Pavement disease repairing device

By designing a pavement disease repair device that includes a mixing drum, a swing frame and a scraper plate, the problem of accumulation and non-compaction of repair materials is solved, the repair materials are evenly spread and compacted, and the repair effect is improved.

CN222375165UActive Publication Date: 2025-01-21DEZHOU SHUANGXIN CONSTR ENG CO LTD
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Patent Information

Application Number
CN202423107847.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-01-21
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

The prior art has problems of accumulation and non-solidation of repair materials during the road surface repair process, resulting in poor repair results, requiring additional equipment to be compacted, and depressions may appear at the repair location.

Method used

A pavement disease repair device is designed, including a lifting truss, a repair mechanism and a scraping mechanism. The repair mechanism uses the cooperation of the mixing drum and the swing frame to evenly spread the repair material; the scraping mechanism uses the cooperation of the scraper plate and the percussion hammer to smooth and compact the repair material.

Benefits of technology

It effectively avoids the accumulation of repair materials, ensures that the repair materials are evenly spread and compacted, improves the repair effect, and reduces the need for additional equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of asphalt pavement subsidence disease repair, in particular to a pavement disease repair device which comprises a lifting truss, two symmetrical adjusting hydraulic rods are fixed at two ends of the lifting truss, and support gantries for mounting the adjusting hydraulic rods are arranged at two ends of the lifting truss. The pavement repairing material is stricken through the movement of the strickling plate along with the whole stirring barrel, the crank rotates to lift the connecting rod and the knocking hammer upwards, and then the connecting rod is pushed downwards to enable the knocking hammer to drop down to hammer the strickling plate, so that the pavement repairing material at the bottom of the strickling plate is tamped. The two swing driving levers of the swing frame are alternately contacted with the teeth on the upper gear rack and the lower gear rack respectively through the movement of the stirring barrel, so that the swing frame alternately swings forwards and backwards in the pavement dispersing cover to uniformly spread the pavement repairing material at the pavement disease position; therefore, the situation that the pavement repairing material is accumulated at the same position can be avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of repairing asphalt pavement subsidence damage, in particular to a pavement damage repairing device. Background Art

[0002] According to the patent document with the announcement number CN117071386A, the output end of the engine drives the driving wheel and the transmission chain to rotate, and then the transmission chain drives the spiral mixing rod to rotate in the mixing container through the driven wheel, so that the repair materials from the feeding device are mixed and transmitted to the two ends of the mixing container and spread on the sunken road surface, and then the repair materials are further scraped and leveled by the scraping device;

[0003] When mixing the pavement repair materials in this patent document, the mixing container is located at the position of the feeding device and there is a large amount of pavement repair materials inside it. Then, the pavement repair materials will fall more here and cause accumulation. If there is a large amount of pavement repair materials falling out of the feeding device, since the conveying speed of the spiral mixing rod is certain, the conveying amount of the spiral mixing rod is certain, and then the pavement repair materials may emerge from the top of the mixing container at this time, and then the emerged pavement repair materials will cover the repaired pavement disease position. At the same time, the above-mentioned patent document only uses laying repair materials and scraping repair materials for the pavement disease position, and no corresponding compaction structure is set. Therefore, after the above-mentioned operation, it needs to be compacted by other equipment, and the repair position may be concave during the compaction process, and then the concave position of the pavement needs to be re-laid with repair materials, which is very inconvenient. Utility Model Content

[0004] The purpose of the utility model is to provide a road surface damage repair device in order to solve the above-mentioned problem.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A road surface disease repair device comprises a lifting truss, two symmetrical adjustment hydraulic rods are fixed at both ends of the lifting truss, support masts for installing the adjustment hydraulic rods are provided at both ends of the lifting truss, universal wheels for moving the entire device are fixed at the lower end of the support mast, and a repair mechanism and a scraping mechanism are also included;

[0007] The repair mechanism includes a mixing drum, the lower end of which is connected to a road surface dispersing cover, a swing frame is rotatably connected inside the road surface dispersing cover, swing levers are fixed at both ends of the swing frame extending out of the road surface dispersing cover, a lower tooth bar and an upper tooth bar are fixed at the bottom of the lifting truss for making the two swing levers swing alternately, the upper tooth bar is located in front of the lower tooth bar, a moving mechanism that moves on the lifting truss is provided on both the front and rear sides of the mixing drum, and a pouring assembly for quantitatively delivering the repair material is provided inside the mixing drum;

