Auxiliary installation device for pre-stressed anchor bolt
By designing the auxiliary installation device of prestressed anchor bolts and utilizing the design of lever structure and detachable connection, the problems of low anchor installation efficiency and safety hazards in the existing technology are solved, and efficient and safe anchor bolt installation is achieved.
Patent Information
- Application Number
- CN202420222051.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-30
AI Technical Summary
The installation efficiency of prestressed anchor bolts of existing concrete towers is low and has safety risks, especially since the length of the anchor bolt is more than 3m and the weight exceeds 100KG, resulting in low manual installation efficiency and high safety risks.
Design an auxiliary installation device for prestressed anchor bolts, including a support base, a fork head and an operating rod. The anchor bolt can be quickly installed and adjusted through a horizontal rotating shaft and lever structure. The connection between the operating rod and the fork head is detachable to facilitate adaptation to different conditions. Model and weight of anchor bolts.
This device improves the efficiency and safety of anchor bolt installation through a lever structure, is easy to operate, is suitable for anchor bolts of different sizes and weights, and reduces the risk and cost of manual installation.
Smart Images

Figure CN222375484U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of building construction equipment, in particular to a prestressed anchor bolt auxiliary installation device. Background Art
[0002] With the promotion of new energy technologies, wind power generation, as a new energy technology, has the characteristics of clean and pollution-free, large single-unit capacity, good economic and social benefits, and is one of the new energy sources with the greatest development potential. The tower is an important supporting structure of a wind turbine. Common tower structures include concrete towers and steel towers. The concrete tower is an important supporting structure in a wind turbine and is usually made of concrete. The concrete tower has high strength and stability, and can withstand the load of wind turbines and strong winds to ensure the safe operation of the unit. The concrete tower has good durability, can withstand the erosion of the natural environment and the impact of climate change, and maintain the stability and safety of the structure for a long time. The manufacturing cost of the concrete tower is relatively low, and it has a long service life, so it has good economy. In addition, the concrete tower can adapt to different terrain and climatic conditions, and can be built and operated in various complex environments.
[0003] Existing concrete towers usually use a prestressed anchor structure. The prestressed anchor structure is to embed the anchor in the concrete foundation, and the bottom tower is connected to the concrete foundation through the embedded anchor. The rigidity of the connection part is ensured by applying prestress to the anchor. When installing the existing prestressed anchor, the anchor is usually lifted by hoisting equipment, and the upper and lower ends of the anchor are manually installed into the upper anchor plate and the lower anchor plate in turn. Since the length of the anchor unit of the existing concrete tower exceeds 3m and the weight usually exceeds 100KG, manual installation is adopted, which not only has low construction efficiency, but also has safety hazards. Therefore, it is necessary to propose an auxiliary installation device for prestressed anchors. Utility Model Content
[0004] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model proposes a prestressed anchor bolt auxiliary installation device, which can be responsible for the operator to install the anchor bolt, improve the construction efficiency, and reduce safety hazards.
[0005] A prestressed anchor bolt auxiliary installation device according to an embodiment of the utility model includes:
[0006] A support base, wherein a horizontal rotating shaft is disposed at the upper end of the support base;
[0007] A fork head, wherein one end of the fork head is provided with a rotation hole, and the rotation hole is rotationally connected to the horizontal rotation shaft; the other end of the fork head is provided with a gradually enlarged opening, and the fork head is provided with a mounting portion at the upper end of the rotation hole;
[0008] An operating rod, the lower end of which is detachably connected to the mounting portion.
[0009] According to some embodiments of the utility model, the support seat includes a chassis, a horizontal turntable and a coupling seat; a mounting groove is provided on the chassis, and the horizontal turntable is rotatably arranged in the mounting groove; the coupling seat is installed on the horizontal turntable, and the upper end of the coupling seat is rotatably connected to the horizontal rotating shaft.
[0010] According to some embodiments of the present invention, a plurality of anti-slip grooves are provided on the outer peripheral side of the horizontal turntable.
[0011] According to some embodiments of the utility model, an elastic component is provided on the support seat, and the elastic component includes a sleeve, a spring and a guide rod, and the sleeve is provided on the horizontal turntable; the guide rod is slidably arranged in the sleeve, and a support block is provided at the upper end of the guide rod, and the spring is sleeved on the guide rod, one end of the spring abuts against the support block, and the other end abuts against the sleeve; a reset shaft is provided at one end of the mounting portion, and the reset shaft abuts against the support block.
[0012] According to some embodiments of the present invention, a reinforcing rib is provided at the connection between the mounting portion and the fork head.
