Advanced drilling machine and full-face heading machine
By designing the movable power head and bracket of the advanced drilling rig, and utilizing the cooperation of the transverse track and the transverse movable seat, the problem of the space occupied by the advanced drilling rig on the full-section tunnel boring machine is solved, which facilitates the passage of personnel and material storage, and at the same time ensures the safety of the equipment. Works normally.
Patent Information
- Application Number
- CN202421216010.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-30
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-05-30
AI Technical Summary
The advanced drilling rig on the existing full-section boring machine occupies the pedestrian passage and material storage space of the main beam of the boring machine when it is not working, resulting in inconvenient passage and inconvenient material storage.
An advanced drilling rig is designed whose power head and bracket can be moved to one side of the main beam of the tunnel boring machine through the cooperation of the transverse track and the transverse movable seat, thereby freeing up space. The design includes a transverse rail and a transverse movable seat. The former is installed along the left and right directions of the main beam of the tunnel boring machine. The latter cooperates with the transverse rail and can be limited in the up and down and front and rear directions to ensure that the leading drilling rig can withstand the overturning moment during operation.
By moving the power head and bracket of the advance drilling rig to one side of the main beam, the problem of occupying space when not working is solved, freeing up pedestrian passages and material storage space, and ensuring the normal operation of the advance drilling rig when working.
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Figure CN222376491U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to tunneling equipment for lined or unlined tunnels or adit, in particular to an advance drilling machine and a full-face tunneling machine. Background Art
[0002] In addition to traditional highway, rail and other transportation tunnels, full-face tunnel boring machines (shield machines, TBMs, etc.) are currently also widely used in tunnel construction in mining and other fields. Due to the deep burial depth of tunnels in the mining field, the underground geological conditions are complex. For example, there may be karst caves, toxic gas areas, faults and other geological conditions. If they are not handled in advance, on the one hand, it will affect the normal excavation of the equipment, and on the other hand, it will also affect the safety of the construction workers. Therefore, it is necessary to conduct preliminary exploration of the geological conditions in front of the excavation face and take different safety response measures for different geological conditions. In order to pre-explore the geological conditions in front of the excavation face, some current full-face tunnel boring machines are equipped with advance drilling rigs.
[0003] The structure and installation method of the existing advance drilling rig for full-section tunnel boring machines can be seen in the Chinese utility model patent with authorization announcement number CN211258618U and authorization announcement date August 14, 2020. The patent discloses an advance drilling rig positioning and adjustment device for a TBM rock tunnel boring machine, in which the disclosed advance drilling rig is directly installed on the main beam of the TBM. During operation, the positioning adjustment device can be used to achieve up and down pitch swings and left and right rotation swings, thereby drilling holes at different positions.
[0004] The above patent discloses a typical installation method and structure of the advance drilling rig, which is to install it directly in the middle of the main beam of the tunnel boring machine, and be able to perform pitch swing and left and right rotation. However, in actual engineering, the main beam of the tunnel boring machine is usually used as a pedestrian walkway and material storage point, and in some cases, the utilization rate of the advance drilling rig is not high. And because the advance drilling rig is often large in structure, when it is installed in the middle of the main beam of the tunnel boring machine, it will occupy the pedestrian walkway and material storage space, resulting in problems such as poor passage of personnel and inconvenient material storage. Utility Model Content
[0005] The purpose of the utility model is to provide an advance drilling rig, so that when not in use, the power head and its bracket and other parts of the advance drilling rig that occupy a large space can be moved to one side of the main beam of the tunnel boring machine, thereby freeing up the space at the corresponding position of the main beam of the tunnel boring machine, thereby solving the problem that the advance drilling rig occupies the pedestrian passage and material storage space of the main beam of the tunnel boring machine when not working.
[0006] At the same time, the purpose of the utility model is also to provide a full-face tunnel boring machine using the above-mentioned advance drilling rig to solve the problems of inconvenience in personnel passage and material storage existing in the full-face tunnel boring machine equipped with the advance drilling rig.
[0007] In order to solve the above problems, the advance drilling rig of the utility model adopts the following technical solutions: the advance drilling rig includes a power head and a power head bracket, the power head bracket is configured with a base, the base includes a transverse rail arranged on the main beam of the tunnel boring machine along the left and right directions and a transverse movable seat cooperating with the transverse rail, so that when the advance drilling rig is installed on the adapted main beam of the tunnel boring machine, the power head and the power head bracket can be moved to the left and / or right side of the main beam of the tunnel boring machine to avoid the pedestrian passage and material storage point, and the transverse movable seat cooperates with the transverse rail in the upper and lower and front and rear directions.
