Double-station hydraulic press with improved safety gate
By using the hydraulic cylinder assembly in the hydraulic press to drive the gate body to automatically open and close, the existing hydraulic press safety gate problems of circuit failure and increased cost of independent driving devices are solved, achieving higher safety and production efficiency.
Patent Information
- Application Number
- CN202420209735.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The safety gates of existing hydraulic presses have circuit failures, independent drive devices increase costs and delay control, resulting in safety hazards and low production efficiency.
The hydraulic cylinder assembly inside the hydraulic press drives the gate body to automatically open and close, reducing reliance on an independent drive motor. A flexible chain body is used to connect the gate body and the hydraulic cylinder assembly.
It reduces the preparation cost of the whole machine, avoids circuit delays, shortens the lamination production cycle, improves production efficiency, and improves the safety of the equipment through the induction switch structure.
Smart Images

Figure CN222372345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hydraulic presses, in particular to a double-station hydraulic press for improving a safety gate. Background Art
[0002] In the prior art, the safety gate used for the hydraulic press generally includes a gate body slidably installed on the equipment station and a lifting drive device. The gate body is connected to the lifting drive device in a transmission manner to realize the automatic lifting of the gate body. In addition, the lifting drive device needs to be electrically connected to the control device of the hydraulic press. Before the sole is pressed, the gate body is controlled to close to prevent the operator from accidentally reaching into the pressing water cylinder body and causing personal injury. This safety gate device with an independent drive structure has the following disadvantages: 1. Circuit failure is prone to occur, resulting in the safety gate not being able to close in time, posing a safety hazard; 2. The independent safety gate drive device increases the preparation cost of the whole machine; 3. The safety gate is controlled by the circuit, which has a large delay, reducing the production efficiency of the whole machine. Utility Model Content
[0003] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a double-station hydraulic press for improving the safety gate, which uses a cylinder body that performs lifting and lowering motion inside the hydraulic press to drive the gate body to close or open, thereby reducing the use of drive motors, improving the safety of the safety gate, eliminating circuit delays, and improving the production efficiency of the entire machine.
[0004] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a double-station hydraulic press for improving safety gates, including a machine body, a pressing station and a hydraulic cylinder assembly, the pressing station is located on the front side of the machine body, the hydraulic cylinder assembly is arranged inside the machine body, and the hydraulic cylinder assembly is aligned with the pressing station, a gate body is installed at the pressing station, and the gate body is slidably arranged in the up and down directions; the hydraulic cylinder assembly includes an upper cylinder body and a lower cylinder body, the upper cylinder body or the lower cylinder body is movably arranged up and down, and is connected to a pressing drive device, and the upper cylinder body and the lower cylinder body are pressed together; the gate body is connected to the upper cylinder body or the lower cylinder body through a flexible chain transmission.
[0005] In a further technical solution, a hydraulic cylinder assembly space is provided inside the fuselage, a movable cylinder assembly platform is provided at the bottom of the hydraulic cylinder assembly space, the upper cylinder body is fixed to the top of the hydraulic cylinder assembly space, and the lower cylinder body is installed on the movable cylinder assembly platform in an up and down sliding manner; the pressing drive device includes a pressing drive cylinder, the pressing drive cylinder is fixed to the bottom of the movable cylinder assembly platform, and the output shaft of the pressing drive cylinder is fixed to the lower cylinder body, a pulley is installed on the side of the lower cylinder body, one end of the flexible chain body is connected to the gate body, and the other end is connected to the movable cylinder assembly platform, and the flexible chain body is movably sleeved on the pulley.
[0006] In a further technical solution, a first connector is provided at the bottom of the gate body, a second connector is provided on the table top of the movable cylinder assembly platform, and the first connector, the second connector and the pulley are respectively in the same vertical plane.
[0007] In a further technical solution, the flexible chain body includes a chain, a steel wire rope or a belt.
[0008] In a further technical solution, the gate body includes a transparent acrylic door body, and safety door slides are respectively provided on both sides of the acrylic door body; a safety door guide column is respectively provided on both sides of the pressing station, and the two safety door slides are respectively slidably installed on the corresponding safety door guide columns; the first connecting head is fixedly connected to the center position of the bottom edge of the acrylic door body, and the movable cylinder assembly platform is provided with a gate avoidance groove, and the acrylic door body is movably stored in the gate avoidance groove.