[0008] The scraping mechanism includes a scraping plate, the upper end of the scraping plate is fixed on one side of the mixing drum, a limit frame is fixed on the top of the scraping plate, a knocking hammer is arranged between the scraping plate and the limit frame, a connecting rod is arranged on the side of the knocking hammer close to the mixing drum, a slide groove for the knocking hammer to slide is opened on the connecting rod, and a connecting column for moving in the slide groove is fixed to the rear side of the knocking hammer, and a crank is rotatably connected to the upper end of the connecting rod.

[0009] Preferably, the pouring assembly comprises a broadcasting wheel, the inside of the mixing drum is rotatably connected with the broadcasting wheel, the outer side of the broadcasting wheel is annularly distributed with a plurality of grooves, and the input end of the broadcasting wheel is fixedly provided with a driving motor for driving the broadcasting wheel to rotate.

[0010] Preferably, one end of the broadcast wheel extending out of the mixing drum is fixedly connected to the crank, the crank is located at one side of the mixing drum, and the scraper plate is made of an L-shaped steel plate.

[0011] Preferably, two side plates are fixed to the position of the swing frame inside the road dispersion cover, and the two side plates are distributed in an inverted V-shaped structure.

[0012] Preferably: the moving mechanism includes two moving frames, which are respectively fixed at the front and rear sides of the mixing drum. The two moving frames are rotatably connected to two auxiliary wheels and a single driving wheel on one side close to the mixing drum. The two auxiliary wheels are respectively located on both sides of the driving wheel. A moving motor for driving the driving wheel to rotate is fixed on the moving frame.

[0013] Preferably, guide grooves for the auxiliary wheels and the driving wheels to roll are provided on both the front and rear sides of the lifting truss.

[0014] The beneficial effects compared with the prior art are as follows:

[0015] 1. The scraper plate follows the movement of the entire mixing drum to scrape the road repair material flat, and the crank is used to pull the connecting rod and the percussion hammer upward, and then the connecting rod is pushed downward to make the percussion hammer fall and hit the scraper plate, thereby compacting the road repair material at the bottom of the scraper plate;

[0016] 2. By moving the mixing drum, the two swing levers of the swing frame are alternately contacted with the teeth on the upper tooth bar and the lower tooth bar, so that the swing frame can swing back and forth alternately in the road surface spreading cover to evenly spread the road surface repair material on the road surface disease position, thereby avoiding the accumulation of road surface repair materials at the same position. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a structural schematic diagram of a road surface damage repair device described in the utility model;

[0019] Figure 2 It is a cross-sectional view of a road surface damage repairing device according to the utility model;

[0020] Figure 3 It is a partial cross-sectional view of a scraping mechanism of a road surface damage repair device described in the utility model;

[0021] Figure 4 This is a diagram showing the coordination between a mixing drum and a road surface dispersion cover of a road surface disease repair device described in the utility model;

[0022] Figure 5 This is a schematic diagram of the limit frame structure of a road surface damage repair device described in the utility model;

[0023] Figure 6 This is a schematic diagram of the structure of a mobile mechanism of a road surface damage repair device described in the utility model;

[0024] Figure 7 This is a schematic diagram of the structure of a percussion hammer of a road surface damage repair device described in the utility model;

[0025] Figure 8 This is a partial parts diagram of a swing frame of a road surface damage repair device described in the utility model;

[0026] Fig. 9 This is a diagram showing the coordination of a swing lever, a lower tooth bar and an upper tooth bar of a road surface damage repair device described in the utility model;

[0027] Fig.10 This is a first state diagram of a swing frame and a swing lever of a road surface damage repair device according to the utility model;

[0028] Fig.11 This is a second state diagram of a swing frame and a swing lever of a road surface defect repairing device described in the utility model.