[0013] According to some embodiments of the present invention, the thickness of the fork head gradually decreases in a direction away from the rotating hole.
[0014] According to some embodiments of the utility model, a plurality of first mounting holes are provided at the lower end of the operating rod, and a second mounting hole is provided on the mounting portion corresponding to the first mounting holes, and the first mounting hole and the second mounting hole are connected by a fixing bolt.
[0015] According to some embodiments of the present utility model, a handle is provided at the upper end of the operating rod.
[0016] According to some embodiments of the utility model, a plurality of groups of rollers are rotatably provided at the lower end of the support seat.
[0017] According to some embodiments of the present invention, an anti-slip layer is provided on the outer peripheral side of the roller.
[0018] A prestressed anchor bolt auxiliary installation device according to an embodiment of the utility model has at least the following beneficial effects:
[0019] According to the scheme of the utility model, the auxiliary installation device of the prestressed anchor bolt includes a support seat, a fork head and an operating rod, wherein the fork head is rotatably installed on the support seat through a rotating hole and a horizontal rotating shaft, the operating rod and the mounting portion of the fork head are detachably connected, the fork head can clamp the lower end of the anchor bolt and fix the lower end of the anchor bolt, and by swinging the operating rod, the lower end of the anchor bolt can be controlled to be slightly lifted or lowered, which is convenient for inserting the lower end of the anchor bolt into the lower anchor plate. In this embodiment, a lever structure with a horizontal rotating shaft as a fulcrum is adopted, which saves time and effort and greatly improves work efficiency. In addition, the mounting portion of the operating rod and the fork head adopts a detachable connection method, which is convenient for replacing operating rods of different models and sizes to change the lever arm of the lever structure. When targeting anchor bolts of different weights, operating rods of different lengths can be used, which improves the practicality of the device. In addition, one end of the fork head is provided with a gradually enlarged opening, and anchor bolts of different diameters can be clamped through the design of this structure, which not only has a good fixing effect, but also improves the scope of use of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A structural schematic diagram of the utility model;
[0021] Figure 2 A partial structural schematic diagram of the utility model;
[0022] Figure 3 This is a schematic diagram of an explosion structure of the utility model;
[0023] In the figure:
[0024] 100-support seat, 101-horizontal shaft, 110-chassis, 111-installation slot, 120-horizontal turntable, 121-anti-slip slot, 130-coupling seat, 140-elastic component, 141-sleeve, 142-spring, 143-guide rod, 144-support block, 150-roller
[0025] 200-fork head, 201-rotation hole, 210-installation portion, 211-reset shaft, 212-second installation hole, 220-strengthening rib
[0026] 300 - operating rod, 301 - first mounting hole, 310 - fixing bolt, 320 - handle. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0028] In the description of the present invention, it should be understood that the descriptions involving orientation, such as the orientation or positional relationship indicated as up, down, etc., are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In the description of the present utility model, "a plurality" means more than two. If there is a description of "first" or "second", it is only for the purpose of distinguishing the technical features, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0030] In the description of the present invention, unless otherwise clearly defined, terms such as setting, installing, connecting, etc. should be understood in a broad sense, and technicians in the relevant technical field can reasonably determine the specific meanings of the above terms in the present invention based on the specific content of the technical solution.
[0031] Reference Figures 1 to 3As shown, the utility model discloses a prestressed anchor bolt auxiliary installation device, including a support seat 100, a fork head 200 and an operating rod 300, wherein a horizontal rotating shaft 101 is arranged at the upper end of the support seat 100; a rotating hole 201 is arranged at one end of the fork head 200, and the rotating hole 201 is rotatably connected to the horizontal rotating shaft 101; a gradually enlarged opening is arranged at the other end of the fork head 200, and a mounting portion 210 is arranged at the upper end of the rotating hole 201 of the fork head 200; and the lower end of the operating rod 300 is detachably connected to the mounting portion 210. In this embodiment, the fork head 200 is rotatably mounted on the support seat 100 through the rotating hole 201 and the horizontal rotating shaft 101, the operating rod 300 and the mounting portion 210 of the fork head 200 are detachably connected, the fork head 200 can clamp the lower end of the anchor bolt and fix the lower end of the anchor bolt, and by swinging the operating rod 300, the lower end of the anchor bolt can be controlled to be slightly lifted or lowered, so as to facilitate the insertion of the lower end of the anchor bolt into the lower anchor plate. Specifically, when in use, firstly, the anchor bolt is moved to the installation position by the lifting equipment, and the upper end of the anchor bolt is inserted into the hole set in the upper anchor plate, and then the support seat 100 is placed on the upper end surface of the lower anchor plate, the thin nut at the lower end of the anchor bolt is adjusted, and the fork head 200 is forked to the lower part of the anchor bolt and abuts against the lower end surface of the thin nut. Further, by swinging the operating rod 300, the bolt is lifted or lowered. In this embodiment, a lever structure with the horizontal rotating shaft 101 as the fulcrum is adopted, which saves time and effort and greatly improves work efficiency. In addition, the operating rod 300 and the mounting portion 210 of the fork head 200 are detachably connected, which is convenient for replacing operating rods 300 of different models and sizes to change the lever arm of the lever structure. When targeting anchor bolts of different weights, operating rods 300 of different lengths can be used, thereby improving the practicality of the device. In addition, one end of the fork head 200 is provided with a gradually enlarged opening, and anchor bolts of different diameters can be clamped through the design of this structure, which not only has a good fixing effect, but also improves the scope of use of the device.
