Cabin cross beam structure and automobile
By designing grooves and reinforcing mechanisms in the cabin beam structure, the problem of insufficient stability and strength of the beam in the existing technology is solved, the direct installation of components and the simplification of the production process are achieved, and the overall weight is reduced.
Patent Information
- Application Number
- CN202420071339.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-11
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-11
AI Technical Summary
In the prior art, the stability and strength of the front beam of the nacelle are poor, and it is unable to effectively carry a variety of parts, resulting in the need to connect through welding.
A cabin beam structure is designed, using an integrally formed cabin beam body, with grooves arranged along its length, and reinforcing mechanisms installed in the grooves, including X-shaped and O-shaped reinforcing ribs, first and second columnar members , and multiple mounting platforms to form a cavity structure to improve strength.
By setting grooves and reinforcing mechanisms, the strength and stability of the cabin beam are significantly improved, allowing components to be directly installed on the beam, reducing welding connections, simplifying the production process, and reducing the overall weight.
Smart Images

Figure CN222372960U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile components, in particular to a cabin crossbeam structure and an automobile. Background Art
[0002] With the rapid development of electric vehicles, automobile development is becoming lightweight and platform-oriented. The prior art proposes a cabin front crossbeam assembly, including a cabin front crossbeam, wherein both ends of the cabin front crossbeam are respectively provided with a main positioning mounting hole and a secondary positioning mounting hole, and the inner sides of the main positioning mounting hole and the secondary positioning mounting hole are both provided with mounting bushings, a radiator mounting point is provided at the bottom of the cabin front crossbeam, and a cabin storage box mounting point is provided at the top of the cabin front crossbeam.
[0003] The prior art integrates the installation positions of various components onto the front cross beam of the cabin, but the front cross beam of the cabin in the prior art is not provided with relevant reinforcement members, and a large number of components are installed, resulting in poor stability and strength of the front cross beam of the cabin. Utility Model Content
[0004] One of the purposes of the utility model is to provide a cabin cross beam structure to solve the problem of poor stability and strength in the prior art.
[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0006] A cabin crossbeam structure comprises an integrally formed cabin crossbeam body, wherein the cabin crossbeam body has grooves arranged along its length direction so that the cabin crossbeam body is a cavity structure, and a reinforcement mechanism is provided in the groove, and the reinforcement mechanism is connected to the side of the groove.
[0007] Furthermore, a first columnar member and a second columnar member are provided inside the groove, the first columnar member and the second columnar member are respectively connected to two opposite side surfaces of the groove, and the reinforcing mechanism is connected to both the first columnar member and the second columnar member.
[0008] Furthermore, the reinforcing mechanism includes an X-shaped reinforcing rib and an O-shaped reinforcing rib, the middle portion of the X-shaped reinforcing rib is connected to the O-shaped reinforcing rib, and both ends of the X-shaped reinforcing rib are respectively connected to two side surfaces of the groove extending along the length direction of the cabin cross beam body.
[0009] Furthermore, a first mounting platform is provided at both ends of the cabin cross beam body, the first mounting platform is located inside the groove, and the first mounting platform is connected to the reinforcement mechanism and two intersecting side surfaces of the groove.
[0010] Furthermore, both ends of the cabin cross beam body have a first mounting portion, the first mounting platform is located at the portion corresponding to the groove and the first mounting portion, the cabin cross beam body is connected to an external mechanism through the first mounting platform, and the cabin cross beam body is constructed in a "J" shape.
[0011] Furthermore, the number of the first mounting platforms is two, one of which has a first mounting hole at the bottom, and the other of which has a positioning hole at the bottom.
[0012] Furthermore, the cabin cross beam body is provided with a second mounting platform, and a second mounting hole is provided on the surface of the second mounting platform for installing the thermal management integrated module I, and a portion of the second mounting platform protrudes outward.
[0013] Furthermore, a cross reinforcement rib is provided on the surface of the second mounting platform opposite to the platform surface, and the cross reinforcement rib is connected to the side surface of the groove.
[0014] Furthermore, the cabin crossbeam body has a third mounting platform, which extends outward and is used for a third mounting hole for mounting a battery cooler. The third mounting platform is provided with a sunken table surface, and the sunken table surface is provided with a weight-reducing hole, and a ring-wire reinforcement rib is provided in the weight-reducing hole.
