Roasting tower furnace for producing catalyst

By designing structures such as inner funnel, outer guide bucket, hollow tube and twisted dragon in the roasting tower furnace, the turning and uniform heating of the raw materials are achieved, the problems of uneven heating and incomplete drying are solved, and the finished product quality of the catalyst is improved and prevent exhaust gas leakage.

CN222352878UActive Publication Date: 2025-01-14ZIBO QIMAO CATALYST
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Patent Information

Application Number
CN202421212019.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-01-14
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

The existing roasting tower furnace has poor heating effect, resulting in uneven heating of materials in the furnace body and incomplete drying, which affects the quality of the catalyst finished product.

Method used

A roasting tower furnace including an inner funnel, an outer guide bucket, a hollow tube, a rotating shaft and a crimping dragon is designed. The raw materials are transported into the hollow tube through the rotation of the crimping dragon, and the turning is carried out under the heating of the guide plate and the heating plate. Dry and roast to improve the uniformity of raw materials and drying effect.

Benefits of technology

By turning the raw materials, the uniformity of drying and roasting is improved, the quality of the finished catalyst is ensured, and the waste gas leakage is prevented through the exhaust gas treatment component, protecting the environment and human health.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of catalyst production, in particular to a roasting tower furnace for producing a catalyst, which comprises a furnace body, an inner funnel is installed below the furnace body, the bottom end of a rotating shaft penetrates through a hollow pipe and is provided with an auger, a cavity is formed in the hollow pipe and the bottom end of the inner funnel, a guide disc is installed on the outer side of the top end of the hollow pipe in a downward inclined mode, and the liquid outlet end of a liquid conveying pump is communicated with a spraying head through a pipeline. A second heating piece can heat the cylinder wall of the furnace body during heating, a first heating plate can heat a guide disc during heating, an auger can roll raw materials which fall into the lower portion of an inner funnel and are located on a sealing plug into a hollow pipe during rotation, and the raw materials falling into the bottom end of the inner funnel can be continuously conveyed upwards under continuous conveying of the auger. The raw materials are turned over in the drying and roasting process, the effect of improving the drying and roasting effect is achieved through cooperation, the raw materials can be turned over in the drying and roasting process, the drying and roasting uniformity of the raw materials is improved, and the product quality is effectively guaranteed.
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Description

Technical Field

[0001] The utility model relates to the technical field of catalyst production, in particular to a roasting tower furnace for producing catalysts. Background Art

[0002] A catalyst refers to a substance that increases the reaction rate without changing the total standard Gibbs free energy change of the reaction. It can increase the chemical reaction rate without changing the chemical equilibrium. The production process of the catalyst is generally a cycle of drying, roasting, and soaking until the roasting is successful.

[0003] A patent with announcement number CN 2897419Y discloses a roasting tower furnace for producing catalysts. The upper part of the tower furnace of the utility model is a liquid inlet, and the lower part is a liquid outlet. A liquid sprayer is arranged on the upper part of the tower furnace, and a heater is arranged on one side of the tower furnace. The high-temperature fan outside the tower furnace is connected to the air outlet on the tower furnace. Below the outlet is a liquid reflux port. The furnace body is heated by the heater and then the material in the furnace body is sprayed and soaked by the liquid sprayer. When drying, the upper end air duct is opened to discharge the exhaust gas during drying into the exhaust gas collection pipeline for centralized treatment. The cooperation achieves the effect of reducing labor intensity, avoiding the leakage of toxic gas generated during processing, and reducing production costs.

[0004] However, the existing roasting tower furnace has poor heating effect and cannot turn the materials in the furnace body, resulting in uneven heating and incomplete drying, which affects the quality of the finished product. Therefore, a roasting tower furnace for producing catalysts is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and to address the problems existing in the prior art, the utility model provides a roasting tower furnace for producing catalysts.