[0029] The following are the descriptions of the reference numerals:

[0030] 1. Repair mechanism; 2. Scraping mechanism; 3. Moving mechanism; 4. Lifting truss; 5. Adjusting hydraulic rod; 6. Supporting gantry; 11. Mixing drum; 12. Road surface dispersion cover; 13. Driving motor; 14. Broadcasting wheel; 15. Swinging frame; 16. Swinging lever; 17. Lower tooth bar; 18. Upper tooth bar; 21. Crank; 22. Connecting rod; 23. Beating hammer; 24. Scraping plate; 25. Limiting frame; 31. Moving frame; 32. Moving motor; 33. Auxiliary wheel; 34. Driving wheel. DETAILED DESCRIPTION

[0031] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0032] The utility model is further described below in conjunction with the accompanying drawings:

[0033] like Figure 1-Figure 11 As shown, a road surface disease repair device includes a lifting truss 4, two symmetrical adjustment hydraulic rods 5 are fixed at both ends of the lifting truss 4, and support portals 6 for installing the adjustment hydraulic rods 5 are provided at both ends of the lifting truss 4. Universal wheels for moving the entire device are fixed at the lower end of the support portal 6, and also include a repair mechanism 1 and a scraping mechanism 2;

[0034] In this embodiment: the repair mechanism 1 includes a mixing drum 11, the lower end of the mixing drum 11 is connected to a road surface dispersing cover 12, the road surface dispersing cover 12 is rotatably connected to a swing frame 15, and the two ends of the swing frame 15 extending out of the road surface dispersing cover 12 are fixed with swing levers 16, and the bottom of the lifting truss 4 is fixed with a lower tooth bar 17 and an upper tooth bar 18 for allowing the two swing levers 16 to swing alternately, and the upper tooth bar 18 is located in front of the lower tooth bar 17. The front and rear sides of the mixing drum 11 are both provided with a moving mechanism 3 that moves on the lifting truss 4. A broadcasting wheel 14 for quantitatively delivering the repair material is provided inside the mixing drum 11, and the mixing drum 11 is rotatably connected to the broadcasting wheel 14, and a plurality of grooves are distributed in an annular manner on the outer side of the broadcasting wheel 14. The broadcasting wheel 14 outputs A driving motor 13 is fixedly provided at the inlet end to drive it to rotate. The swing frame 15 is located inside the road surface dispersing cover 12 and has two side plates fixed thereon, and the two side plates are distributed in an inverted V-shaped structure. The rotating part of the driving motor 13 drives the broadcasting wheel 14 to rotate inside the mixing drum 11, so as to quantitatively introduce the repair material in the mixing drum 11 into the road surface dispersing cover 12. Subsequently, the mixing drum 11 is driven by the moving mechanism 3 to move on both sides along the lifting truss 4. The movement of the mixing drum 11 allows the swing levers 16 on the front and rear sides of the swing frame 15 to swing alternately along the upper tooth bar 18 and the lower tooth bar 17 respectively, and then the swing frame 15 is alternately swung inside the road surface dispersing cover 12 to evenly spread the repair material onto the road surface.

[0035] In this embodiment, the scraping mechanism 2 includes a scraping plate 24, the upper end of the scraping plate 24 is fixed to one side of the mixing drum 11, a limiting frame 25 is fixed to the top of the scraping plate 24, a knocking hammer 23 is provided between the scraping plate 24 and the limiting frame 25, and a connecting rod 22 is provided on the side of the knocking hammer 23 close to the mixing drum 11, a slide groove for sliding the knocking hammer 23 is opened on the connecting rod 22, and a connecting column for moving in the slide groove is fixed to the rear side of the knocking hammer 23, and a crank 21 is rotatably connected to the upper end of the connecting rod 22, and one end of the broadcast wheel 14 extending out of the mixing drum 11 is fixedly connected to the crank 21, and the crank 21 is located at the mixing drum 11. On one side, the scraping plate 24 is made of an L-shaped steel plate. The movement of the mixing drum 11 is used to move the scraping plate 24 on the spilled repair material, thereby scraping away the excess repair material. At the same time, the rotation of the broadcasting wheel 14 is used to drive the crank 21 to rotate. The rotation of the crank 21 drives the hammer 23 to be lifted upward along the limit frame 25 through the connecting rod 22 and the connecting column. As the crank 21 rotates, when the connecting rod 22 moves downward, the limit frame 25 will fall into the sliding groove of the connecting rod 22 and hit the scraping plate 24, thereby compacting the repair material on the lower side of the scraping plate 24.