[0032] In some embodiments of the utility model, the support base 100 includes a chassis 110, a horizontal turntable 120 and a coupling base 130; a mounting groove 111 is provided on the chassis 110, and the horizontal turntable 120 is rotatably provided in the mounting groove 111; the coupling base 130 is installed on the horizontal turntable 120, and the upper end of the coupling base 130 is rotatably connected to the horizontal rotating shaft 101. In this embodiment, by setting a horizontal turntable 120, the horizontal angle can be adjusted. Specifically, when in use, the support seat 100 is placed on the upper end surface of the lower anchor plate, the thin nut at the lower end of the anchor bolt is adjusted, the fork head 200 is forked to the lower part of the anchor bolt, and abuts against the lower end surface of the thin nut. Further, the operating rod 300 is controlled to rotate around the horizontal rotation axis 101, so that the lower end of the anchor bolt can be raised or lowered until the lower part of the anchor bolt is higher than the upper end surface of the lower anchor plate. Further, by rotating the operating rod 300 around the vertical axis, the fork head 200 can be rotated horizontally, so as to align the lower part of the anchor bolt with the hole of the lower anchor plate. Further, the fork head 200 is withdrawn to fix the anchor bolt to the specified position. The design of this structure can not only realize the lifting or lowering of the anchor bolt, but also realize a small angle rotation, which is convenient for aligning the anchor bolt.
[0033] In some embodiments of the utility model, a plurality of anti-skid grooves 121 are provided on the outer circumference of the horizontal turntable 120. In this embodiment, in order to avoid misoperation when lifting or lowering the anchor bolt, by providing a plurality of anti-skid grooves 121 on the outer circumference of the horizontal turntable 120, the rotation resistance of the horizontal turntable 120 can be increased, and the power required for rotation can be increased. In this embodiment, the horizontal turntable 120 and the mounting groove 111 adopt an interference fit. The portions between adjacent anti-skid grooves 121 can closely abut against the inner circumferential wall of the mounting groove 111, so that the rotation resistance of the horizontal turntable 120 in the anti-skid grooves 121 is increased.
[0034] In some embodiments of the utility model, an elastic component 140 is provided on the support seat 100, and the elastic component 140 includes a sleeve 141, a spring 142 and a guide rod 143. The sleeve 141 is provided on the horizontal turntable 120; the guide rod 143 is slidably provided in the sleeve 141, and a support block 144 is provided at the upper end of the guide rod 143. The spring 142 is sleeved on the guide rod 143, and one end of the spring 142 abuts against the support block 144, and the other end abuts against the sleeve 141; a reset shaft 211 is provided at one end of the mounting portion 210, and the reset shaft 211 abuts against the support block 144. In this embodiment, by providing an elastic gradual movement, the operating rod 300 can be kept in a vertical state under normal conditions, and the anchor bolt can be easily reset after the anchor bolt is lifted, saving time and effort.
[0035] In some embodiments of the present invention, a reinforcing rib 220 is provided at the connection between the mounting portion 210 and the fork head 200. In this embodiment, the fork head 200 is an L-shaped structure, and the mounting portion 210 is vertically arranged on the fork head 200. By providing the reinforcing rib 220 at the connection between the mounting portion 210 and the fork head 200, the structural strength of the fork head 200 can be improved, thereby improving the service life of the fork head 200.
