Anti-blocking grid plate assembly and hammer crusher thereof
By designing an anti-blocking grate plate component in the hammer crusher and using arc-shaped grate grooves and vibrating screening structures, the problem of easy damage to the grate plate and material stagnation is solved, achieving smooth and stable discharging and extending the length of the grate plate. service life.
Patent Information
- Application Number
- CN202323545191.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-26
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2033-12-26
AI Technical Summary
The grate plates in hammer crushers are prone to damage, especially when hard materials or non-breakable materials enter, which can easily lead to blockage and increase caster load. The prior art conical structure is plane on both sides, causing material stagnation and unstable discharge speed, which can easily lead to clogging.
An anti-blocking grate plate assembly is designed, including a top grate plate and a bottom grate plate. A vibrating screening structure is provided at the bottom of the top grate plate, including a vibrating structure and a screening structure. The vibration structure is elastically connected through the blocking box, bottom grate plate and resistance box. The screening structure is designed with arc grate and square grate to ensure that the material slides down smoothly and the discharge speed is controlled.
通过弧形设计和震动筛分结构,避免了物料停滞和堵塞,确保了出料的平滑和稳定,减缓了篦板的冲击力,延长了其使用寿命。
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Figure CN222369245U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of calcium oxide production and processing, and specifically relates to an anti-blocking grate plate component and a hammer crusher thereof. Background Art
[0002] The vulnerable part of hammer crusher is grate plate. The main reason of grate plate damage is the impact and wear of materials. When hard materials or unbreakable materials enter the crushing chamber, the grate plate will be blocked. The materials in the crushing chamber will increase the load of grate bars, which may cause grate plate damage.
[0003] The prior art discloses a novel anti-blocking material discharging grate plate (CN201120470601.0), comprising a grate plate body, a cone section, a material retaining entity, a grate hole, a half-width cavity and an arc plate, wherein the cone section is a convex surface of one-third of the cone, which is embedded in the raised surface of the grate plate body and overlaps with the grate plate body; the arc plate is an enlarged end portion extending from the cone section, connected to the arc of the mill cylinder to form a side cone triangle; the material retaining entity is designed opposite to the half-width cavity on the inner side of the cone section; the grate hole has a powder flow area that is 1.5 times greater than the powder flow area of the original grate plate grate hole design.
[0004] After searching, it was found that the device used a conical structure with flat sides, which makes it easy for the material to stagnate on the plane instead of sliding down during use; in addition, the material discharging speed is different, and the device does not clearly point out this aspect. If the material discharging speed is not controlled, it may cause friction between the materials during use, thereby reducing the discharging speed and causing stagnation and blockage; in addition, since the grate plate is the main impact object of the material, it is subjected to huge impact force, so the device does not have a stable connection method in terms of fixing and connection, which easily causes the grate plate to be damaged by impact.
[0005] In view of this, the present utility model is proposed. Utility Model Content
[0006] In order to solve the above technical problems, the basic concept of the technical solution adopted by the utility model is:
[0007] A blockage-proof grate assembly comprises a top grate plate, a bottom of which is provided with a vibrating screening structure for vibrating materials, the vibrating screening structure comprising a vibrating structure and a screening structure, the vibrating structure comprising a blocking box, a bottom grate plate and a resistance box, the blocking box is clamped to the bottom grate plate and can be disassembled to connect to the resistance box, the resistance box is fixedly connected to the top grate plate; the screening structure comprises a grate groove, a No. 1 square grate groove and a No. 2 square grate groove, the grate groove is located inside the bottom grate plate, the No. 2 square grate groove and the No. 1 square grate groove are located inside the top grate plate.
[0008] As a preferred embodiment of the utility model, different connecting plates are fixedly connected to both sides of the top grate plate, and a plurality of connecting holes for connecting bolts are provided inside the two connecting plates. Different sliding grooves for clamping and fixing the top grate plate are provided on both sides of the top grate plate, and the two sliding grooves are respectively located directly below the two connecting plates.
[0009] As a preferred embodiment of the utility model, the top grate plate and the bottom grate plate are both arc-shaped, the top grate plate has a plurality of No. 2 square grate grooves and No. 1 square grate grooves arranged side by side, and the bottom grate plate has a plurality of grate grooves arranged in a surrounding manner.
[0010] As a preferred embodiment of the utility model, the resistance box is a square ring-shaped block, four trapezoidal grooves are opened inside, and different springs are fixedly connected inside.