[0009] In a further technical solution, the gate body is also provided with a safety switch structure, which includes a gate railing, and a connecting plate is respectively provided on both sides of the gate railing. The two connecting plates are respectively installed on the corresponding safety door slides through hinges, and a reset spring is connected between the safety door slide and the connecting plate; a safety touch switch unit is installed on the side of the safety door slide, and the safety touch switch unit is touch-connected with the connecting plate. The hydraulic press is also provided with a control device, and the safety touch switch unit and the pressing drive device are respectively electrically connected to the control device.
[0010] In a further technical solution, the pressing station is provided with an induction switch structure, which includes an infrared transmitter and an infrared receiver. The infrared transmitter and the infrared receiver are respectively arranged on both sides of the pressing station, and a safety sensing area is formed between the infrared transmitter and the infrared receiver; the infrared transmitter and the infrared receiver are respectively electrically connected to the control device.
[0011] After adopting the above structure, the advantages of the utility model compared with the prior art are: the utility model provides a double-station hydraulic press for improving the safety gate, which drives the gate body to realize automatic opening and closing through the cylinder body inside the hydraulic press, eliminating the use of an independent drive motor for the safety gate, reducing the preparation cost of the whole machine, eliminating circuit delays, shortening the pressing production cycle of the whole machine, and improving production efficiency; a quick switch is set on the automatic sliding door to further improve the convenience of use of the whole machine; an inductive safety switch is set on the pressing station to prevent the operator from accidentally reaching in, further improving the safety of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0013] Figure 1 It is a structural schematic diagram of the utility model.
[0014] Figure 2 It is a cross-sectional view of the present utility model.
[0015] Figure 3 It is a structural schematic diagram of the gate body in the utility model. DETAILED DESCRIPTION
[0016] The following are only preferred embodiments of the present invention, and do not limit the protection scope of the present invention.
[0017] In the prior art, the hydraulic press, as an auxiliary equipment for sole pressing, requires an operator to load and unload materials. The operator needs to hold the sole workpiece in the equipment's workstation and place it between the upper and lower cylinder bodies to complete the loading; then, start the equipment, press the upper and lower cylinder bodies, and increase the oil pressure of the upper cylinder body 41 and the lower cylinder body 42 to the rated oil pressure; then, keep the oil pressure still for a preset time; finally, complete the sole pressing, separate the upper and lower cylinder bodies, and manually take out the sole workpiece.
[0018] When the hydraulic cylinder assembly inside the hydraulic press is in the pressing operation, the upper cylinder body 41 and the lower cylinder body 42 need to be driven by the pressing drive device to move closer to each other to complete the pressing. However, the manual loading operation has a very high risk. Therefore, most of the existing hydraulic press equipment is equipped with a safety gate, which is driven by an independent drive device and is only opened when loading and unloading. It is controlled by the control device of the equipment, and there is a circuit delay, and the pressing cycle of the whole machine is relatively long.
[0019] Therefore, the inventor proposed the following hydraulic press equipment to improve the safety gate of the hydraulic press, eliminating the use of an independent drive motor for the safety gate, and allowing the safety gate to automatically rise and fall by a linkage structure, thereby reducing the preparation cost of the entire machine, shortening the pressing cycle, and improving production efficiency.
[0020] like Figures 1 to 3 As shown, a double-station hydraulic press for improving a safety gate includes a body 1, a pressing station 10 and a hydraulic cylinder assembly. The pressing station 10 is located at the front side of the body 1, the hydraulic cylinder assembly is arranged inside the body 1, and the hydraulic cylinder assembly is aligned with the pressing station 10. A gate body 104 is installed at the pressing station 10, and the gate body 104 is slidably arranged in the up and down directions; the hydraulic cylinder assembly includes an upper cylinder body 41 and a lower cylinder body 42, the upper cylinder body 41 or the lower cylinder body 42 is movably arranged up and down, and is connected to a pressing drive device, and the upper cylinder body 41 and the lower cylinder body 42 are pressed together.
