Surface polishing treatment machine for stainless steel pipe

By designing a polishing machine for the internal and external polishing mechanism and mobile device of stainless steel pipes, the problems of complex operation and low efficiency in the existing technology are solved, and high-efficiency, low-pollution polishing processing is achieved.

CN222371209UActive Publication Date: 2025-01-21ZHEJIANG DAKAI STEEL TECH CO LTD
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Patent Information

Application Number
CN202420353249.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-26
Publication Date
2025-01-21
Estimated Expiration
2034-02-26

AI Technical Summary

Technical Problem

The prior art is complicated when polishing stainless steel pipes, and the operation is inefficient and requires multiple rotations of the steel billet to complete the entire outer surface.

Method used

A polishing treatment machine is designed that includes an inner polishing mechanism and an outer polishing mechanism. The steel billet is stably clamped through a clamping device. The inner and outer polishing mechanisms operate simultaneously to polish from both sides. It combines the moving device and the inner support rotating mechanism to achieve high efficiency. polishing treatment.

Benefits of technology

It significantly improves the polishing efficiency, reduces the number of rotations of the billet, reduces dust pollution, and simplifies the dust collection process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a surface polishing processor for stainless steel pipes, and relates to the technical field of stainless steel pipe production, the surface polishing processor comprises a rack, the rack is provided with a polishing device for polishing steel billets and a clamping device for clamping the steel billets, and the polishing device comprises an inner polishing mechanism and an outer polishing mechanism which are used for polishing the two sides of the steel billets at the same time; the inner polishing mechanism comprises an inner polishing belt, an inner roller set allowing the inner polishing belt to be wound and an inner support allowing the inner roller set to be rotationally connected, and an inner driving piece used for driving the inner polishing belt is arranged on the inner support. The outer polishing mechanism comprises an outer polishing belt, an outer roller set allowing the outer polishing belt to be wound and an outer support allowing the outer roller set to be rotationally connected, and an outer driving piece used for driving the outer polishing belt is arranged on the outer support. The rack is further provided with an opening and closing device used for driving the inner polishing mechanism and the outer polishing mechanism to be close to each other or separated from each other and a moving device used for driving the opening and closing device to move. The device has the effects of high processing efficiency, dust collection and environmental protection.
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Description

Technical Field

[0001] The present application relates to the technical field of surface treatment of stainless steel pipes, and in particular to a surface polishing machine for stainless steel pipes. Background Art

[0002] Stainless steel pipes are steel pipes made from steel billets through a series of processes. They are mainly used in the transportation of various gas or fluid media. Before processing, the surface of stainless steel pipes may often be rusted or have some attachments, so the surface of the stainless steel billet needs to be polished and cleaned for further processing.

[0003] At present, for the grinding and polishing of steel billets, a relatively light and movable polishing machine is used to move back and forth to process the outer surface of the steel billet. However, the polishing is limited to a local side of the steel billet. After completing a reciprocating polishing, the steel billet needs to be rotated multiple times to complete the grinding of the outer surface of the entire steel billet, which is more troublesome to operate. Utility Model Content

[0004] In order to improve the efficiency of polishing and grinding, the purpose of this application is to provide a surface polishing machine for stainless steel pipes.

[0005] A surface polishing machine for stainless steel pipes, comprising a frame, the frame being provided with a polishing device for polishing a steel billet and a clamping device for clamping the steel billet, the polishing device comprising an inner polishing mechanism and an outer polishing mechanism for simultaneously polishing both sides of the steel billet;

[0006] The inner polishing mechanism comprises an inner polishing belt, an inner roller group around which the inner polishing belt is wound, and an inner bracket rotatably connected to the inner roller group, wherein the inner bracket is provided with an inner driving member for driving the inner polishing belt;

[0007] The external polishing mechanism comprises an external polishing belt, an external roller group for the external polishing belt to be wound around, and an external bracket for the external roller group to be rotatably connected, wherein the external bracket is provided with an external driving member for driving the external polishing belt;

[0008] The frame is also provided with an opening and closing device for driving the inner polishing mechanism and the outer polishing mechanism to move closer to or apart from each other, and a moving device for driving the opening and closing device to move.

