Prefabricated box girder transverse moving device
By using a combination of motor driving parts and moving wheels in the precast box girder lateral movement device to drive the load-bearing slide to move, the problem of low lateral movement efficiency in the existing technology is solved, and more efficient lateral movement of the precast box girder is achieved, improving construction progress.
Patent Information
- Application Number
- CN202421197799.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-29
AI Technical Summary
When the existing prefabricated box girder lateral movement device realizes the lateral movement of the prefabricated box girder, the position of the drive cylinder on the guide base rail needs to be repeatedly adjusted, resulting in low working efficiency and affecting the construction progress.
Design a prefabricated box girder lateral movement device, which uses a motor drive component to connect with the moving wheel. The rotation of the motor drive component is converted into the rolling of the movable wheel along the side wall of the guide base rail, driving the load-bearing slide to move and realizing the lateral movement of the prefabricated box girder. At the same time, the adjustable distance between the moving wheel and the guide base rail is used to increase friction and avoid slipping.
It improves the working efficiency of the lateral movement of the precast box girder, reduces the need for position adjustment of the driving cylinder, and ensures the smooth progress of the construction progress.
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Figure CN222374205U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of prefabricated box girder construction, in particular to a prefabricated box girder transverse movement device. Background Art
[0002] The prefabricated beams are usually placed on the prefabricated bridge piers by means of a bridge erecting machine. The bridge erecting machine belongs to the category of cranes, and its main function is to lift the beams, transport them to the location, and then lower them. The requirements of the bridge erecting machine on the construction site are stringent, and sufficient space is required for installation and operation. The site is greatly restricted, and the equipment operation cost is high. That is, when the prefabricated box beam is moved horizontally, it is not economical to use the bridge erecting machine, and the construction site is narrow, and the use of a truck crane cannot smoothly drop the beam into place. In order to solve these problems, a corresponding transverse movement device is usually designed to replace the bridge erecting machine to move the prefabricated box beam.
[0003] For example, the Chinese patent application publication number CN112591692A discloses a prefabricated box beam transverse movement device, including two sets of parallel transverse movement mechanisms, the prefabricated box beam crosses the two sets of transverse movement mechanisms, each set of transverse movement mechanisms includes a guide rail, a bearing slide that can move along the guide rail, and a driving member for driving the bearing slide to move, and the two ends of the bearing slide are respectively installed with limiting side supports located on both sides of the prefabricated box beam, and the top of the limiting side support is equipped with a top support body for supporting the intersection of the inclined web and flange of the prefabricated box beam. The device can limit the side position of the prefabricated box beam by setting left and right limiting side supports on the bearing slide, so as to avoid the beam body from shifting, shaking or even becoming unstable on the slide during the transverse movement of the beam body. The above device is not limited by the site and has a wide range of applications.
[0004] When the above device is used, the driving cylinder is started, the horizontal push bearing slide is pushed forward, and then the cylinder fixing seat is moved forward, the position of the driving cylinder on the guide rail is adjusted, and the horizontal push bearing slide is pushed forward again, and this step is repeated until the prefabricated box beam is moved horizontally into place. However, such repeated adjustment of the position of the driving cylinder on the guide rail to achieve the horizontal movement of the prefabricated box beam greatly reduces the work efficiency of the horizontal movement of the prefabricated box beam and affects the construction progress. Utility Model Content
[0005] In view of the deficiencies in the above-mentioned background technology, the utility model proposes a prefabricated box girder transverse movement device, which solves the problems in the prior art that the transverse movement of the prefabricated box girder requires repeated adjustment of the position of the driving cylinder on the guide base rail and the low efficiency of the transverse movement of the prefabricated box girder.
[0006] The technical solution of the utility model is implemented as follows: a prefabricated box beam transverse movement device includes two sets of parallel transverse movement mechanisms, the prefabricated box beam spans the two sets of transverse movement mechanisms, each set of transverse movement mechanisms includes a guide base rail, a load-bearing slide movable along the guide base rail, and a motor drive for driving the load-bearing slide to move, and limiting side supports for supporting both sides of the prefabricated box beam are respectively installed on the load-bearing slide, the motor drive is located at the end of the load-bearing slide, the end of the motor drive is connected to the moving wheel, and the moving wheel is in rolling cooperation with the side wall of the guide base rail.
[0007] Preferably, the motor drive component is disposed at both the head and the tail of the bearing slide.
[0008] Preferably, the motor drive components all include a fixing plate, a motor and a slot are provided on the top of the fixing plate, an output end of the motor extends along the slot to the bottom of the fixing plate, and the protruding end of the motor is connected to the moving wheel.