[0006] The technical solution adopted by the utility model to solve its technical problems is: a roasting tower furnace for producing catalysts described in the utility model comprises a furnace body; an inner funnel is installed under the furnace body, a No. 1 through hole is evenly distributed on the inner funnel, an outer guide bucket is installed on the outer side of the inner funnel, a hollow tube is installed in the furnace body through a fixed plate, a rotating shaft is rotatably installed through the furnace body, and an auger is arranged in the hollow tube at the bottom end of the rotating shaft, a cavity is arranged between the hollow tube and the bottom end of the inner funnel, a sealing plug is arranged in the opening at the bottom end of the inner funnel, and the auger is located above the sealing plug, a guide plate is installed on the outer side of the top end of the hollow tube in a downward tilted manner, a No. 1 heating plate is arranged under the guide plate, a protective shell is installed on the outer side of the furnace body, and the protective shell has a plurality of holes. A No. 2 heating plate is provided, and the No. 2 heating plate is installed on the outer wall of the furnace body, a liquid storage bin is provided between the inner funnel and the outer guide bucket, a liquid outlet pipe connected with the liquid storage bin is installed on the outer side of the bottom end of the outer guide bucket, a No. 1 solenoid valve is installed on the liquid outlet pipe, a bottom plate is provided under the furnace body, a liquid storage tank is provided on the bottom plate, and the other end of the liquid outlet pipe is connected with the liquid storage tank, an infusion pump is installed on the liquid storage tank, spray heads are evenly distributed on the top of the furnace body, and the liquid outlet end of the infusion pump is connected with the spray head through a pipeline, and through grooves are evenly distributed on the side curved surface of the hollow tube, which cooperates to achieve the effect of improving the drying and roasting effect, and can be turned over during the drying and roasting process to improve the uniformity of drying and roasting of raw materials and effectively ensure product quality.

[0007] Preferably, the center lines of the inner funnel, outer guide bucket, hollow tube and rotating shaft all coincide with the center line of the furnace body. A threaded groove is provided in the bottom opening of the inner funnel, and the sealing plug is sealed in the bottom opening of the inner funnel through a thread, thereby achieving the effect of conveying and turning the raw materials and improving the uniformity of drying.

[0008] Preferably, a motor is installed on the top of the rotating shaft, and the motor is installed on the top of the furnace body through a fixing part. A feed pipe is provided on the top of the furnace body, which cooperates to drive the auger to rotate, so that the raw materials can be transported through the auger so as to turn the raw materials.

[0009] Preferably, a heating controller is installed outside the No. 2 heating plate, and the No. 1 heating plate and the No. 2 heating plate are both connected to the heating controller. The protective shell is located on the upper part of the outer guide bucket, and the cooperation achieves the function of controlling the heating so as to achieve the function of drying and roasting.

[0010] Preferably, a gap is left between the guide plate and the inner wall of the furnace body, and legs for supporting the furnace body are installed on the bottom plate, thereby achieving the effect of improving the support stability.

[0011] Preferably, a smoke exhaust pipe is installed on the furnace body, a waste gas treatment component is installed on the other end of the smoke exhaust pipe, and a No. 2 solenoid valve is installed on the smoke exhaust pipe, which cooperates to achieve the function of waste gas treatment during the processing and prevent waste gas leakage from polluting the environment and damaging human health.

[0012] The utility model is beneficial in that:

[0013] 1. The utility model heats the furnace body wall when the No. 2 heating plate is heated, and the guide plate is heated when the No. 1 heating plate is heated. When the auger rotates, the raw materials that fall on the lower part of the inner funnel and are located on the sealing plug are rolled into the hollow tube. Under the continuous transportation of the auger, the raw materials that fall on the bottom end of the inner funnel are continuously transported upward, and the raw materials are turned over during the drying and roasting process, which cooperates to achieve the effect of improving the drying and roasting effect. The raw materials can be turned over during the drying and roasting process to improve the uniformity of drying and roasting of the raw materials, and effectively ensure product quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0015] Figure 1 is a schematic diagram of a first three-dimensional structure;

[0016] Figure 2 It is a cutaway and enlarged schematic diagram of the main structure of the furnace;

[0017] Figure 3 It is an enlarged schematic diagram of area A in the cutaway diagram of the furnace body main structure;

[0018] Figure 4 It is a cutaway and enlarged schematic diagram of the main structure of the dispersed component;

[0019] Figure 5 It is an enlarged schematic diagram of area B in the cutaway diagram of the main structure of the dispersed component;

[0020] Figure 6 This is an enlarged schematic diagram of the cutaway main structure of the conveying component.