[0015] Furthermore, the cabin cross beam body has a fourth mounting platform, and the fourth mounting platform is provided with a fourth mounting hole for installing the thermal management integrated module II. The reinforcement mechanism also includes a Y-shaped reinforcement rib, and the Y-shaped reinforcement rib is connected to the outer wall of the fourth mounting hole.
[0016] Furthermore, the first mounting portion has an inclined surface, which is a part of the cabin cross beam body. The inclined surface gradually slopes downward in an outward direction, and reinforcing ribs are provided on the inclined surface.
[0017] A car comprises the above-mentioned cabin cross beam structure.
[0018] Beneficial effects of the utility model:
[0019] The utility model improves the strength of the cabin cross beam body by arranging a groove on the cabin cross beam body, which is a cavity structure, and at the same time arranges a reinforcement structure inside the groove, further optimizing the strength of the cabin cross beam body;
[0020] The utility model combines the cabin cross beam body and the corresponding installation mechanism into an integrated molding, thereby reducing the production process; by optimizing the arrangement of the reinforcing ribs to ensure the strength and height, the overall weight is reduced, and the overall lightweight is effectively achieved. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1It is a structural schematic diagram of the prior art;
[0022] Figure 2 This is a schematic diagram of the installation method of the utility model;
[0023] Figure 3 Schematic diagram of the structure of the utility model (top view);
[0024] Figure 4 This is a schematic diagram of the structure of the utility model (side view);
[0025] Figure 5 This is a schematic diagram of the structure of the utility model (looking up).
[0026] Among them, 1-cabin large crossbeam assembly; 101-cabin large crossbeam; 102-battery cooler bracket; 103-thermal management integrated module lower mounting bracket I; 104-high-voltage wire harness fixing bracket; 105-thermal management integrated module lower mounting bracket II; 106-compressor high-voltage wire harness fixing bracket;
[0027] 2-cabin beam body; 201-first mounting part; 202-first mounting hole; 203-positioning hole; 204-third mounting part; 205-third mounting hole; 206-weight reduction hole; 207-sunk table; 208-fourth mounting part; 209-fourth mounting hole; 210-second mounting part; 211-second mounting hole; 212-fifth mounting hole; 213-sixth mounting hole; 214-seventh mounting hole; 215-third mounting platform; 216-first columnar member; 217-X-type reinforcement rib; 218-O-type reinforcement rib; 219-second columnar member; 220-fourth mounting platform; 221-second mounting platform; 222-first mounting platform. DETAILED DESCRIPTION
[0028] The following will refer to the accompanying drawings and preferred embodiments to illustrate the implementation of the technical solution of the utility model. Those skilled in the art can easily understand other advantages and effects of the utility model from the contents disclosed in this specification. The utility model can also be implemented or applied through other different specific implementations, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the utility model. It should be understood that the preferred embodiments are only for illustrating the utility model, not for limiting the scope of protection of the utility model.
[0029] It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and thus the drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed at will, and the component layout may also be more complicated.
[0030] This embodiment proposes a cabin cross beam structure, such as Figure 1 As shown, the conventional cabin crossbeam assembly 1 is welded by a plurality of parts including a cabin crossbeam 101, a battery cooler bracket 102, a thermal management integrated module lower mounting bracket I 103, a high-voltage harness fixing bracket 104, a thermal management integrated module lower mounting bracket II 105, and a compressor high-voltage harness fixing bracket 106. Its complex structure, lengthy production process chain, and low dimensional accuracy increase the cost and weight of the vehicle.
[0031] Figure 1 There are many parts welded on the cabin crossbeam 11 in the embodiment. The reason is that the cabin crossbeam 11 has low strength and cannot bear all other parts. As a result, other parts cannot be directly installed on the cabin crossbeam 11 by means of pin-hole matching. Therefore, the connection between each part and the cabin crossbeam 11 can only be achieved by welding. Therefore, the cabin crossbeam structure proposed in this embodiment is as follows: Figure 2-Figure 5 shown.
[0032] It comprises a cabin cross beam body 2. The cabin cross beam body 2 in this embodiment has a material thickness of 3 mm and adopts an aluminum alloy die-casting process, so that the cabin cross beam body 2 is an integrally formed structure.
