Wool washer cutting tool
By designing a wool washer cutting tool including a servo motor, a hydraulic cylinder and an annular die, the problem of high cost and low efficiency of wool felt cutting in the existing technology has been solved, and efficient and flexible wool washer cutting has been achieved to meet the needs of large quantities. production needs.
Patent Information
- Application Number
- CN202421237654.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The existing wool felt cutting process has problems such as high purchase and maintenance costs, low production efficiency and troublesome operation. In particular, laser cutting machines can only cut one wool washer at a time, and cutting other specifications of wool washer requires reset parameters.
A wool washer cutting tool is designed, which includes a workbench, a fixed bracket, a screw rod, a guide rod, a mounting plate and a servo motor. It is combined with a hydraulic cylinder and an annular cutter die. The servo motor drives the screw rod to rotate, and the hydraulic cylinder drives the piston rod to rotate. Press and rotate the wool felt to cut multiple wool washers of different specifications at one time.
A wool gasket cutting tool with a simple structure, low cost and low maintenance cost has been realized. The annular cutter die is easy to disassemble and replace, is flexible in use, has high production efficiency, and can meet the requirements of mass production and processing.
Smart Images

Figure CN222375068U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of wool felt processing, and in particular relates to a wool gasket cutting tool. Background Art
[0002] Wool felt is made of wool. Wool has both soft and tough properties, good fiber elasticity, comfortable touch, and good restoreability. After being folded, wool felt products can quickly return to their original shape and are not easily deformed. In addition, its fiber structure can be tightly entangled. Its strong and tough properties do not require knitting, sewing, and other processing, and can be formed in one piece.
[0003] Wool washers are annular washers cut from wool felt. They are widely used in various industries such as machinery, electronics, mining, musical instruments, sports equipment, furniture, automobiles, aircraft, and ships. They have multiple functions such as sealing and dustproofing, shockproofing and buffering, thermal insulation, oil absorption and storage, filtration, padding, sound insulation, etc. They have good compressibility and resilience, and small permanent deformation. At present, when cutting wool felt, laser cutting machines are mostly used. However, laser cutting machines not only have high purchase costs, which can easily cost hundreds of thousands or even millions, but also have high maintenance costs, which increases the economic cost of the enterprise. In addition, laser cutting machines can only cut out one wool washer at a time, and the production efficiency is low. If wool washers of other specifications need to be cut, the parameters need to be reset, which is troublesome to operate and the steps are cumbersome.
[0004] Therefore, a wool gasket cutting tool is urgently needed to solve the above problems. Utility Model Content
[0005] In view of the above-mentioned defects in the prior art, the utility model provides a wool gasket cutting tool, including a workbench, a fixed bracket, a screw rod, a guide rod, a mounting plate and a servo motor. The fixed bracket is fixed above the workbench, and bearing seats are arranged at the front and rear ends of the right top of the fixed bracket. The screw rod is arranged on the right side of the top of the fixed bracket, and the front and rear ends of the screw rod are rotatably connected to the two bearing seats on the fixed bracket respectively. The guide rod is fixedly connected to the left side of the top of the fixed bracket, and the guide rod is opposite to the screw rod on the left and right sides. The mounting plate is arranged on the top of the fixed bracket, and the screw rod and the guide rod pass through the left and right ends of the mounting plate respectively. The mounting plate is slidably connected to the screw rod through the nut pair of the screw rod. A plurality of hydraulic cylinders are evenly fixed on the bottom of the mounting plate, and a plurality of hydraulic oil cylinders are arranged on the bottom of the mounting plate. The cylinders are located in the same vertical plane, and the hydraulic cylinder has the function of realizing the combined action of piston rod rotation and extension. The piston rod of each hydraulic cylinder is detachably connected with an annular knife die, and the annular knife die comprises an inner annular knife and an outer annular knife. The inner annular knife and the outer annular knife are nested together inside and outside, and the center of the inner annular knife coincides with the center of the outer annular knife. The bottoms of the inner annular knife and the outer annular knife are both provided with blades, and the blades at the bottoms of the inner annular knife and the outer annular knife are at the same height. The annular knife die has various specifications according to the different diameters of the inner annular knife and the outer annular knife. Workers can replace annular knife dies of different specifications according to actual requirements on site so as to cut wool washers of different diameters; the servo motor is fixedly arranged on a fixed bracket, and the output shaft of the servo motor is connected to the screw drive.
[0006] Optionally, a bump is provided at the end of the piston rod of the hydraulic cylinder, a groove matching the bump of the piston rod is provided at the top of the annular cutting die, and bolt holes are provided on the groove and the bump.