[0011] As a preferred embodiment of the utility model, four trapezoidal boxes are arranged inside the blocking box, polygonal ring plates are welded at the bottom of the four trapezoidal boxes, and square through cavities are formed between the hypotenuses, the size of the four trapezoidal boxes is smaller than the four trapezoidal grooves, the trapezoidal boxes are clamped in the trapezoidal grooves, the other end of the spring is fixedly connected to the inner wall surface of the trapezoidal box, and the blocking box and the resistance box are elastically connected by a spring.
[0012] As a preferred embodiment of the utility model, different corner blocks are welded to the four corners of the bottom grate plate, the width of the four corner blocks is less than or equal to the width of the square through cavity, the corner blocks are clamped in the square through cavity, and form a blocking box with four trapezoidal boxes, a clamping block is arranged on the inner wall surface of the trapezoidal box, a bayonet is opened on one side of the bottom grate plate, the shape of the clamping block is similar to the bayonet, and the clamping block is clamped in the bayonet.
[0013] As a preferred embodiment of the utility model, the square grate groove No. 1 and the square grate groove No. 2 are the same in shape and size, and the four upper sides are arranged as curved surfaces for making the material slide down, the square grate groove No. 2 is horizontally distributed, and the square grate groove No. 1 is vertically distributed, and the grate groove is an arc-shaped annular hole, and the size of its interior is larger than that of the square grate groove No. 1 and the square grate groove No. 2.
[0014] A hammer crusher comprises all the above-mentioned anti-blocking grate plate components.
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] 1. Since the corners above the No. 1 square grate trough and the No. 2 square grate trough are curved surfaces and the grate trough is arc-shaped, the material will not stagnate when passing through the top grate plate and the bottom grate plate, but will slide down smoothly due to the curvature of its surface; in addition, the spring is used as a buffer structure in the vibration structure, and the gravity of the material itself can be used to control the extrusion of the trapezoidal box and the resistance box, so that the elastic force of the spring can be used to vibrate the material, so as to use the vibration to control the discharge speed and avoid stagnation and blockage.
[0017] 2. Due to the connecting holes on the connecting plate, it can be fixed by connecting multiple bolts. In addition, due to the existence of the slide groove, the top grate plate can be fixed by connecting sliding blocks of the same shape. In this way, it can be effectively ensured that the vibration structure can realize material output speed control based on a stable base point. In addition, there are two card blocks, which are relatively arranged inside the blocking box, and the bayonet is also arranged on both sides of the bottom grate plate. The card blocks are used to connect the bayonet, which not only facilitates disassembly but also stabilizes the bottom grate plate and the blocking box, and the stability of the overall device. Of course, the number and position of the card blocks and bayonet here can be increased and changed as needed. Based on the stability, the change in quantity and position does not affect the operation of the device, and the top grate plate and the bottom grate plate are arc-shaped. When the material slides down, the arc-shaped structure can be used to reduce the impact force, thereby preventing the grate plate from being damaged by impact.
[0018] The specific implementation of the utility model is further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In the attached picture:
[0020] Figure 1 It is an overall schematic diagram of the utility model;
[0021] Figure 2 It is a schematic diagram of the enclosure of the utility model;
[0022] Figure 3 It is a schematic diagram of the bottom grate plate of the utility model;
[0023] Figure 4 It is a schematic diagram of the top grate plate of the utility model;
[0024] Figure 5 It is a bottom view schematic diagram of the top grate plate of the utility model.
[0025] In the figure: 10, top grate plate; 11, blocking box; 12, trapezoidal box; 13, connecting hole; 14, clamping block; 15, bottom grate plate; 16, grate groove; 17, bayonet; 18, connecting plate; 19, slide groove; 20, square grate groove No. 1; 21, square grate groove No. 2; 22, blocking box; 23, spring. DETAILED DESCRIPTION
[0026] In order to make the purpose, technical scheme and advantages of the embodiments of the utility model clearer, the technical scheme in the embodiments will be clearly and completely described below in conjunction with the drawings in the embodiments of the utility model. The following embodiments are used to illustrate the utility model.