[0008] Beneficial effects: The advance drilling rig of the utility model is an improved invention. Specifically, the utility model configures a base on the power head bracket of the advance drilling rig, and sets the base to a structural form in which a transverse track cooperates with a transverse moving seat. When in use, the transverse track can be installed on the main beam of the tunnel boring machine along the left and right directions of the main beam of the tunnel boring machine. Therefore, the transverse moving seat can cooperate with the transverse track to drive the power head bracket and the power head to move left and right, so that when the advance drilling rig is not working, the power head and the power head bracket are moved to the left and / or right side of the main beam of the tunnel boring machine to avoid the pedestrian passage and material storage point. At the same time, since the transverse moving seat cooperates with the transverse track in the upper and lower and front and rear directions, it can also ensure that the advance drilling rig can withstand the overturning moment when working, ensuring its normal operation. In summary, the advance drilling rig of the utility model solves the problem that the existing advance drilling rig occupies the pedestrian passage and material storage space of the main beam of the tunnel boring machine when not working.
[0009] Furthermore, the transverse track includes front and rear guide rails that are spaced apart, and adjacent sides of the front and rear guide rails are provided with slots that cooperate with the guide of the movable seat.
[0010] Furthermore, the length of the transverse track is not less than 1 / 2 of the width of the main beam of the adapted tunnel boring machine, so that the transverse moving seat can move in the left and right directions to both sides of the center line of the main beam of the tunnel boring machine.
[0011] Furthermore, the length of the transverse track is not less than 2 / 3 of the width of the main beam of the adapted tunnel boring machine.
[0012] Furthermore, a transverse driving device is connected to the transverse moving seat, and the transverse driving device has a connecting seat for connecting to the main beam of the adapted tunnel boring machine.
[0013] Furthermore, the transverse driving device is a transverse driving cylinder.
[0014] Furthermore, the connecting seat includes a hinge seat and a cylinder connecting member hingedly mounted on the hinge seat, and the cylinder connecting member is fixedly connected to the cylinder body of the transverse driving cylinder.
[0015] Furthermore, the cylinder connecting piece is a clamp.
[0016] Furthermore, when the advance drilling rig is mounted to an adapted tunnel boring machine main beam, the height of the connection point between the transverse moving seat and the transverse moving drive device is equal to the height of the connection point between the transverse moving drive device and the connection seat.
[0017] The full-face tunnel boring machine of the utility model adopts the following technical solutions:
[0018] A full-section tunnel boring machine comprises a main beam on which an advance drilling rig is installed. The advance drilling rig comprises a power head and a power head bracket. The power head bracket is provided with a base. The base comprises a transverse track arranged on the main beam along the left-right direction and a transverse movable seat matched with the transverse track, so that the power head and the power head bracket can be moved to the left and / or right side of the tunnel boring machine main beam to avoid pedestrian passages and material storage points. The transverse movable seat matches the transverse track in upper and lower and front-back directions.
[0019] Beneficial effects: The full-section tunnel boring machine of the utility model is an improved invention. Specifically, the full-section tunnel boring machine of the utility model is provided with a base for the power head bracket of its advance drilling rig, and the base is set to a structural form in which a transverse track cooperates with a transverse movable seat. When in use, the transverse track can be installed on the main beam along the left and right directions of the main beam, thereby the transverse movable seat can cooperate with the transverse track to drive the power head bracket and the power head to move left and right, so that when the advance drilling rig is not working, the power head and the power head bracket are moved to the left and / or right sides of the main beam to avoid the pedestrian passage and the material storage point. At the same time, since the transverse movable seat cooperates with the transverse track in the upper and lower and front and rear directions, it can also ensure that the advance drilling rig can withstand the overturning moment when working, and ensure its normal operation. In summary, the full-section tunnel boring machine of the utility model solves the problems of inconvenience in personnel passage and material storage in the full-section tunnel boring machine equipped with an advance drilling rig.
[0020] Furthermore, the transverse track includes front and rear guide rails that are spaced apart, and adjacent sides of the front and rear guide rails are provided with slots that cooperate with the guide of the movable seat.
[0021] Furthermore, the length of the transverse track is not less than 1 / 2 of the width of the main beam, so that the transverse moving seat can move in the left and right directions to both sides of the center line of the main beam of the tunnel boring machine.
[0022] Furthermore, the length of the transverse rail is not less than 2 / 3 of the width of the main beam.
[0023] Furthermore, a transverse driving device is connected to the transverse moving seat, and the transverse driving device has a connecting seat for connecting with the main beam.
[0024] Furthermore, the transverse driving device is a transverse driving cylinder.
[0025] Furthermore, the connecting seat includes a hinge seat and a cylinder connecting member hingedly mounted on the hinge seat, and the cylinder connecting member is fixedly connected to the cylinder body of the transverse driving cylinder.
[0026] Furthermore, the cylinder connecting piece is a clamp.
[0027] Furthermore, the height of the connection point between the transverse moving seat and the transverse driving device is equal to the height of the connection point between the transverse driving device and the connecting seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 This is a front view of the embodiment 1 of the advance drilling machine of the utility model when it is installed on the main beam of the tunnel boring machine;
[0029] Figure 2 It is a left view of Example 1 of the advance drilling rig of the utility model when it is installed on the main beam of the tunnel boring machine.