[0009] By adopting the above technical scheme, the clamping device stably clamps and fixes the steel billet, and the polishing device polishes the steel billet. Since the outer polishing mechanism and the inner polishing mechanism operate simultaneously, the steel billet can be polished and ground from both sides at the same time, which significantly improves the polishing efficiency. Secondly, the inner polishing belt and the outer polishing belt on both sides are relatively arranged, so that the grinding debris generated during polishing can be relatively concentrated in the middle, reducing dust pollution, so that the subsequent dust collection treatment is also more time-saving. The opening and closing device can control the relative movement of the outer polishing mechanism and the inner polishing mechanism. After the opening and closing device is unfolded, it is convenient to put the steel billet in. The entire opening and closing device moves with the moving device, so that the outer polishing mechanism and the inner polishing mechanism can complete the polishing along the axial direction of the steel billet, and the multi-point polishing is uniform. The steel billet can be polished as a whole with fewer rotations.

[0010] Optionally, the clamping device includes a main support, a secondary support, and a clamping sliding mechanism that drives the secondary support to slide. The main support is rotatably connected to a stepped internal support member, and the frame is provided with an internal support rotating mechanism that drives the stepped internal support member to rotate.

[0011] By adopting the above technical scheme, the clamping device is divided into multiple parts. The stepped internal support member has stepped steps. The internal support member can be inserted into the steel billet to support the steel billet from the inside, so that the steel billet can obtain a better support effect. The auxiliary support can support the steel billet through a similar structure. At the same time, according to the different lengths of the steel billet, the clamping sliding mechanism can adjust the position of the auxiliary support. During the polishing process, the internal support rotation mechanism can drive the main support to rotate, thereby realizing the rotation of the steel billet, and can complete multi-sided polishing more efficiently.

[0012] Optionally, there are two main supports, and bearings are provided in both main supports. The inner support has a central axis that penetrates into the bearing, and one end of the central axis is driven by the inner support rotation mechanism.

[0013] By adopting the above technical solution, the two main supports make the central axis rotate smoothly, and the inner support rotation mechanism drives the inner support member to rotate relatively smoothly through the central axis. Optionally, the opening and closing device includes two vertical rods, the outer polishing mechanism and the inner polishing mechanism are respectively hinged on the two vertical rods, and the opening and closing device also includes a hydraulic cylinder, a synchronous member connected by the piston rod of the hydraulic cylinder, and a connecting rod hinged on both sides of the synchronous member, and the two connecting rods are respectively hinged to the rotation eccentric points of the outer polishing mechanism and the inner polishing mechanism.

[0014] By adopting the above technical solution, the two vertical poles are used to support and rotate the outer polishing mechanism and the inner polishing mechanism respectively. The hydraulic cylinder serves as a power source to drive the synchronous part to move, the synchronous part drives the connecting rod to rotate, and the connecting rod then drives the outer polishing mechanism and the inner polishing mechanism synchronously. Since the two actions share one hydraulic cylinder, the actions can be synchronized and the use of the driving source is reduced.

[0015] Optionally, the moving device includes a moving plate and moving wheels connected to the bottom side of the moving plate.

[0016] By adopting the above technical solution, the entire moving device slides through the moving wheels, and the movement is smoother.

[0017] Optionally, the moving device includes two groups of moving disks rotatably connected to a frame, a moving belt wound around the two groups of moving disks, and a moving motor driving the moving belt for transmission.

[0018] By adopting the above technical solution, the movement of the moving device is mainly driven by the moving belt. Even if the moving device vibrates, the moving belt can absorb energy appropriately to avoid the rigidity damage of the transmission part.

[0019] Optionally, the frame is provided with two sets of slide rails for the movable wheels to slide, and the two sets of slide rails are connected vertically.

[0020] By adopting the above technical solution, the slide rail is used to guide and limit the movement of the mobile device, thereby reducing the movement deviation of the mobile device.

[0021] Optionally, a dust collection box is provided on the bottom side of the frame along the length direction.

[0022] By adopting the above technical solution, the dust collecting box can directly collect the debris under the polishing device, and can be sucked away for treatment after polishing is completed, thereby reducing dust pollution.