[0021] A hydraulic cylinder assembly space is provided inside the fuselage 1, and a movable cylinder assembly platform 11 is provided at the bottom of the hydraulic cylinder assembly space. The upper cylinder body 41 is fixed to the top of the hydraulic cylinder assembly space, and the lower cylinder body 42 is installed on the movable cylinder assembly platform 11 in an up and down sliding manner; the pressing drive device includes a pressing drive cylinder, the pressing drive cylinder is fixed to the bottom of the movable cylinder assembly platform 11, and the output shaft of the pressing drive cylinder is fixedly connected to the lower cylinder body 42, a pulley 420 is installed on the side of the lower cylinder body 42, one end of the flexible chain body 4201 is connected to the gate body 104, and the other end is connected to the movable cylinder assembly platform 11, and the flexible chain body 4201 is movably sleeved on the pulley 420.
[0022] A first connector 4202 is disposed at the bottom of the gate body 104 , and a second connector 4203 is disposed on the tabletop of the movable cylinder assembly platform 11 . The first connector 4202 , the second connector 4203 and the pulley 420 are respectively located in the same vertical plane.
[0023] In this embodiment, a chain is used for the flexible chain body 4201. When the upper cylinder body 41 rises for pressing, it also drives the gate body 104 to slide up to complete automatic closing. After the pressing work is completed, the upper cylinder body 41 moves downward, and the gate body 104 moves downward under the action of gravity to complete automatic opening.
[0024] The gate body 104 is driven by the cylinder inside the hydraulic press to realize automatic opening and closing, eliminating the use of an independent driving motor for the safety gate, reducing the preparation cost of the whole machine, eliminating circuit delays, shortening the pressing production cycle of the whole machine, and improving production efficiency.
[0025] Specifically, the gate body 104 in this embodiment includes a transparent acrylic door body, and safety door slides 1041 are respectively provided on both sides of the acrylic door body; a safety door guide column 103 is respectively provided on both sides of the pressing station 10, and the two safety door slides 1041 are respectively slidably installed on the corresponding safety door guide columns 103; the first connector 4202 is fixedly connected to the center position of the bottom edge of the acrylic door body, and the movable cylinder assembly platform 11 is provided with a gate avoidance groove, and the acrylic door body is movably stored in the gate avoidance groove. The transparent gate body 104 can provide a visual window for the operator, which is more convenient for the operator to operate and view the internal operation of the equipment.
[0026] Specifically, the gate body 104 is also provided with a safety switch structure, which includes a gate railing 1042, and a connecting plate 1043 is respectively provided on both sides of the gate railing 1042. The two connecting plates 1043 are respectively installed on the corresponding safety door slide 1041 through hinges, and a return spring is connected between the safety door slide 1041 and the connecting plate 1043; a safety touch switch unit 1044 is installed on the side of the safety door slide 1041, and the safety touch switch unit 1044 is touch-connected with the connecting plate 1043. The hydraulic press is also provided with a control device, and the safety touch switch unit 1044 and the pressing drive device are respectively electrically connected to the control device. The safety switch structure provided in this embodiment facilitates the operator to stop quickly. When the operator presses the gate railing 1042, the safety touch switch unit 1044 is triggered. The safety touch switch unit 1044 sends a braking signal to the control device. The control device controls the hydraulic cylinder assembly to stop running, or pauses the automatic execution of the program, so that the operator can adjust the body position of the sole loading material, thereby improving the usability of the equipment.
[0027] Specifically, the pressing station 10 is provided with an induction switch structure, which includes an infrared transmitter 101 and an infrared receiver 102. The infrared transmitter 101 and the infrared receiver 102 are respectively arranged on both sides of the pressing station 10, and a safety induction zone is formed between the infrared transmitter 101 and the infrared receiver 102; the infrared transmitter 101 and the infrared receiver 102 are respectively electrically connected to the control device. Through the infrared induction switch structure, the equipment is safely started. When the operator reaches into the safety induction zone, the induction switch structure sends a braking signal to the control device, and the control device controls the hydraulic cylinder assembly to stop running, or pauses the automatic execution of the program, so as to prevent the operator's hand from accidentally reaching into the upper and lower cylinder bodies, causing accidental pinching.