[0036] In this embodiment: the moving mechanism 3 includes two moving frames 31, and the two moving frames 31 are respectively fixed on the front and rear sides of the mixing drum 11. The two moving frames 31 are rotatably connected to the sides close to the mixing drum 11 with two auxiliary wheels 33 and a single driving wheel 34. The two auxiliary wheels 33 are respectively located on both sides of the driving wheel 34. A moving motor 32 for driving the driving wheel 34 to rotate is fixed on the moving frame 31. Guide grooves for the auxiliary wheels 33 and the driving wheel 34 to roll are provided on the front and rear sides of the lifting truss 4. The driving wheel 34 is driven to rotate by the rotating part of the moving motor 32. The rotation of the driving wheel 34 drives the entire mixing drum 11 to move along the lifting truss 4, and the auxiliary wheels 33 are used to provide auxiliary support for the mixing drum 11 during the movement.

[0037] Working principle: When in use, push the support gantry 6 to drive the entire device to cross the road surface defect position that needs to be repaired, and then use the rotating part of the mobile motor 32 on the mobile frame 31 to drive the driving wheel 34 to rotate, and the rotation of the driving wheels 34 on the two mobile frames 31 drives the entire mixing drum 11 to move along the lifting truss 4 to the side of the road surface defect position. In this process, the four auxiliary wheels 33 on the two mobile frames 31 are used to assist the movement of the mixing drum 11, and at the same time, the four adjustment hydraulic rods 5 telescopic parts are used to push the lifting truss 4 to move downward, so that the bottom of the scraper plate 24 is attached to the normal road surface;

[0038] At this time, the stirred road repair material is poured into the mixing drum 11, and then the broadcast wheel 14 is driven to rotate by the rotating part of the driving motor 13, and the road repair material is quantitatively introduced into the road dispersing cover 12 through the groove on the broadcast wheel 14. At the same time, the mixing drum 11 is driven to move along the lifting truss 4 to the other side of the road disease position under the action of the moving mechanism 3. At this time, the swing levers 16 at the front and rear ends of the road dispersing cover 12 will pass through the upper tooth bar 18 and the lower tooth bar 17 respectively;

[0039] The sliding process of the two swing levers 16 between the lower tooth bar 17 and the upper tooth bar 18 is as follows:

[0040] like Fig.10 As shown, when the swing lever 16 on the front side of the swing frame 15 contacts the teeth on the upper tooth bar 18, the swing lever 16 on the front side of the swing frame 15 drives the swing frame 15 to flip forward at a certain angle inside the road dispersion cover 12, and the swing lever 16 on the rear side of the swing frame 15 is located between the two teeth of the lower tooth bar 17;

[0041] like Fig.11As shown, when the swing lever 16 on the front side of the swing frame 15 passes through the teeth on the upper tooth bar 18, the swing lever 16 on the front side of the swing frame 15 is located between the two teeth of the upper tooth bar 18, and the swing lever 16 on the rear side of the swing frame 15 contacts the teeth of the lower tooth bar 17. At this time, as the mixing drum 11 continues to move, the swing lever 16 on the rear end of the swing frame 15 passes through the contacting teeth, and then the swing frame 15 is reversed at a certain angle inside the road surface dispersion cover 12;

[0042] Repeat the above operation, when the swing frame 15 in the road spreading cover 12 swings forward and backward alternately, the road repair material will be evenly scattered to the road disease position, and then the scraping plate 24 will be scraped from the scattered road repair material under the movement of the mixing drum 11, and the excess road repair material will be scraped away, and the bottom of the scraping plate 24 will be pressed on the road disease position where the repair material is scattered, and the crank 21 will be driven to rotate as the broadcast wheel 14 rotates;

[0043] When the crank 21 rotates, the connecting rod 22 and the striking hammer 23 are firstly driven to be lifted upward, and the striking hammer 23 will move vertically upward along the limiting frame 25;