[0023] In summary, this application includes the following technical effects:

[0024] 1. The polishing device polishes both sides simultaneously, and combines the moving device and the internal support rotation mechanism to achieve efficient polishing processing;

[0025] 2. The polishing surface is on the inner side of the enclosure, which can reduce dust and is collected by the dust box. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0027] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present application;

[0028] Figure 2 yes Figure 1 A partial enlarged schematic diagram of part A;

[0029] Figure 3is a schematic structural diagram of a polishing device embodied in an embodiment of the present application;

[0030] Figure 4 yes Figure 1 A partial enlarged schematic diagram of part B;

[0031] In the figure, 1, frame; 11, slide rail; 2, polishing device; 3, internal polishing mechanism; 31, internal polishing belt; 32, internal roller group; 33, internal bracket; 34, internal driving member; 4, external polishing mechanism; 41, external polishing belt; 42, external roller group; 43, external bracket; 44, external driving member; 5, clamping device; 51, main support; 511, central axis; 52, auxiliary support; 53, clamping sliding mechanism; 54, internal support member; 55, internal support rotating mechanism; 6, opening and closing device; 61, vertical rod; 62, hydraulic cylinder; 63, synchronous member; 64, connecting rod; 7, moving device; 71, moving plate; 72, moving wheel; 73, moving disk; 74, moving belt; 75, moving motor; 8, dust collecting box; 10, steel billet. DETAILED DESCRIPTION

[0032] The present application is further described in detail below in conjunction with all the accompanying drawings.

[0033] Example: Refer to Figure 1 A surface polishing machine for stainless steel includes a frame 1, on which a polishing device 2 for polishing a steel billet 10 and a clamping device 5 for clamping the steel billet 10 are arranged. The polishing device 2 is connected to a stretching device 6, and a moving device 7 is also arranged on the frame 1. The moving device 7 drives the stretching device 6 to move, thereby driving the polishing device 2 to move synchronously.

[0034] Combination Figure 2 and Figure 3 Regarding the clamping device 5, the clamping device 5 includes a main support 51, a sub-support 52, and a clamping sliding mechanism 53 for driving the sub-support 52 to slide. The clamping sliding mechanism 53 includes a clamping motor and a synchronous belt driven by the clamping motor. The synchronous belt is connected to the sub-support 52 to drive the sub-support 52 to move. There are two main supports 51, and bearings are provided in both main supports 51. A central shaft 511 is passed through the two main supports 51. One end of the central shaft 511 is driven by an inner support rotating mechanism 55. The transmission structure of the inner support rotating mechanism 55 is a gear and chain transmission form. The chain is not shown in the figure, and it can also be in the form of a belt and a transmission wheel. The other end of the central shaft 511 is connected to a stepped inner support member 54. The axial cross section of the inner support member 54 is a stepped structure. The inner support member 54 can resist the outer surface of the billet 10 and insert into the inner tube wall of the billet 10 at the same time, playing a supporting and positioning role.

[0035] refer to Figure 1 and Figure 3The polishing device 2 includes an outer polishing mechanism 4 and an inner polishing mechanism 3. The inner polishing mechanism 3 includes an inner polishing belt 31, an inner roller group 32 for the inner polishing belt 31 to be wound around, and an inner bracket 33 for rotationally connecting the inner roller group 32. The inner bracket 33 is provided with an inner driving member 34 for driving the inner polishing belt 31. The outer polishing mechanism 4 includes an outer polishing belt 41, an outer roller group 42 for the outer polishing belt 41 to be wound around, and an outer bracket 43 for rotationally connecting the outer roller group 42. The outer bracket 43 is provided with an outer driving member 44 for driving the outer polishing belt 41. Figure 4 The opening and closing device 6 includes two vertical rods 61, the outer polishing mechanism 4 and the inner polishing mechanism 3 are respectively hinged on the two vertical rods 61, and the opening and closing device 6 also includes a hydraulic cylinder 62, a synchronous member 63 connected by the piston rod of the hydraulic cylinder 62, and a connecting rod 64 hinged on both sides of the synchronous member 63. The two connecting rods 64 are respectively hinged to the rotation eccentric points of the outer polishing mechanism 4 and the inner polishing mechanism 3. Since the outer polishing mechanism 4 and the inner polishing mechanism 3 act simultaneously, polishing and grinding can be performed simultaneously from both sides of the steel billet 10, which significantly improves the polishing efficiency.