[0009] Preferably, the moving wheel is a steel wheel, and the outer side of the steel wheel is wrapped by a rubber layer.
[0010] Preferably, a control unit is provided on the transverse movement device, and the motors on the two groups of transverse movement mechanisms are connected to the control unit.
[0011] Preferably, the distance between the moving wheel and the side wall of the guide rail is adjustable.
[0012] Preferably, an adjusting unit for adjusting the distance between the moving wheel and the guide base rail is provided on the fixing plate, and the housing of the motor is connected to the adjusting unit.
[0013] Preferably, the adjusting unit includes a lead screw rotatably connected to the hole wall of the slot, a lead screw nut rotatably connected to the lead screw, and the lead screw nut is connected to the housing of the motor.
[0014] Preferably, a limiting block is connected to the housing of the motor, a limiting groove is provided on the fixing plate, and the limiting block is slidably matched with the limiting groove.
[0015] Preferably, one end of the lead screw extends out of the fixing plate, and the extended end of the lead screw is connected to a handle.
[0016] The beneficial effects of the utility model are as follows: 1. In the transverse movement device designed by the utility model, a motor drive is connected to the moving wheel, and the rotation of the motor drive is converted into the rolling of the moving wheel along the side wall of the guide base rail, and then the rolling of the moving wheel is used to drive the bearing slide to move along the guide base rail, thereby realizing the transverse movement of the prefabricated box beam. At the same time, there is no need to repeatedly adjust the position of the driving cylinder on the guide base rail, which greatly improves the transverse movement efficiency of the prefabricated box beam.
[0017] 2. In the transverse movement device designed in the utility model, the distance between the moving wheel and the side wall of the guide base rail is adjustable. By adjusting the distance between the moving wheel and the side wall of the guide base rail, the moving wheel and the side wall of the guide base rail are in close contact with each other, which increases the friction between the moving wheel and the side wall of the guide base rail, and is beneficial to ensure the speed of the moving wheel moving along the side wall of the guide base rail and avoid slipping. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the embodiments of the present utility model, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the use of the utility model.
[0020] Figure 2 It is an enlarged view of the guide base rail of the utility model.
[0021] Figure 3 It is a schematic diagram of the connection between the load-bearing slide and the motor drive component of the utility model.
[0022] Figure 4 This is the front view of the motor drive component of the utility model.
[0023] Figure 5 It is a top view of the motor drive component of the utility model.
[0024] Figure 6 It is a schematic diagram of the position-limiting side support of the utility model.
[0025] Figure 7 for Figure 1 Enlarged view of point A in the middle.
[0026] In the figure, 1 is a guide rail, 2 is a load-bearing slide, 3 is a motor drive, 4 is a moving wheel, 5 is a fixed plate, 6 is a motor, 7 is a slot, 8 is a lead screw, 9 is a lead screw nut, 10 is a roller, 11 is a limit slot, 12 is a handle, 13 is a limit side support, 14 is a prefabricated box beam, 15 is a square wood, 16 is a limit block, 17 is a U-shaped slot, 18 is a sleeve, 19 is a first adjusting rod, 20 is a second adjusting rod, 21 is a support block, 22 is a cap beam, 23 is a flange plate, 24 is an inclined web plate, 25 is a roller fixing shaft, 26 is a connecting plate, and 27 is a load-bearing fixed seat. DETAILED DESCRIPTION
[0027] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Embodiment 1, a prefabricated box beam transverse movement device, such as Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 and Figure 7 As shown, it includes two sets of parallel transverse mechanisms, and the prefabricated box beam spans over the two sets of transverse mechanisms. Each set of transverse mechanisms includes a guide rail 1, a bearing slide 2 that can move along the guide rail 1, and a motor drive 3 for driving the bearing slide 2 to move. The bearing slide 2 is respectively provided with a limit side support 13 for supporting both sides of the prefabricated box beam 14. The motor drive 3 is located at the end of the bearing slide 2, and the end of the motor drive 3 is connected to the moving wheel 4, and the moving wheel 4 is in rolling cooperation with the side wall of the guide rail 1. The motor drive is connected to the moving wheel, and the rotation of the motor drive is converted into the rolling of the moving wheel along the side wall of the guide rail, and then the rolling of the moving wheel drives the bearing slide to move along the guide rail, so as to realize the transverse movement of the prefabricated box beam, and at the same time, it is not necessary to repeatedly adjust the position of the driving cylinder on the guide rail, which greatly improves the transverse movement efficiency of the prefabricated box beam.