[0007] Specifically, the protrusion of the piston rod and the groove of the annular cutting die can be fixedly connected together by bolts and nuts.
[0008] Optionally, the bottom of the workbench is provided with legs.
[0009] Optionally, a drawer is provided under the workbench.
[0010] Specifically, every time a wool felt is processed, some wool fibers and other debris will be generated at the bottom and around it. The drawer can be opened to sweep the wool debris into the drawer and collect them. After all the processing is completed, they can be cleaned up together.
[0011] Optionally, a support frame is provided at the bottom of the servo motor, and the support frame is fixedly connected to the fixed bracket.
[0012] The utility model also includes other components that enable a wool gasket cutting tool to be used normally, which are all conventional technical means in the field. In addition, the devices or components not limited in the utility model all adopt conventional technical means in the field, such as hydraulic cylinders and servo motors, etc., wherein the hydraulic cylinder can adopt existing technology, such as the disclosed invention patent, publication number CN108302083A, which discloses a rotating telescopic combined cylinder.
[0013] The working principle of the utility model is that the worker first replaces the annular cutting die of corresponding specifications according to the on-site requirements, and then fixes the annular cutting die and the piston rod of the hydraulic cylinder with bolts and nuts, and then spreads the 1m×1m wool felt on the workbench, starts the servo motor, drives the screw to rotate, and then moves the mounting plate from front to back along the guide rod. The operating parameters of the servo motor can be set so that its output shaft stops after each rotation of a certain angle. At this time, the hydraulic cylinder is controlled to drive the piston rod to spin downward to perform rotational cutting on the wool felt, so that multiple wool washers of different specifications or the same specifications can be cut at one time. After the cutting is completed, the hydraulic cylinder retracts the piston rod, and the servo motor drives the output shaft to continue to rotate, and the next round of cutting operation starts after rotating a certain angle.
[0014] The beneficial effects of the utility model are simple structure, low cost, and corresponding low maintenance cost. The annular knife die is easy to disassemble and replace, flexible to use, and can cut out multiple wool gaskets of different specifications or the same specifications at one time. The production efficiency is high and can meet the requirements of large-scale production and processing. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0017] Figure 2 for Figure 1 Right view of .
[0018] Figure 3 It is a structural schematic diagram of the annular cutting die of the utility model.
[0019] Figure 4 for Figure 3 Exploded diagram.
[0020] Figure 5 It is a schematic diagram of the bottom structure of the annular cutting die of the utility model.
[0021] In the figure: 1. workbench, 2. fixed bracket, 3. screw, 4. mounting plate, 5. servo motor, 6. hydraulic cylinder, 7. bump, 8. ring knife die, 9. groove, 10. bolt, 11. nut, 12. inner ring knife, 13. outer ring knife, 14. leg, 15. drawer, 16. wool felt. DETAILED DESCRIPTION
[0022] The present invention is described in detail below in conjunction with the drawings and specific embodiments in the embodiments of the present invention. The description here is only used to explain the present invention, but not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work, any modifications, equivalent replacements, improvements, etc., should be included in the protection scope of the present invention.
[0023] Example
[0024] like Figure 1-5As shown, the embodiment of the utility model provides a wool gasket cutting tool, including a workbench 1, a fixed bracket 2, a screw 3, a guide rod (not shown in the figure), a mounting plate 4 and a servo motor 5. The fixed bracket 2 is fixed on the top of the workbench 1, and the front and rear ends of the top right side of the fixed bracket 2 are both provided with bearing seats. The screw 3 is arranged on the right side of the top of the fixed bracket 2, and the front and rear ends of the screw 3 are respectively rotatably connected with the two bearing seats on the fixed bracket 2. The guide rod (not shown in the figure) is fixedly connected to the left side of the top of the fixed bracket 2, and the guide rod (not shown in the figure) is opposite to the screw 3 on the left and right sides. The mounting plate 4 is arranged on the top of the fixed bracket 2, and the screw 3 and the guide rod (not shown in the figure) respectively pass through the left and right ends of the mounting plate 4. The mounting plate 4 is slidably connected to the screw 3 through the nut 11 pair of the screw 3. A plurality of hydraulic cylinders 6 are evenly fixed on the bottom of the mounting plate 4, and the plurality of hydraulic cylinders 6 are located in the same vertical plane. The hydraulic cylinder 6 has the function of realizing the combined action of piston rod rotation and telescopic movement. The end of the piston rod of each hydraulic cylinder 6 is provided with a bump 7. An annular cutter die 8 is provided below the piston rod, a groove 9 matching the protrusion 7 of the piston rod is provided on the top of the annular cutter die 8, and bolt holes 10 are provided on the groove 9 and the protrusion 7, and the protrusion 7 of the piston rod can be fixedly connected to the groove 9 of the annular cutter die 8 by bolts 10 and nuts 11; the annular cutter die 8 includes an inner annular cutter 12 and an outer annular cutter 13, the inner annular cutter 12 and the outer annular cutter 13 are nested together inside and outside, and the center of the inner annular cutter 12 coincides with the center of the outer annular cutter 13, and the inner annular cutter 12 and The bottom of the outer annular knife 13 is provided with a blade, and the blades of the inner annular knife 12 and the outer annular knife 13 are at the same height. The annular knife die 8 has various specifications according to the different diameters of the inner annular knife 12 and the outer annular knife 13. Workers can replace the annular knife dies 8 of different specifications according to the actual requirements on site, so as to cut out wool gaskets of different diameters; the servo motor 5 is arranged on the rear side of the fixed bracket 2, and the output shaft of the servo motor 5 is transmission connected to the screw rod 3. A support frame is arranged at the bottom of the servo motor 5, and the support frame is fixedly connected to the fixed bracket 2.