[0021] In the figure: 1. furnace body; 2. inner funnel; 3. No. 1 through hole; 4. outer guide bucket; 5. fixed plate; 6. hollow tube; 7. rotating shaft; 8. auger; 9. sealing plug; 10. liquid storage tank; 11. guide plate; 12. No. 1 heating plate; 13. protective shell; 14. No. 2 heating plate; 15. heating controller; 16. liquid outlet pipe; 17. No. 1 solenoid valve; 18. liquid storage tank; 19. infusion pump; 20. sprinkler head; 21. motor; 22. exhaust pipe; 23. exhaust gas treatment component; 24. No. 2 solenoid valve; 25. through groove; 26. bottom plate; 27. support leg; 28. feed pipe. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-6As shown, a roasting tower furnace for producing catalysts comprises a furnace body 1; an inner funnel 2 is installed under the furnace body 1, and a No. 1 through hole 3 is evenly distributed on the inner funnel 2, an outer guide bucket 4 is installed on the outer side of the inner funnel 2, a hollow tube 6 is installed in the furnace body 1 through a fixed plate 5, a rotating shaft 7 is rotatably installed through the furnace body 1, and an auger 8 is arranged in the hollow tube 6 at the bottom end of the rotating shaft 7, a cavity is arranged between the hollow tube 6 and the bottom end of the inner funnel 2, a sealing plug 9 is arranged in the opening at the bottom end of the inner funnel 2, and the auger 8 is located above the sealing plug 9, and the top of the hollow tube 6 A guide plate 11 is installed on the outer side at an angle downward, and a No. 1 heating plate 12 is arranged under the guide plate 11. A protective shell 13 is installed on the outer side of the furnace body 1, and a No. 2 heating plate 14 is arranged in the protective shell 13, and the No. 2 heating plate 14 is installed on the outer wall of the furnace body 1. A liquid storage tank 10 is arranged between the inner funnel 2 and the outer guide bucket 4, and a liquid outlet pipe 16 connected to the liquid storage tank 10 is installed on the outer side of the bottom end of the outer guide bucket 4, and a No. 1 electromagnetic valve 17 is installed on the liquid outlet pipe 16. A bottom plate 26 is arranged under the furnace body 1, and a liquid storage tank 18 is arranged on the bottom plate 26, and the other end of the liquid outlet pipe 16 The furnace body 1 is connected to a liquid storage tank 18, on which an infusion pump 19 is installed, and a spray head 20 is evenly distributed on the top of the furnace body 1, and the liquid outlet end of the infusion pump 19 is connected to the spray head 20 through a pipeline, and the side curved surface of the hollow tube 6 is evenly distributed with through grooves 25, and the center lines of the inner funnel 2, the outer guide bucket 4, the hollow tube 6, and the rotating shaft 7 coincide with the center line of the furnace body 1, and a threaded groove is provided in the bottom opening of the inner funnel 2, and the sealing plug 9 is sealed in the bottom opening of the inner funnel 2 through a thread, and a motor 21 is installed on the top of the rotating shaft 7, and the motor 21 is connected to the furnace body 1 through a threaded groove. The fixing parts are installed on the top of the furnace body 1, and a feed pipe 28 is arranged on the top of the furnace body 1. A heating controller 15 is installed outside the No. 2 heating plate 14, and the No. 1 heating plate 12 and the No. 2 heating plate 14 are connected to the heating controller 15. The protective shell 13 is located on the upper part of the outer guide bucket 4, and a gap is left between the guide plate 11 and the inner wall of the furnace body 1. A support leg 27 for supporting the furnace body 1 is installed on the bottom plate 26. A smoke exhaust pipe 22 is installed on the furnace body 1, and an exhaust gas treatment component 23 is installed at the other end of the smoke exhaust pipe 22, and a No. 2 solenoid valve 24 is installed on the smoke exhaust pipe 22.

