing chip is connected to the base of the transistor switch. The collector of the transistor switch is connected to the power supply. The emitter of the transistor switch is connected to the controller 21 and then to the ground. The controller 21 is a single-chip microcomputer, and the button switch 23 is connected in series to the path where the controller 21 is located.

[0029] It also includes a wireless generator 22 and a wireless receiver that are communicatively connected. The wireless receiver is coupled to the hydraulic cylinder, and the wireless generator 22 is coupled to the controller 21 .

[0030] When the utility model is used, if it is necessary to control the top frame 6 to descend, it is only necessary to remove the control component 2 4, so that the photoelectric sensor 2 15 on the control component 2 4 can no longer receive the light emitted by the light-emitting diode 13, thereby generating a low-level signal to the NOT gate circuit 16, and the NOT gate circuit 16 will convert it into a high-level signal. Since the photoelectric sensor 14 continues to receive the light from the light-emitting diode 13, it continues to output a high-level signal. After the two high-level signals are given to the NAND gate circuit 1716, it will output a low-level signal to The operational amplifier 18 is amplified instead of being disconnected and no longer sending signals until the low-level signal is transmitted to the 555 time base chip, which controls the transistor switch path, and then the controller 21 is powered. At this time, the operator only needs to press the button switch 23 to enable the controller 21 to control the hydraulic cylinder to descend through the wireless generator 22 and the wireless receiver. The sliding rod 5 will slide downward in the base 1, and then drive the entire top frame 6 and the rotary assembly to move downward together. In this way, the operator can hang the fixture loaded with a large number of workpieces on the hook at a lower level. The connecting piece 11 is placed on the connecting piece 11, and to ensure that the connecting piece 11 is fully hung, it is only necessary to control the driving motor 8 to drive the active sprocket 9 to rotate. Once the active sprocket 9 rotates, it will drive the driven sprocket 12 to rotate through the chain 10 transmission, so the entire chain 10 will rotate, thereby driving each connecting piece 11 to move together in the length direction of the chain 10, which is convenient for the operator to perform the hanging action. If it is necessary to make the top frame 6, the rotating component, and the clamp rise, the operator needs to put the control component 2 4 back into the slide groove 2 so that the photoelectric sensor 2 15 is connected again. Control component 13 can be taken out only after receiving the light from the light-emitting diode 13. Otherwise, when both control component 13 and control component 24 are not in the slide slot 2, the photoelectric sensor 14 will send a low-level signal, and the NAND gate circuit 16 will send a high-level signal, and the NAND gate circuit 1716 cannot be punished, which means that the controller 21 will inevitably be unable to power on. When control component 24 is in the slide slot 2, the operator can remove control component 13 and complete the lifting of the hydraulic cylinder in the above manner, so that it pushes the sliding rod 5, the top frame 6, the rotating assembly and the clamp to move upward.

[0031] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. Electroplating processing suspension structure, characterized in that, The invention comprises two bases (1), a hydraulic cylinder vertically fixedly connected to the base (1), a sliding rod (5) slidably connected to the base (1) and located above the hydraulic cylinder, a top frame (6) fixedly connected to the sliding rod (5), and a slewing assembly arranged on the top frame (6); the two bases (1) are fixedly connected with a slide groove (2) with an open top surface and arranged vertically; the two slide grooves (2) are respectively embedded with a control assembly 1 (3) and a control assembly 2 (4); the control assembly 1 (3) and the control assembly 2 (4) can respectively control the hydraulic cylinder to rise and fall.

2. The electroplating suspension structure according to claim 1, characterized in that: A light emitting diode (13) which is energized is fixedly connected to the side wall of the base (1); the control component one (3) and the control component two (4) can receive light from the light emitting diode (13); when the control component one (3) or the control component two (4) is located in the slide groove (2), the control component one (3) and the control component two (4) are energized.

3. The electroplating suspension structure according to claim 2, characterized in that: The control component 1 (3) is provided with a photoelectric sensor 1 (14), the control component 2 (4) is provided with a photoelectric sensor 2 (15), and the photoelectric sensor 2 (15) is coupled to a NOT gate circuit (16). The control component 1 (3) and the control component 2 (4) both include a NAND gate circuit (17) (16), an operational amplifier (18), a control circuit (19), a switch circuit (20), a controller (21), and a button switch (23). The two input ends of the NAND gate circuit (17) (16) are respectively coupled to the output end of the photoelectric sensor 1 (14) and the output end of the NOT gate circuit (16). The output end of the NAND gate circuit (17) (16) is coupled to the input end of the operational amplifier (18). The output end of the operational amplifier (18) is coupled to the input end of the control circuit (19). The control circuit (19) controls the controller (21) to be powered on through the switch circuit (20), and the button switch (23) is connected in series to the path where the controller (21) is located.

4. The electroplating suspension structure according to claim 3, characterized in that: The control circuit (19) is a 555 time base chip, the switch circuit (20) is a triode switch, and the controller (21) is a single chip microcomputer.

5. The electroplating suspension structure according to claim 3, characterized in that: It also includes a wireless generator (22) and a wireless receiver in communication connection, wherein the wireless receiver is coupled to the hydraulic cylinder, and the wireless generator (22) is coupled to the controller (21).

6. The electroplating suspension structure according to claim 3, characterized in that: The control component one (3) and the control component two (4) also include a casing.

7. The electroplating suspension structure according to claim 1, characterized in that: The rotary assembly comprises a driving motor (8) fixedly connected to the top frame (6), a driving sprocket (9) fixedly connected to the output shaft of the driving motor (8), a driven sprocket (12) rotatably connected to the top frame (6), a chain (10) transmission-connecting the driving sprocket (9) and the driven sprocket (12), and a plurality of connecting plates (11) fixedly connected to the chain (10), wherein the connecting plates (11) are provided with holes.

8. The electroplating suspension structure according to claim 7, characterized in that: A plurality of reinforcing rods (7) are fixedly connected between the sliding rod (5) and the top frame (6).