[0025] In addition, the bottom of the workbench 1 is provided with legs 14. A drawer 15 is provided below the workbench 1. Whenever a wool felt 16 is processed, some wool fibers and other debris will be generated at the bottom and around. The drawer 15 can be opened to sweep the wool debris into the drawer 15 for collection. After all the processing is completed, they can be cleaned up together.
[0026] The working principle of the utility model is that the worker first replaces the annular cutting die 8 of the corresponding specifications according to the on-site requirements, and then fixes the annular cutting die 8 and the piston rod of the hydraulic cylinder 6 with bolts 10 and nuts 11, and then spreads the 1m×1m wool felt 16 on the workbench 1, starts the servo motor 5, drives the screw 3 to rotate, and then moves the mounting plate 4 from front to back along the guide rod (not shown in the figure), and the operating parameters of the servo motor 5 can be set so that its output shaft stops after each rotation of a certain angle. At this time, the hydraulic cylinder 6 is controlled to drive the piston rod to spin downward to perform rotational cutting on the wool felt 16, so that multiple wool washers of different specifications or the same specifications can be cut at one time. After the cutting is completed, the hydraulic cylinder 6 retracts the piston rod, and the servo motor 5 drives the output shaft to continue to rotate, and the next round of cutting operation starts after rotating a certain angle.
[0027] The embodiments of the present invention have been described above, and the above description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A wool gasket cutting tool, comprising a workbench, a fixing bracket, a screw, a guide rod, a mounting plate and a servo motor, characterized in that: The fixed bracket is fixed above the workbench, the screw rod is rotatably connected to the right side of the top of the fixed bracket, the guide rod is fixedly connected to the left side of the top of the fixed bracket, and the guide rod is opposite to the screw rod on the left and right sides. The mounting plate is arranged on the top of the fixed bracket, and the screw rod and the guide rod respectively pass through the left and right ends of the mounting plate, and the mounting plate is slidably connected to the screw rod through the nut pair of the screw rod. A plurality of hydraulic cylinders are evenly fixed on the bottom of the mounting plate, and the plurality of hydraulic cylinders are located in the same vertical plane, and the piston rod of each hydraulic cylinder is detachably connected with an annular knife die, and the annular knife die comprises an inner annular knife and an outer annular knife, the inner annular knife and the outer annular knife are nested together inside and outside, and the center of the inner annular knife coincides with the center of the outer annular knife, and the bottoms of the inner annular knife and the outer annular knife are both provided with blades, and the blades at the bottoms of the inner annular knife and the outer annular knife are at the same height, and the servo motor is fixedly arranged on the fixed bracket, and the output shaft of the servo motor is transmission-connected to the screw rod.
2. The wool gasket cutting tool according to claim 1, characterized in that: The end of the piston rod of the hydraulic oil cylinder is provided with a convex block, the top of the annular cutting die is provided with a groove matching the convex block of the piston rod, and bolt holes are provided on the groove and the convex block.
3. The wool gasket cutting tool according to claim 2, characterized in that: The bottom of the workbench is provided with legs.
4. The wool gasket cutting tool according to claim 3, characterized in that: A drawer is arranged under the workbench.
5. The wool gasket cutting tool according to claim 4, characterized in that: A support frame is arranged at the bottom of the servo motor, and the support frame is fixedly connected to the fixing bracket.
Citation Information
Patent Citations
Rotary telescopic combined oil cylinder
CN108302083A