[0024] During operation, due to the poor heating effect of the existing roasting tower furnace, the material in the furnace body cannot be turned over, resulting in uneven heating and incomplete drying, which affects the quality of the finished product. In this solution, the sealing plug 9 is rotated and sealed in the bottom opening of the inner funnel 2, and the catalytic liquid is poured into the liquid storage tank 18. Then the raw material is put into the furnace body 1 from the feed pipe 28. After the raw material enters the furnace body 1, it will fall on the guide plate 11 and disperse in the inner funnel 2 under the guidance of the guide plate 11. Then, the heating controller 15 controls the No. 2 heating plate 14 and the No. 1 heating plate 12 to heat. When the No. 2 heating plate 14 is heated, it will heat the wall of the furnace body 1, and when the No. 1 heating plate 12 is heated, it will heat the guide plate 11. The motor 21 is controlled to operate, and the motor 2 1 will drive the rotating shaft 7 to rotate, and the rotating shaft 7 will drive the auger 8 to rotate in the hollow tube 6, and the auger 8 will roll the raw materials that fall on the lower part of the inner funnel 2 and are located on the sealing plug 9 into the hollow tube 6 when it rotates, and the auger 8 cooperates with the hollow tube 6 to transport the raw materials at the lower part of the inner funnel 2 to the upper end of the hollow tube 6. When the raw materials are transported to the upper end of the hollow tube 6, they will be discharged from the upper opening of the hollow tube 6 and fall on the guide plate 11. Then, under the heating of the guide plate 11 by the first heating plate 12, the raw materials that fall on the guide plate 11 are heated and dried, and under the guidance of the guide plate 11, the raw materials on the guide plate 11 will be dispersed and guided to contact the inner wall of the furnace body 1, and the raw materials will be dried again under the heating action of the second heating plate 14 on the furnace body 1. The dried raw materials will fall to the bottom of the inner funnel 2 again and be located above the sealing plug 9. The raw materials that fall to the bottom of the inner funnel 2 will be continuously transported upwards under the continuous transportation of the auger 8, and the raw materials will be dispersed and dried during the transportation process. After drying, the heating temperature of the No. 1 heating plate 12 and the No. 2 heating plate 14 will be increased to carry out the roasting process, and then the raw materials will be turned over during the drying and roasting process, and the No. 2 solenoid valve 24 will be opened during the drying and roasting process. The exhaust gas generated during the drying and roasting will enter the exhaust gas treatment component 23 through the smoke exhaust pipe 22, thereby avoiding exhaust gas leakage. After the drying and roasting is completed, the infusion pump 19 is controlled to operate. When the infusion pump 19 is running, the catalytic liquid in the liquid storage tank 18 will be transported to the spray head 20, and the catalytic liquid will be evenly discharged from the spray head 20. The catalytic liquid is sprayed into the furnace body 1. After being sprayed into the furnace body 1, it will flow downward and gather at the bottom of the inner funnel 2, and will penetrate into the liquid storage bin 10, thereby soaking the raw materials in the inner funnel 2. After soaking, the No. 1 solenoid valve 17 is opened. After the No. 1 solenoid valve 17 is opened, the catalytic liquid in the liquid storage bin 10 will flow back into the liquid storage tank 18. At this time, under the operation of the auger 8, the soaked raw materials will be transported to the upper end of the hollow tube 6 again. During the transportation process, the catalytic liquid in the raw materials will penetrate out of the hollow tube 6 through the through groove 25 and remain in the lower part of the inner funnel 2. The catalytic liquid in the inner funnel 2 will also penetrate into the liquid storage bin 10 through the No. 1 through hole 3, thereby draining the catalytic liquid in the inner funnel 2. After draining, close the No. 1 solenoid valve 17 to proceed to the next circulation process.After the processing is completed, the sealing plug 9 can be unscrewed from the lower end of the inner funnel 2 to discharge the materials in the inner funnel 2, which can achieve the effect of improving the drying and roasting effect. It can be turned over during the drying and roasting process to improve the uniformity of the drying and roasting of the raw materials and effectively ensure the product quality.