[0029] Among them Figure 1 , Figure 2 and Figure 3 As shown, the bearing slide 2 includes a connecting plate 26, on which a bearing fixing seat 27 is symmetrically arranged, and a limit side support 13 is hinged on the bearing fixing seat 27. A bearing block 16 is arranged in the guide base rail 1, and an arc groove is arranged on the bearing block 16. A roller 10 is arranged above the arc groove. The two ends of the roller 10 are connected to a roller fixing shaft 25. The guide base rail 1 is provided with a U-shaped groove 17. The roller fixing shaft 25 is rotatably matched with the U-shaped groove 17. The lower roller surface of the roller 10 contacts the bottom of the arc groove to share part of the gravity of the prefabricated box beam 14 on the roller 10, and prevent the stress of the roller 10 from being concentrated on the U-shaped groove 17. The motor drive 3 is located on the end side of the connecting plate 26.
[0030] Among them Figure 1 and Figure 6As shown, the limiting side brace 13 includes a sleeve 18, a first adjusting rod 19 and a second adjusting rod 20. The sleeve 18 is provided with a threaded hole. The ends of the first adjusting rod 19 and the second adjusting rod 20 are provided with external threads. The first adjusting rod 19 and the second adjusting rod 20 are respectively located at the two ends of the sleeve 18 and are both threadedly connected to the sleeve 18. The bottom of the first adjusting rod 19 is threadedly connected to the sleeve 18. The top of the first adjusting rod 19 abuts against and supports the prefabricated box beam 14. The top of the second adjusting rod 20 is threadedly connected to the sleeve 18, and the bottom of the second adjusting rod 20 is hinged to the bearing fixing seat. By adjusting the length of the first adjusting rod 19 or the second adjusting rod 20 located inside the sleeve 18, the length of the limiting side brace 13 can be adjusted to meet the support of the limiting side brace 13 on both sides of the prefabricated box beam 14.
[0031] Preferably, Figure 6 and Figure 7 As shown, a support block 21 is hinged on the top of the first adjusting rod 19, and the side elevation of the support block 21 is fan-shaped, wherein the central angle of the fan is α, and 90°<α<180°, α is an obtuse angle, which can ensure that the support surface of the support block 21 will contact the inclined web plate 24 on the prefabricated box beam 14 and the flange plate 23 on the prefabricated box beam 14 at the tangent point, that is, a tangent contact point appears, thereby ensuring that the prefabricated box beam 14 is scientifically and evenly stressed.
[0032] Embodiment 2, a prefabricated box beam transverse movement device, based on embodiment 1, as Figure 1 and Figure 3 As shown, the motor drive 3 is provided at both the head and the tail of the bearing slide 2. That is, two motor drive components 3 are symmetrically provided at the head of the connecting plate 26, and two motor drive components 3 are also symmetrically provided at the tail of the connecting plate 26. The motor drive component 3 at the head rotates in the same direction as the motor drive component 3 at the tail, and the motor drive components 3 at the head and the tail are used to provide power for the movement of the bearing slide 2 at the same time, which ensures sufficient lateral movement force of the prefabricated box beam on the one hand, and on the other hand, the motor drive components 3 are provided at both the head and the tail of the bearing slide 2 to form a symmetrical support, thereby ensuring the movement stability of the lateral movement device.
[0033] Embodiment 3, a prefabricated box beam transverse movement device, based on embodiment 2, as Figure 1 , Figure 4 and Figure 5 As shown, the motor drive member 3 includes a fixed plate 5, a motor 6 and a slot 7 are provided on the top of the fixed plate 5, the output end of the motor 6 extends along the slot 7 to the bottom of the fixed plate 5, and the extended end of the motor 6 is connected to the moving wheel 4. One end of the motor 6 extending to the bottom of the fixed plate 5 is connected to the moving wheel 4, and the rotation of the motor 6 is converted into the rolling of the moving wheel 4 along the side wall of the guide base rail 1, and then the rolling of the moving wheel 4 is used to drive the bearing slide 2 to move along the guide base rail 1, so as to realize the lateral movement of the prefabricated box beam.