[0036] refer to Figure 4 The moving device 7 includes a moving plate 71, and a moving wheel 72 is connected to the bottom side of the moving plate 71. In order to enable the moving device 7 to automatically reciprocate, the moving device 7 also includes two groups of moving disks 73 rotatably connected to the frame 1, a moving belt 74 wound around the two groups of moving disks 73, and a moving motor 75 driving the moving belt 74 to transmit. In order to make the movement of the moving device 7 more stable, two groups of slide rails 11 are provided on the frame 1 for the moving wheels 72 to slide, and the space between the two groups of slide rails 11 is connected from top to bottom, so that the dust and debris generated by polishing can continue to fall, and a dust box 8 is provided on the bottom side of the frame 1 along the length direction, and the dust box 8 can be pumped away for disposal after collecting the debris.

[0037] Unless otherwise defined, the technical terms or scientific terms used in this application should be understood by people with ordinary skills in the field to which this application belongs. The words "first", "second", "third" and similar words used in the specification and claims of this application do not indicate any order, quantity or importance, but are only used to distinguish different components. "One" or "one" and similar words do not indicate a quantitative limit, but indicate that there is at least one. "Include" or "comprise" and similar words mean that the elements or objects appearing before "include" or "comprise" include the elements or objects listed after "include" or "comprise" and their equivalents, and do not exclude other elements or objects. "Up", "down", "left", "right" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0038] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.

Claims

1. A surface polishing machine for stainless steel pipes, characterized in that: The machine frame (1) comprises a polishing device (2) for polishing a steel billet (10) and a clamping device (5) for clamping the steel billet (10); the polishing device (2) comprises an inner polishing mechanism (3) and an outer polishing mechanism (4) for simultaneously polishing both sides of the steel billet (10); The inner polishing mechanism (3) comprises an inner polishing belt (31), an inner roller group (32) around which the inner polishing belt (31) is wound, and an inner bracket (33) to which the inner roller group (32) is rotatably connected, wherein the inner bracket (33) is provided with an inner driving member (34) for driving the inner polishing belt (31); The external polishing mechanism (4) comprises an external polishing belt (41), an external roller group (42) for the external polishing belt (41) to be wound around, and an external bracket (43) for rotationally connecting the external roller group (42); the external bracket (43) is provided with an external driving member (44) for driving the external polishing belt (41); The frame (1) is also provided with an opening and closing device (6) for driving the inner polishing mechanism (3) and the outer polishing mechanism (4) to move relatively closer or apart, and a moving device (7) for driving the opening and closing device (6) to move.

2. The surface polishing machine for stainless steel pipe according to claim 1, characterized in that: The clamping device (5) comprises a main support (51), a secondary support (52), and a clamping sliding mechanism (53) for driving the secondary support (52) to slide; a stepped inner support member (54) is rotatably connected to the main support (51); and an inner support rotating mechanism (55) for driving the stepped inner support member (54) to rotate is provided on the frame (1).

3. The surface polishing machine for stainless steel pipe according to claim 2, characterized in that: There are two main supports (51), each of which is provided with a bearing. The inner support member (54) has a central axis (511) that penetrates into the bearing, and one end of the central axis (511) is driven by the inner support rotating mechanism (55).

4. The surface polishing machine for stainless steel pipe according to claim 1, characterized in that: The opening and closing device (6) comprises two vertical rods (61), the outer polishing mechanism (4) and the inner polishing mechanism (3) are respectively hinged on the two vertical rods (61), and the opening and closing device (6) further comprises a hydraulic cylinder (62), a synchronous member (63) connected by a piston rod of the hydraulic cylinder (62), and connecting rods (64) hinged on both sides of the synchronous member (63), and the two connecting rods (64) are respectively hinged to the rotation eccentric points of the outer polishing mechanism (4) and the inner polishing mechanism (3).

5. The surface polishing machine for stainless steel pipe according to claim 1, characterized in that: The moving device (7) comprises a moving plate (71) and a moving wheel (72) connected to the bottom side of the moving plate (71).

6. The surface polishing machine for stainless steel pipe according to claim 5, characterized in that: The moving device (7) comprises two groups of moving disks (73) rotatably connected to the frame (1), a moving belt (74) wound around the two groups of moving disks (73), and a moving motor (75) driving the moving belt (74) for transmission.

7. The surface polishing machine for stainless steel pipe according to claim 6, characterized in that: The frame (1) is provided with two sets of slide rails (11) for the moving wheels (72) to slide, and the two sets of slide rails (11) are connected vertically.

8. The surface polishing machine for stainless steel pipe according to claim 1, characterized in that: A dust collecting box (8) is provided on the bottom side of the frame (1) along the length direction.