[0025] Working principle, by rotating the sealing plug 9 and sealing it in the opening at the bottom end of the inner funnel 2, the catalytic liquid is poured into the liquid storage tank 18, and then the raw materials are put into the furnace body 1 from the feeding pipe 28. After the raw materials enter the furnace body 1, they will fall on the guide plate 11, and under the guidance of the guide plate 11, they will be dispersed and fall into the inner funnel 2. Then, the heating controller 15 controls the No. 2 heating plate 14 and the No. 1 heating plate 12 to heat. When the No. 2 heating plate 14 is heated, it will heat the wall of the furnace body 1, and when the No. 1 heating plate 12 is heated, it will heat the guide plate 11. Cooperate with the control motor 21 to operate, the motor 21 will drive the rotating shaft 7 to rotate when it operates, and when the rotating shaft 7 rotates, it will drive the auger 8 to rotate in the hollow tube 6, and when the auger 8 rotates, it will fall on the lower part of the inner funnel 2 and be located in the sealing The raw materials on the sealing plug 9 are rolled into the hollow tube 6, and the auger 8 cooperates with the hollow tube 6 to transport the raw materials at the lower part of the inner funnel 2 to the upper end of the hollow tube 6. When the raw materials are transported to the upper end of the hollow tube 6, they will be discharged from the upper opening of the hollow tube 6 and fall on the guide plate 11. Then, under the heating of the guide plate 11 by the No. 1 heating plate 12, the raw materials falling on the guide plate 11 are heated and dried, and under the guidance of the guide plate 11, the raw materials on the guide plate 11 will be dispersed and guided to contact the inner wall of the furnace body 1. Under the heating action of the No. 2 heating plate 14 on the furnace body 1, the raw materials will be dried again. The dried raw materials will fall on the bottom of the inner funnel 2 again and be located above the sealing plug 9. Under the continuous transportation of the auger 8, the raw materials falling in the bottom end of the inner funnel 2 will be continuously transported upward, and During the transportation process, the raw materials are dispersed and dried, and after drying, the heating temperature of the No. 1 heating plate 12 and the No. 2 heating plate 14 is increased to carry out the roasting process, and then the raw materials are turned over during the drying and roasting process, and the No. 2 solenoid valve 24 is opened during the drying and roasting process. The exhaust gas generated during the drying and roasting will enter the exhaust gas treatment component 23 through the smoke exhaust pipe 22, thereby avoiding exhaust gas leakage. After the drying and roasting is completed, the infusion pump 19 is controlled to operate. When the infusion pump 19 is running, the catalytic liquid in the liquid storage tank 18 will be transported to the spray head 20, and evenly sprayed into the furnace body 1 from the spray head 20. After the catalytic liquid is sprayed into the furnace body 1, it will flow downward and gather at the bottom of the inner funnel 2, and will penetrate into the liquid storage tank 10, thereby soaking the raw materials in the inner funnel 2. After the soaking is completed, open the No. 1 solenoid valve 17. After the No. 1 solenoid valve 17 is opened, the catalytic liquid in the liquid storage bin 10 will flow back into the liquid storage tank 18. At this time, the soaked raw materials will be transported to the upper end of the hollow tube 6 again under the operation of the auger 8. During the transportation process, the catalytic liquid in the raw materials will penetrate out of the hollow tube 6 through the through groove 25 and remain in the lower part of the inner funnel 2, and the catalytic liquid in the inner funnel 2 will also penetrate into the liquid storage bin 10 through the No. 1 through hole 3, and then the catalytic liquid in the inner funnel 2 will be emptied. After emptying, close the No. 1 solenoid valve 17 to carry out the next circulation process. After the processing is completed, unscrew the sealing plug 9 from the lower end of the inner funnel 2 to discharge the material in the inner funnel 2. The effect of improving the drying and roasting effect is achieved, and it can be turned over during the drying and roasting process.Improve the uniformity of raw material drying and roasting, and effectively ensure product quality.