[0028] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.
Claims
1. A double-station hydraulic press for improving a safety gate, comprising a machine body (1), a pressing station (10) and a hydraulic cylinder assembly, wherein the pressing station (10) is located at the front side of the machine body (1), the hydraulic cylinder assembly is arranged inside the machine body (1), and the hydraulic cylinder assembly is aligned with the pressing station (10), characterized in that: A gate body (104) is installed at the pressing station (10), and the gate body (104) is slidably arranged in the up-down direction; the hydraulic cylinder assembly comprises an upper cylinder body (41) and a lower cylinder body (42), the upper cylinder body (41) or the lower cylinder body (42) is movably arranged in the up-down direction and is connected to a pressing driving device, and the upper cylinder body (41) and the lower cylinder body (42) are pressed together; the gate body (104) is connected to the upper cylinder body (41) or the lower cylinder body (42) through a flexible chain body (4201).
2. A double-station hydraulic press for improving safety gates according to claim 1, characterized in that: A hydraulic cylinder assembly space is provided inside the body (1), a movable cylinder assembly platform (11) is provided at the bottom of the hydraulic cylinder assembly space, the upper cylinder body (41) is fixed to the top of the hydraulic cylinder assembly space, and the lower cylinder body (42) is installed on the movable cylinder assembly platform (11) in an up-and-down sliding manner; the pressing drive device comprises a pressing drive cylinder, the pressing drive cylinder is fixed to the bottom of the movable cylinder assembly platform (11), and the output shaft of the pressing drive cylinder is fixedly connected to the lower cylinder body (42). A pulley (420) is installed on the side of the lower cylinder body (42), one end of the flexible chain body (4201) is connected to the gate body (104), and the other end is connected to the movable cylinder assembly platform (11), and the flexible chain body (4201) is movably sleeved on the pulley (420).
3. A double-station hydraulic press for improving safety gates according to claim 2, characterized in that: A first connector (4202) is provided at the bottom of the gate body (104), and a second connector (4203) is provided on the table top of the movable cylinder assembly platform (11); the first connector (4202), the second connector (4203) and the pulley (420) are respectively located in the same vertical plane.
4. A double-station hydraulic press for improving a safety gate according to claim 3, characterized in that: The flexible chain (4201) comprises a chain, a steel wire rope or a belt.
5. A double-station hydraulic press for improving safety gates according to claim 4, characterized in that: The gate body (104) comprises a transparent acrylic door body, and safety door slide seats (1041) are respectively provided on both sides of the acrylic door body; a safety door guide column (103) is respectively provided on both sides of the pressing station (10), and the two safety door slide seats (1041) are respectively slidably installed on the corresponding safety door guide columns (103); the first connecting head (4202) is fixedly connected to the center position of the bottom edge of the acrylic door body, and the movable cylinder assembly platform (11) is provided with a gate avoidance groove, and the acrylic door body is movably stored in the gate avoidance groove.
6. A double-station hydraulic press for improving safety gates according to claim 5, characterized in that: The gate body (104) is also provided with a safety switch structure, which includes a gate railing (1042), and a connecting plate (1043) is respectively provided on both sides of the gate railing (1042). The two connecting plates (1043) are respectively installed on the corresponding safety door slide (1041) through hinges, and a return spring is connected between the safety door slide (1041) and the connecting plate (1043); a safety touch switch unit (1044) is installed on the side of the safety door slide (1041), and the safety touch switch unit (1044) is contact-connected with the connecting plate (1043). The hydraulic press is also provided with a control device, and the safety touch switch unit (1044) and the pressing drive device are respectively electrically connected to the control device.
7. A double-station hydraulic press for improving safety gates according to claim 6, characterized in that: The laminating station (10) is provided with an inductive switch structure, which comprises an infrared transmitter (101) and an infrared receiver (102). The infrared transmitter (101) and the infrared receiver (102) are respectively arranged on two sides of the laminating station (10), and a safety inductive zone is formed between the infrared transmitter (101) and the infrared receiver (102); the infrared transmitter (101) and the infrared receiver (102) are respectively electrically connected to the control device.