[0027] An anti-blocking grate plate assembly, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, it includes a top grate plate 10, and a vibrating screening structure for vibrating materials is arranged at the bottom of the top grate plate 10. The vibrating screening structure includes a vibrating structure and a screening structure. The vibrating structure includes a blocking box 11, a bottom grate plate 15 and a resistance box 22. The blocking box 11 is clamped to the bottom grate plate 15 and is disassembled to connect the resistance box 22. The resistance box 22 is fixedly connected to the top grate plate 10; the screening structure includes a grate groove 16, a first square grate groove 20 and a second square grate groove 21. The grate groove 16 is located inside the bottom grate plate 15, and the second square grate groove 21 and the first square grate groove 20 are located inside the top grate plate 10; as shown Figure 1 , Figure 3 and Figure 4 As shown, the top grate plate 10 and the bottom grate plate 15 are both arc-shaped, and a plurality of No. 2 square grate grooves 21 and No. 1 square grate grooves 20 are arranged side by side inside the top grate plate 10, and a plurality of grate grooves 16 are arranged in a surrounding manner inside the bottom grate plate 15; Figure 5 As shown, the resistance box 22 is a square ring-shaped block, and four trapezoidal grooves are opened inside it, and different springs 23 are fixedly connected inside it; Figure 2 and Figure 5 As shown, four trapezoidal boxes 12 are arranged inside the blocking box 11, and a polygonal ring plate is welded at the bottom of the four trapezoidal boxes 12, and a square through cavity is formed between the hypotenuses. The size of the four trapezoidal boxes 12 is smaller than the four trapezoidal grooves, and the trapezoidal boxes are clamped in the trapezoidal grooves. The other end of the spring 23 is fixedly connected to the inner wall surface of the trapezoidal box 12, and the blocking box 11 and the resistance box 22 are elastically connected by the spring 23; Figure 3 and Figure 4 As shown, the shape and size of square grate groove No. 1 20 and square grate groove No. 2 21 are the same, and the four sides above are set as curved surfaces for making the material slide down, square grate groove No. 2 21 is horizontally distributed, and square grate groove No. 1 20 is vertically distributed, and grate groove 16 is an arc-shaped annular hole, and the size of its interior is larger than square grate groove No. 1 20 and square grate groove No. 2 21.
[0028] The working principle is as follows. When the material is crushed and enters the top grate plate 10, since the corners above the No. 1 square grate groove 20 and the No. 2 square grate groove 21 are curved surfaces, the material can slide through the No. 1 square grate groove 20 and the No. 2 square grate groove 21 through an arc. Since the No. 1 square grate groove 20 and the No. 2 square grate groove 21 are in different directions, they can adapt to materials falling in different directions or angles. At this time, due to the downward pressure of the material, it contacts the top grate plate 10, causing gravity to it, and the resistance box 22 at the bottom thereof will be squeezed by the elastic force of the spring 23. At the same time, the material enters the bottom grate plate 15, and then the top grate plate 10 and the bottom grate plate 15 are driven to vibrate by the spring after receiving the elastic force, thereby driving the stagnant material inside to vibrate. In this process, the material is Since the trapezoidal box 12 can be completely engaged with the resistance box 22, there will be no gap between the two. Not only can a closed environment for vibrating the material be ensured, but also leakage of the material can be prevented, and then the material is discharged through the grate groove 16. Since the corners above the No. 1 square grate groove 20 and the No. 2 square grate groove 21 are curved surfaces, and the grate groove 16 is arc-shaped, the material will not stagnate when passing through the top grate plate 10 and the bottom grate plate 15, but will slide down smoothly due to the curvature of its surface; in addition, the spring 23 is used as a buffer structure in the vibration structure, and the gravity of the material itself can be used to control the extrusion of the trapezoidal box 12 and the resistance box 22, so that the elastic force of the spring 23 can be used to vibrate the material, so as to control the discharge speed by vibration to avoid stagnation and blockage.
[0029] like Figure 2 and Figure 3 As shown, the four corners of the bottom grate plate 15 are welded with different corner blocks, the width of the four corner blocks is less than or equal to the width of the square through cavity, the corner blocks are clamped in the square through cavity, and form a blocking box 11 with four trapezoidal boxes 12, a clamping block 14 is arranged on the inner wall surface of the trapezoidal box 12, and a bayonet 17 is opened on one side of the bottom grate plate 15, the shape of the clamping block 14 is similar to the bayonet 17, and the clamping block 14 is clamped in the bayonet 17; Figure 1 and Figure 4 As shown, different connecting plates 18 are fixedly connected to both sides of the top grate plate 10, and a plurality of connecting holes 13 for connecting bolts are provided inside the two connecting plates 18. Different slide grooves 19 for clamping and fixing the top grate plate 10 are provided on both sides, and the two slide grooves 19 are respectively located directly below the two connecting plates 18.