[0026] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A roasting tower furnace for producing catalysts, characterized in that: The invention comprises a furnace body (1); an inner funnel (2) is installed under the furnace body (1); a first through hole (3) is evenly distributed on the inner funnel (2); an outer guide bucket (4) is installed on the outer side of the inner funnel (2); a hollow tube (6) is installed in the furnace body (1) through a fixed plate (5); a rotating shaft (7) is rotatably installed through the furnace body (1); an auger (8) is installed in the hollow tube (6) at the bottom end of the rotating shaft (7); a cavity is provided between the hollow tube (6) and the bottom end of the inner funnel (2); a sealing plug (9) is provided in the opening at the bottom end of the inner funnel (2); and the auger (8) is located above the sealing plug (9); a guide plate (11) is installed on the outer side of the top end of the hollow tube (6) in a downwardly inclined manner; a first heating plate (12) is provided under the guide plate (11); a protective shell (13) is installed on the outer side of the furnace body (1); the protective shell ( 13) is provided with a second heating plate (14), and the second heating plate (14) is installed on the outer wall of the furnace body (1), a liquid storage bin (10) is provided between the inner funnel (2) and the outer guide bucket (4), a liquid outlet pipe (16) connected to the liquid storage bin (10) is installed on the outer side of the bottom end of the outer guide bucket (4), a first electromagnetic valve (17) is installed on the liquid outlet pipe (16), and a bottom plate (26) is provided under the furnace body (1), A liquid storage tank (18) is arranged on the bottom plate (26), and the other end of the liquid outlet pipe (16) is connected to the liquid storage tank (18). A liquid infusion pump (19) is installed on the liquid storage tank (18). Sprinkler heads (20) are evenly distributed on the top of the furnace body (1), and the liquid outlet end of the liquid infusion pump (19) is connected to the sprinkler head (20) through a pipeline. The side curved surface of the hollow tube (6) is evenly distributed with through grooves (25).

2. A roasting tower furnace for producing catalyst according to claim 1, characterized in that: The center lines of the inner funnel (2), the outer guide bucket (4), the hollow tube (6), and the rotating shaft (7) all coincide with the center line of the furnace body (1); a threaded groove is provided in the bottom opening of the inner funnel (2); and the sealing plug (9) is sealed in the bottom opening of the inner funnel (2) through a thread.

3. The calcining tower furnace for producing catalyst according to claim 1, characterized in that: A motor (21) is installed at the top of the rotating shaft (7), and the motor (21) is installed on the top of the furnace body (1) through a fixing member, and a feed pipe (28) is provided on the top of the furnace body (1).

4. The calcining tower furnace for producing catalyst according to claim 1, characterized in that: A heating controller (15) is installed outside the second heating plate (14), and the first heating plate (12) and the second heating plate (14) are both connected to the heating controller (15), and the protective shell (13) is located on the upper part of the outer guide bucket (4).

5. The calcining tower furnace for producing catalyst according to claim 1, characterized in that: A gap is left between the guide plate (11) and the inner wall of the furnace body (1), and legs (27) for supporting the furnace body (1) are installed on the bottom plate (26).

6. The calcining tower furnace for producing catalyst according to claim 1, characterized in that: A smoke exhaust pipe (22) is installed on the furnace body (1), a waste gas treatment component (23) is installed on the other end of the smoke exhaust pipe (22), and a No. 2 solenoid valve (24) is installed on the smoke exhaust pipe (22).

Citation Information

Patent Citations

  • Calcining tower furnace for producing catalyst

    CN2897419Y