[0044] Then, as the crank 21 rotates, when the upper end of the connecting rod 22 passes the highest point of the crank 21, the connecting rod 22 moves downward, and the connecting rod 22 no longer pulls the hammer 23 upward. At this time, the hammer 23 falls downward along the slide groove of the scraping plate 24 under the action of the connecting column. At this time, the falling hammer 23 hammers the scraping plate 24. The above operation is repeated to continuously hammer the scraping plate 24 and the road repair material under it, so as to compact the repair material at the road disease position;

[0045] When the mixing drum 11 moves to the other side of the lifting truss 4, the repair mechanism 1 and the scraping mechanism 2 are moved back to one side of the lifting truss 4 through the moving mechanism 3, and the position of the supporting gantry 6 is adjusted to repeat the above operation until the road surface disease position is completely repaired.

[0046] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A road surface defect repair device, comprising a lifting truss (4), two symmetrical adjustment hydraulic rods (5) being fixed at both ends of the lifting truss (4), a support door frame (6) being provided at both ends of the lifting truss (4) for mounting the adjustment hydraulic rods (5), a universal wheel being fixed at the lower end of the support door frame (6) for moving the entire device, characterized in that: It also includes a repairing mechanism (1) and a scraping mechanism (2); The repair mechanism (1) comprises a mixing drum (11), the lower end of the mixing drum (11) is connected to a road surface dispersion cover (12), the road surface dispersion cover (12) is rotatably connected to a swing frame (15), both ends of the swing frame (15) extending out of the road surface dispersion cover (12) are fixed with swing levers (16), the bottom of the lifting truss (4) is fixed with a lower tooth bar (17) and an upper tooth bar (18) for allowing the two swing levers (16) to swing alternately, the upper tooth bar (18) is located in front of the lower tooth bar (17), the front and rear sides of the mixing drum (11) are provided with a moving mechanism (3) that moves on the lifting truss (4), and the mixing drum (11) is provided with a pouring assembly for quantitatively delivering the repair material; The scraping mechanism (2) comprises a scraping plate (24), the upper end of which is fixed to one side of the mixing drum (11), a limiting frame (25) is fixed to the top of the scraping plate (24), a striking hammer (23) is provided between the scraping plate (24) and the limiting frame (25), a connecting rod (22) is provided on the side of the striking hammer (23) close to the mixing drum (11), a sliding groove for allowing the striking hammer (23) to slide is provided on the connecting rod (22), and a connecting column for moving in the sliding groove is fixed to the rear side of the striking hammer (23), and a crank (21) is rotatably connected to the upper end of the connecting rod (22).

2. A road surface damage repair device according to claim 1, characterized in that: The pouring assembly comprises a delivery wheel (14), the delivery wheel (14) is rotatably connected inside the mixing drum (11), a plurality of grooves are annularly distributed on the outside of the delivery wheel (14), and a driving motor (13) is fixedly arranged at the input end of the delivery wheel (14) to drive the delivery wheel (14) to rotate.

3. A road surface damage repair device according to claim 2, characterized in that: One end of the broadcast wheel (14) extending out of the mixing drum (11) is fixedly connected to the crank (21); the crank (21) is located on one side of the mixing drum (11); and the scraper plate (24) is made of an L-shaped steel plate.

4. A road surface damage repair device according to claim 1, characterized in that: The swing frame (15) is located inside the road surface dispersion cover (12) and has two side plates fixed thereto, and the two side plates are arranged in an inverted V-shaped structure.

5. The road surface damage repair device according to claim 1, characterized in that: The moving mechanism (3) comprises two moving frames (31), the two moving frames (31) being fixed at the front and rear sides of the mixing drum (11), respectively; the two moving frames (31) are rotatably connected to two auxiliary wheels (33) and a single driving wheel (34) on one side close to the mixing drum (11); the two auxiliary wheels (33) are respectively located at the two sides of the driving wheel (34); and a moving motor (32) for driving the driving wheel (34) to rotate is fixed on the moving frame (31).

6. A road surface damage repair device according to claim 5, characterized in that: Guide grooves for the auxiliary wheels (33) and the driving wheels (34) to roll are provided on both the front and rear sides of the lifting truss (4).

Citation Information

Patent Citations

  • Repair material, device and method for local subsidence disease of asphalt pavement

    CN117071386A