[0030] The working principle is as follows. Due to the connecting holes 13 on the connecting plate 18, it can be fixed by connecting multiple bolts. In addition, due to the existence of the slide groove 19, the top grate plate 10 can be fixed by connecting a sliding block of the same shape, so as to effectively ensure that the vibration structure can realize the material output speed control based on a stable base point. In addition, there are two blocks 14, which are relatively arranged inside the blocking box 11, and the bayonet 17 is also arranged on both sides of the bottom grate plate 15. The block 14 is used to connect the bayonet 17, which not only facilitates disassembly but also stabilizes the bottom grate plate 15 and the blocking box 11, and the stability of the overall device. Of course, the number and position of the blocks 14 and the bayonet 17 here can be increased and changed as needed. Based on the stability, the change in number and position does not affect the operation of the device, and the top grate plate 10 and the bottom grate plate 15 are arc-shaped. When the material slides down, the arc-shaped structure can be used to reduce the impact force, so that the grate plate can be prevented from being damaged by impact.
[0031] A hammer crusher comprises all the above-mentioned anti-blocking grate plate assemblies. By arranging the above-mentioned anti-blocking grate plate assemblies, the device can have the characteristics of smoother material discharge and anti-blocking.
[0032] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.
Claims
1. An anti-blocking grate plate assembly, comprising a top grate plate (10), characterized in that: A vibrating screening structure for vibrating materials is arranged at the bottom of the top grate plate (10), the vibrating screening structure comprising a vibrating structure and a screening structure, the vibrating structure comprising a blocking box (11), a bottom grate plate (15) and a resistance box (22), the blocking box (11) being clamped to the bottom grate plate (15) and being disassembled to connect to the resistance box (22), the resistance box (22) being fixedly connected to the top grate plate (10); the screening structure comprising a grate groove (16), a first square grate groove (20) and a second square grate groove (21), the grate groove (16) being located inside the bottom grate plate (15), the second square grate groove (21) and the first square grate groove (20) being located inside the top grate plate (10).
2. The anti-blocking grate assembly according to claim 1, characterized in that: Different connecting plates (18) are fixedly connected to the two sides of the top grate plate (10), and a plurality of connecting holes (13) for connecting bolts are provided inside the two connecting plates (18). Different sliding grooves (19) for clamping and fixing the top grate plate (10) are provided on both sides of the top grate plate (10), and the two sliding grooves (19) are respectively located directly below the two connecting plates (18).
3. The anti-blocking grate assembly according to claim 1, characterized in that: The top grate plate (10) and the bottom grate plate (15) are both arc-shaped, a plurality of No. 2 square grate grooves (21) and No. 1 square grate grooves (20) are arranged side by side inside the top grate plate (10), and a plurality of grate grooves (16) are arranged in a surrounding manner inside the bottom grate plate (15).
4. The anti-blocking grate assembly according to claim 1, characterized in that: The resistance box (22) is a square ring-shaped block, with four trapezoidal grooves opened inside, and different springs (23) are fixedly connected inside.
5. The anti-blocking grate assembly according to claim 4, characterized in that: Four trapezoidal boxes (12) are arranged inside the blocking box (11), polygonal ring plates are welded to the bottoms of the four trapezoidal boxes (12), and square through cavities are formed between the hypotenuses. The size of the four trapezoidal boxes (12) is smaller than the four trapezoidal grooves. The trapezoidal boxes are clamped in the trapezoidal grooves. The other end of the spring (23) is fixedly connected to the inner wall surface of the trapezoidal box (12), and the blocking box (11) and the resistance box (22) are elastically connected via the spring (23).
6. The anti-blocking grate assembly according to claim 1, characterized in that: Different corner blocks are welded to the four corners of the bottom grate plate (15); the width of the four corner blocks is less than or equal to the width of the square through cavity; the corner blocks are engaged with the square through cavity and form a blocking box (11) with four trapezoidal boxes (12); a block (14) is arranged on the inner wall surface of the trapezoidal box (12); a bayonet (17) is provided on one side of the bottom grate plate (15); the shape of the block (14) is similar to that of the bayonet (17); the block (14) is engaged with the bayonet (17).
7. The anti-blocking grate assembly according to claim 1, characterized in that: The first square grate groove (20) and the second square grate groove (21) have the same shape and size, and the four upper sides are arranged as curved surfaces for making materials slide down, the second square grate groove (21) is horizontally distributed, and the first square grate groove (20) is vertically distributed, and the grate groove (16) is a circular arc-shaped annular channel hole, and the size of its interior is larger than that of the first square grate groove (20) and the second square grate groove (21).
8. A hammer crusher, characterized in that: An anti-blocking grate plate assembly comprising any one of claims 1-7.
Citation Information
Patent Citations
Novel anti-blockage discharging grate plate
CN202377052U