[0034] Embodiment 4, a prefabricated box beam transverse movement device, based on embodiment 3, as Figure 1 and Figure 4 As shown, the moving wheel 4 is a steel wheel, and the outer side of the steel wheel is wrapped by a rubber layer. The steel wheel ensures the strength of the moving wheel 4, which is conducive to the stability of the use of the moving wheel 4. At the same time, the outer side of the steel wheel is wrapped by a rubber layer, and the rubber layer is used to increase the friction between the moving wheel 4 and the side wall of the guide base rail 1, which is conducive to ensuring the speed of the moving wheel 4 moving along the side wall of the guide base rail 1 and avoiding slipping.
[0035] Embodiment 5, a prefabricated box beam transverse movement device, based on embodiment 4, as Figure 1 , Figure 4 and Figure 5 As shown, the lateral movement device is provided with a control unit, and the motors 6 on the two groups of lateral movement mechanisms are connected to the control unit. The control unit uniformly controls the motors 6, so that the motors 6 are started at the same time, thereby achieving stable movement of the lateral movement device. The control unit can use an existing controller.
[0036] Embodiment 6, a prefabricated box beam transverse movement device, based on any one of Embodiments 1 to 5, as Figure 1 , Figure 4 and Figure 5 As shown, the distance between the moving wheel 4 and the side wall of the guide rail 1 is adjustable. The distance between the moving wheel 4 and the side wall of the guide rail 1 is adjustable, and the moving wheel 4 and the side wall of the guide rail 1 are closely attached to each other by adjusting the distance between the moving wheel 4 and the side wall of the guide rail 1, thereby increasing the friction between the moving wheel 4 and the side wall of the guide rail 1, which is beneficial to ensure the speed of the moving wheel moving along the side wall of the guide rail and avoid slipping.
[0037] At the same time, when the spacing between the moving wheel 4 and the side wall of the guide base rail 1 is adjustable, when the bearing slide 2 is installed on the guide base rail 1, the moving wheel 4 is adjusted in the direction away from the guide base rail 1, which is convenient for quickly installing the bearing slide 2 on the guide base rail 1 and avoiding the moving wheel 4 from affecting the rapid assembly of the bearing slide 2 onto the guide base rail 1; after the bearing slide 2 is assembled on the guide base rail 1, the moving wheel 4 is adjusted in the direction close to the guide base rail 1 so that the circumferential surface of the moving wheel 4 fits with the side wall of the guide base rail 1. On the one hand, the friction force between the moving wheel 4 and the side wall of the guide base rail 1 is increased, which is conducive to ensuring the speed of the moving wheel 4 moving along the side wall of the guide base rail 1 and avoiding slipping. On the other hand, the bearing slide 2 is restricted on the guide base rail 1 to avoid the bearing slide 2 from deviating along the guide base rail 1.
[0038] Embodiment 7, a prefabricated box beam transverse movement device, based on embodiment 6, as Figure 1 , Figure 4 and Figure 5 As shown, the fixing plate 5 is provided with an adjustment unit for adjusting the distance between the moving wheel 4 and the guide base rail 1, and the housing of the motor 6 is connected to the adjustment unit. The adjustment unit adjusts the distance between the moving wheel 4 and the side wall of the guide base rail 1 by adjusting the position of the motor 6. The adjustment unit can be a screw, a hydraulic cylinder, a telescopic rod or other existing technologies, as long as it can complete the adjustment of the position of the motor 6.
[0039] Embodiment 8, a prefabricated box beam transverse movement device, based on embodiment 7, as Figure 1 , Figure 4 and Figure 5 As shown, the adjustment unit includes a lead screw 8 rotatably connected to the hole wall of the slotted hole 7, a lead screw nut 9 rotatably connected to the lead screw 8, and the lead screw nut 9 is connected to the housing of the motor 6. Both ends of the lead screw 8 are rotatably connected to the hole wall of the slotted hole 7, that is, a bearing is fixedly connected to the hole wall of the slotted hole 7, and the bearing is rotatably connected to the bare rod part on the lead screw 8. During the rotation of the lead screw 8, the position of the lead screw 8 remains unchanged, and the lead screw nut 9 can move along the axial direction of the lead screw 8 to achieve the adjustment of the position of the motor 6.
[0040] Embodiment 9, a prefabricated box beam transverse movement device, based on embodiment 8, as Figure 1 , Figure 4 and Figure 5 As shown, a limiting block is connected to the housing of the motor 6, and a limiting groove 11 is provided on the fixing plate 5, and the limiting block is slidably matched with the limiting groove 11. The limiting block and the limiting groove 11 are provided to prevent the motor 6 from being offset during the process of adjusting the position of the motor 6, and the limiting block and the limiting groove 11 are used to guide and limit the position adjustment of the motor 6.