[0033] The cabin cross beam body 2 has a groove arranged along its length direction, and a reinforcement mechanism is arranged in the groove, and the reinforcement mechanism is connected to the side of the groove. The arrangement of the groove makes the cabin cross beam body 2 a cavity structure, which improves the strength of the cabin cross beam body 2. The reinforcement mechanism is a structure integrally formed on the cabin cross beam body 2. Since it is connected to the side wall of the groove, the radial or axial stiffness of the cabin cross beam body 2 is improved, and the strength of the cabin cross beam body 2 is further improved.
[0034] In this embodiment, the first column 216 and the second column 219 are provided inside the groove, and the first column 216 and the second column 219 are respectively connected to the two opposite sides of the groove, and the reinforcing mechanism is connected to both the first column 216 and the second column 219. In this embodiment, the side surfaces of the first column 216 and the second column 219 are connected to the corresponding side surfaces of the groove, and the reinforcing mechanism is respectively connected to the opposite sides of the groove through the first column 216 and the second column 219, thereby increasing the connection area between the reinforcing mechanism and the groove, and further improving the strength of the cabin cross beam body 2.
[0035] In this embodiment, the reinforcing mechanism includes an X-shaped reinforcing rib 217 and an O-shaped reinforcing rib 218, the middle of the X-shaped reinforcing rib is connected to the O-shaped reinforcing rib, and the two ends of the X-shaped reinforcing rib 217 are respectively connected to the two side surfaces of the groove extending along the length direction of the cabin cross beam body 1. There are multiple combinations of the X-shaped reinforcing rib 217 and the O-shaped reinforcing rib 218, which are arranged along the direction in which the groove extends. By setting the reinforcing ribs, the strength of the cabin cross beam body 2 is increased, so that other components can be placed on the cabin cross beam body 2.
[0036] In this embodiment, both ends of the cabin cross beam body 2 are provided with a first mounting platform 222, the first mounting platform 222 is located inside the groove, and the first mounting platform 222 is connected to the reinforcing mechanism and the two intersecting sides of the groove. In this embodiment, the number of the first mounting platforms 222 is 4, the groove is in the shape of a long strip, and the four first mounting platforms 222 are divided into two groups, which are respectively arranged at the two ends of the groove, and the first mounting platforms 222 are arranged at the corners of the groove. The side of the first mounting platform 222 is connected to the two intersecting sides of the groove, thereby improving the strength of the cabin cross beam body 2. In this embodiment, for each group of first mounting platforms 222, a first mounting hole 202 is set at the bottom of one of the first mounting platforms 222, and a positioning hole 203 is set at the bottom of the other first mounting platform 222. The cabin cross beam body 2 is installed on the external mechanism through the first mounting hole 202 and the positioning hole 203. The external structure of this embodiment is the engine compartment side beam.
[0037] In the present embodiment, both ends of the cabin cross beam body 2 have a first mounting portion 201, and the first mounting platform 222 is located at the portion corresponding to the groove and the first mounting portion 201. The height of the top surface of the first mounting portion 201 gradually decreases in the outward direction, so that the cabin cross beam body 2 is constructed in a "J" shape, thereby improving the stability of the installation of the cabin cross beam body 2.
[0038] The first mounting portion has an inclined surface, which is a part of the cabin cross beam body, and the inclined surface gradually slopes downward in an outward direction, and a reinforcing rib is arranged on the inclined surface, thereby improving the strength of the first mounting portion.
[0039] In this embodiment, a second mounting portion 210 is provided on the cabin cross beam body 2, and the second mounting portion 210 protrudes outward. A second mounting platform 221 is arranged on the second mounting portion 210, and a portion of the second mounting platform 221 protrudes outward. A second mounting hole 211 is provided on the second mounting platform 221 as an installation point of the thermal management integrated module I. In this embodiment, the second mounting hole 211 is arranged on the second mounting platform 221, thereby improving the stability of the installation position of the thermal management integrated module I.
[0040] In this embodiment, a cross reinforcement rib is provided on the surface of the second mounting platform 221 opposite to the platform surface, and the cross reinforcement rib is connected to the side of the groove, which further improves the stability of the installation position of the thermal management integrated module I.
[0041] The cabin cross beam body 2 has a third mounting portion 204, a third mounting platform 215 is provided on the third mounting portion 204, the third mounting platform 215 extends outward, the third mounting platform 215 is provided with a third mounting hole 205 for installing a battery cooler, the third mounting platform 215 is provided with a sinking table, the sinking table is provided with a weight-reducing hole, and a ring line reinforcement rib is provided in the weight-reducing hole. The stability of the battery cooler installation is improved, and the overall strength of the cabin cross beam body 2 is also improved.