[0036] In some embodiments of the present invention, the thickness of the fork head 200 gradually decreases in the direction away from the rotating hole 201. Through the design of this structure, the thickness of the fork head 200 gradually decreases toward the distal end in the horizontal direction, and the thickness of the end of the fork head 200 is controlled to be 2 cm to 5 cm. It is convenient for the fork head 200 to be inserted into the gap at the lower end of the anchor bolt or the lower end surface of the thin nut.
[0037] In some embodiments of the utility model, the lower end of the operating rod 300 is provided with a plurality of first mounting holes 301, the mounting portion 210 is provided with second mounting holes 212 corresponding to the first mounting holes 301, and the first mounting holes 301 and the second mounting holes 212 are connected by fixing bolts 310. Through the design of this structure, the fastening ability of the operating rod 300 and the mounting portion 210 can be improved, and the operating rod 300 is prevented from rotating.
[0038] In some embodiments of the present invention, a handle 320 is provided at the upper end of the operating rod 300. The handle 320 is provided to facilitate the operator to control the operating rod 300.
[0039] In some embodiments of the utility model, the lower end of the support seat 100 is rotatably provided with multiple sets of rollers 150. By arranging the rollers 150 at the lower end of the support seat 100, it is convenient for the support seat 100 to move on the lower anchor plate, thereby improving the maneuverability of the device.
[0040] In some embodiments of the utility model, an anti-skid layer is provided on the outer circumference of the roller 150. In this embodiment, the support seat 100 usually needs to be fixed on the lower anchor plate, and the support seat 100 needs to be moved only when the anchor bolt is too far away from the pre-installed position on the lower anchor plate. Therefore, under normal circumstances, it is not necessary to move the support seat 100. In this embodiment, by providing an anti-skid layer on the outer circumference of the roller 150, it is possible to avoid the support seat 100 from moving by mistake. In this embodiment, the anti-skid layer is made of a structure made of polyurethane, which has the advantages of good wear resistance and anti-skid properties. At the same time, it also has the advantages of high mechanical strength and tear strength.
[0041] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of ordinary technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A prestressed anchor bolt auxiliary installation device, characterized in that: include: A support base, wherein a horizontal rotating shaft is disposed at the upper end of the support base; A fork head, wherein one end of the fork head is provided with a rotation hole, and the rotation hole is rotationally connected to the horizontal rotation shaft; the other end of the fork head is provided with a gradually enlarged opening, and the fork head is provided with a mounting portion at the upper end of the rotation hole; An operating rod, the lower end of which is detachably connected to the mounting portion.
2. The prestressed anchor bolt auxiliary installation device according to claim 1, characterized in that: The support seat includes a chassis, a horizontal turntable and a coupling seat; a mounting groove is arranged on the chassis, and the horizontal turntable is rotatably arranged in the mounting groove; the coupling seat is installed on the horizontal turntable, and the upper end of the coupling seat is rotatably connected to the horizontal rotating shaft.
3. The prestressed anchor bolt auxiliary installation device according to claim 2, characterized in that: A plurality of anti-slip grooves are arranged on the outer peripheral side of the horizontal turntable.
4. The prestressed anchor bolt auxiliary installation device according to claim 2, characterized in that: An elastic component is arranged on the support seat, and the elastic component includes a sleeve, a spring and a guide rod, and the sleeve is arranged on the horizontal turntable; the guide rod is slidably arranged in the sleeve, and a support block is arranged on the upper end of the guide rod, and the spring is sleeved on the guide rod, one end of the spring abuts against the support block, and the other end abuts against the sleeve; a reset shaft is arranged at one end of the mounting portion, and the reset shaft abuts against the support block.
5. The prestressed anchor bolt auxiliary installation device according to claim 4, characterized in that: A reinforcing rib is provided at the connection between the mounting portion and the fork head.
6. The prestressed anchor bolt auxiliary installation device according to claim 5, characterized in that: The thickness of the fork head gradually decreases in a direction away from the rotating hole.
7. The prestressed anchor bolt auxiliary installation device according to claim 1, characterized in that: A plurality of first mounting holes are arranged at the lower end of the operating rod, and a second mounting hole is arranged on the mounting portion corresponding to the first mounting holes, and the first mounting hole and the second mounting hole are connected by fixing bolts.
8. The prestressed anchor bolt auxiliary installation device according to claim 7, characterized in that: A handle is arranged on the upper end of the operating rod.
9. The prestressed anchor bolt auxiliary installation device according to claim 1, characterized in that: The lower end of the support seat is rotatably provided with multiple groups of rollers.
10. The prestressed anchor bolt auxiliary installation device according to claim 9, characterized in that: An anti-slip layer is provided on the outer peripheral side of the roller.