[0041] Embodiment 10, a prefabricated box beam transverse movement device, based on embodiment 9, as Figure 1 , Figure 4 and Figure 5 As shown, one end of the lead screw 8 extends out of the fixed plate 5, and the extended end of the lead screw 8 is connected with a handle 12. The handle 12 is provided to facilitate the rotation of the lead screw 8, thereby quickly adjusting the position of the motor 6, which is conducive to improving the efficiency of the position adjustment of the motor 6.
[0042] When implementing Example 10, firstly, square timbers 15 are placed on the two cap beams 22, guide rails 1 are placed on the square timbers 15, rollers 10 are placed on the guide rails 1, the lead screw 8 is rotated, the moving wheel 4 is adjusted in a direction away from the center of the bearing slide 2, the bearing slide 2 is then mounted on the guide rails 1, and the moving wheel 4 is adjusted in a direction close to the guide rails 1, so that the circumferential surface of the moving wheel 4 is in contact with the side wall of the guide rails 1, and the prefabricated box beam 14 is hoisted and placed between two parallel The supporting slide 2 is then adjusted by screwing the adjusting sleeve 18 to make the supporting block 21 press against the inclined web plate 24 and the flange plate 23 on the prefabricated box beam 14 respectively, to ensure that the prefabricated box beam 14 is firmly pressed against the supporting block 21, and the motor 6 is started synchronously by the control unit. The rotation of the motor 6 drives the moving wheel 4 to rotate, and then the moving wheel 4 drives the supporting slide 2 to move along the guide base rail 1. When the prefabricated box beam 14 is transversely moved into place, the motor 6 is synchronously stopped by the control unit, and the transverse movement of the prefabricated box beam 14 can be quickly completed.
[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A prefabricated box beam transverse movement device, comprising two sets of parallel transverse movement mechanisms, the prefabricated box beam spans across the two sets of transverse movement mechanisms, characterized in that: Each set of transverse movement mechanisms comprises a guide rail (1), a bearing slide (2) movable along the guide rail (1), and a motor drive (3) for driving the bearing slide (2) to move. Limiting side supports (13) for supporting both sides of a prefabricated box beam (14) are respectively installed on the bearing slide (2). The motor drive (3) is located at the end of the bearing slide (2). The end of the motor drive (3) is connected to a moving wheel (4). The moving wheel (4) is in rolling cooperation with the side wall of the guide rail (1).
2. The prefabricated box beam transverse movement device according to claim 1, characterized in that: The motor drive component (3) is disposed at the head and tail of the bearing slide (2).
3. The prefabricated box beam transverse movement device according to claim 2, characterized in that: The motor drive components (3) each comprise a fixed plate (5), a motor (6) and a slot (7) being provided on the top of the fixed plate (5), an output end of the motor (6) extending along the slot (7) to the bottom of the fixed plate (5), and the extended end of the motor (6) being connected to the moving wheel (4).
4. The prefabricated box beam transverse movement device according to claim 3, characterized in that: The moving wheel (4) is a steel wheel, and the outer side of the steel wheel is wrapped by a rubber layer.
5. The prefabricated box beam transverse movement device according to claim 4, characterized in that: The transverse movement device is provided with a control unit, and the motors (6) on the two groups of transverse movement mechanisms are connected to the control unit.
6. The prefabricated box beam transverse movement device according to any one of claims 3 to 5, characterized in that: The distance between the moving wheel (4) and the side wall of the guide base rail (1) is adjustable.
7. The prefabricated box beam transverse movement device according to claim 6, characterized in that: The fixing plate (5) is provided with an adjustment unit for adjusting the distance between the moving wheel (4) and the guide base rail (1), and the housing of the motor (6) is connected to the adjustment unit.
8. The prefabricated box beam transverse movement device according to claim 7, characterized in that: The adjustment unit comprises a lead screw (8) rotatably connected to the hole wall of the slotted hole (7), a lead screw nut (9) rotatably connected to the lead screw (8), and the lead screw nut (9) is connected to the housing of the motor (6).
9. The prefabricated box beam transverse movement device according to claim 8, characterized in that: A limiting block is connected to the housing of the motor (6), a limiting groove (11) is provided on the fixing plate (5), and the limiting block is slidably matched with the limiting groove (11).
10. The prefabricated box beam transverse movement device according to claim 9, characterized in that: One end of the lead screw (8) extends out of the fixing plate (5), and the extended end of the lead screw (8) is connected to a handle (12).
Citation Information
Patent Citations
Prefabricated box girder transverse moving device
CN112591692A