[0042] The cabin cross beam body 2 has a fourth mounting portion 208, on which a fourth mounting platform 220 is provided, and the fourth mounting platform 220 is provided with a fourth mounting hole 209 for installing the thermal management integrated module II. The reinforcement mechanism also includes a Y-shaped reinforcement rib, which is connected to the outer wall of the fourth mounting hole 209, thereby improving the stability of the installation position of the thermal management integrated module II.
[0043] In this embodiment, the cabin cross beam body 2 is further provided with a fifth mounting hole 212, a sixth mounting hole 213 and a seventh mounting hole 214, which are used to install the cabin cross beam connector, the wiring harness and the PTC bracket respectively.
[0044] This embodiment also provides a car, comprising the above-mentioned cabin cross beam structure.
[0045] The above embodiments are only preferred embodiments for fully illustrating the present invention, and the protection scope of the present invention is not limited thereto. Any equivalent substitution or modification made by a person skilled in the art based on the present invention is within the protection scope of the present invention.
Claims
1. A cabin crossbeam structure, characterized in that: The cabin cross beam body comprises an integrally formed cabin cross beam body, wherein the cabin cross beam body has a groove arranged along the length direction thereof, so that the cabin cross beam body is a cavity structure, and a reinforcement mechanism is arranged in the groove, and the reinforcement mechanism is connected to the side surface of the groove; The reinforcing mechanism comprises an X-shaped reinforcing rib and an O-shaped reinforcing rib, the middle portion of the X-shaped reinforcing rib is connected to the O-shaped reinforcing rib, and the two ends of the X-shaped reinforcing rib are respectively connected to the two side surfaces of the groove extending along the length direction of the cabin cross beam body; Both ends of the cabin cross beam body are provided with a first mounting platform, the first mounting platform is located inside the groove, and the first mounting platform is connected to the reinforcement mechanism and two intersecting side surfaces of the groove.
2. The cabin cross beam structure according to claim 1, characterized in that: A first columnar member and a second columnar member are disposed inside the groove. The first columnar member and the second columnar member are respectively connected to two opposite side surfaces of the groove. The reinforcing mechanism is connected to both the first columnar member and the second columnar member.
3. The cabin cross beam structure according to claim 1, characterized in that: Both ends of the cabin cross beam body have a first mounting portion, the first mounting platform is located at the portion corresponding to the groove and the first mounting portion, the cabin cross beam body is connected to an external mechanism through the first mounting platform, and the cabin cross beam body is constructed in a "J" shape.
4. The cabin cross beam structure according to claim 3, characterized in that: The number of the first mounting platforms is two, one of which has a first mounting hole at the bottom, and the other of which has a positioning hole at the bottom.
5. The cabin cross beam structure according to claim 1, characterized in that: The cabin cross beam body is provided with a second mounting platform, and a second mounting hole is provided on the surface of the second mounting platform for installing the thermal management integrated module I, and a portion of the second mounting platform protrudes outward.
6. The cabin cross beam structure according to claim 5, characterized in that: A cross reinforcement rib is provided on the surface of the second mounting platform opposite to the platform surface, and the cross reinforcement rib is connected to the side surface of the groove.
7. The cabin cross beam structure according to claim 1, characterized in that: The cabin cross beam body has a third mounting platform, which extends outward. The third mounting platform is used for a third mounting hole for mounting a battery cooler. The third mounting platform is provided with a sunken table surface, and the sunken table surface is provided with a weight-reducing hole. A ring-wire reinforcement rib is provided in the weight-reducing hole.
8. The cabin cross beam structure according to claim 1, characterized in that: The cabin cross beam body has a fourth mounting platform, and the fourth mounting platform is provided with a fourth mounting hole for installing the thermal management integrated module II. The reinforcement mechanism also includes a Y-shaped reinforcement rib, and the Y-shaped reinforcement rib is connected to the outer wall of the fourth mounting hole.
9. The cabin cross beam structure according to claim 3, characterized in that: The first mounting portion has an inclined surface, which is a part of the cabin cross beam body. The inclined surface gradually slopes downward in an outward direction, and reinforcing ribs are arranged on the inclined surface.
10. An automobile, characterized in that: The invention comprises the cabin cross beam structure as described in any one of claims 1 to 9.