[0030] In the figure: 101, main beam; 102, advance drilling rig; 21, power head; 22, slewing mechanism; 23, connecting mechanism; 24, pitch drive cylinder; 103, transverse track; 104, transverse moving seat; 41, cross beam; 42, support plate; 43, slider; 44, connecting arm; 105, transverse driving cylinder; 106, connecting seat; 61, hinge seat; 62, clamp. DETAILED DESCRIPTION
[0031] During the excavation of a full-face tunnel boring machine, such as a TBM, the top of the main beam of the tunnel boring machine is usually used as a pedestrian passage and material storage point due to the limited underground space and the large number of equipment. After the advance drilling machine 102 is arranged in the middle of the left and right directions of the main beam 101, the space on the left and right sides of the advance drilling machine 102 will be limited at the same time, and it is not enough to be used as a pedestrian passage and material storage point. In fact, the width of the power head 21 and the power head bracket of the advance drilling machine 102, which occupy the most space in the left and right directions, is smaller than the width of the main beam 101. Therefore, arranging the advance drilling machine close to the left or right side of the main beam 101 can make room for a pedestrian passage and material storage space on the other side. At the same time, in order to ensure that the advance drilling machine 102 still has a sufficient operating range in the left and right directions when in use, the advance drilling machine 102 can be installed on the main beam 101 with adjustable left and right positions.
[0032] The technical solution of the advance drilling machine 102 of the present utility model is proposed based on the above concept. Specifically, the present utility model is equipped with a base for the advance drilling machine 102. When in use, the advance drilling machine 102 can be installed on the main beam 101 as a whole through the base, rather than installing the advance drilling machine 102 directly on the main beam 101. In order to make the position of the advance drilling machine 102 on the main beam 101 adjustable to make room for pedestrian passages or material storage space, the base includes a transverse track 103 and a transverse moving seat 104 that cooperates with the transverse track 103. The "transverse" in the transverse track 103 refers to the direction of the length extension of the main beam 101, that is, the longitudinal direction. In other words, the transverse track 103 is installed on the main beam 101 along the left and right direction of the main beam 101 when in use. The transverse moving seat 104 can reciprocate along the transverse track 103, thereby moving left and right on the main beam 101, and then reach the corresponding working position and the position (left and / or right side of the main beam 101) that can make room for pedestrian passages and material storage space.
[0033] In order for the advanced drilling machine 102 to work properly, it is necessary to ensure that it can be stably supported during operation, and cannot tip over or move longitudinally. The transverse moving seat 104 and the transverse track 103 are limited in the up and down and front and back directions. From the above description of the purpose of the transverse track 103 and the transverse moving seat 104, it can be known that the track can be a track of any structure such as a single track, a double track, a wheel track, a slide track, etc., and the transverse moving seat 104 can also be a moving seat of any structure, for example, the transverse moving seat 104 can be a frame-type structure or a structure with a panel. All of the above are within the protection scope of the advanced drilling machine of the utility model.
[0034] In order to facilitate the adjustment of the position of the power head 21 and the power head bracket, a transverse driving device can be connected to the transverse moving seat 104. The function of the transverse driving device is to drive the transverse moving seat 104 to move back and forth. Therefore, as long as it is a driving device that can output reciprocating motion, it is feasible, such as a cylinder, a screw nut mechanism, a gear rack mechanism, etc., which are all within the protection scope of the present utility model.
[0035] The structure of the embodiment 1 of the advance drilling rig of the utility model is as follows Figure 1-2As shown, in this embodiment, the power head bracket includes a slewing mechanism 22, a connecting mechanism 23 and a pitch driving cylinder 24, wherein the power head 21 is installed on the slewing mechanism 22, and can swing left and right around the vertical rotation center under the action of the slewing mechanism 22, so as to have a wider construction range in the left and right directions. The slewing mechanism 22 is installed on the connecting mechanism 23, and the connecting mechanism 23 specifically adopts a swing seat that can be pitched and swung, and a hinge structure is set at its rear end, and the pitch driving cylinder 24 is connected to the front end. When in use, the connecting mechanism 23 can be installed on the corresponding carrier through the hinge structure, and the other end of the pitch driving cylinder 24 is also connected to the corresponding carrier. The connecting mechanism 23 is driven to pitch and swing around the hinge axis of the hinge structure through the extension and contraction of the pitch driving cylinder 24, so that the advanced drilling rig has a wider operating range in the up and down directions. The above-mentioned structure of the advance drilling rig 102 is prior art. Although its structure is described in detail in this embodiment, those skilled in the art should be able to know that in the present utility model, the structure of the above-mentioned part of the advance drilling rig can adopt any structure existing in the prior art, which should be within the protection scope of the present utility model.
[0036] Combination Figure 1 , 2 It can be seen that in this embodiment, the transverse track 103 adopts a double track, which includes a front guide rail and a rear guide rail arranged on the main beam one after the other when in use, wherein the adjacent sides of the front and rear guide rails, that is, the rear side of the front guide rail and the front side of the rear guide rail are respectively provided with a card slot, the function of the card slot is to limit the transverse moving seat 104 in the front and rear and up and down directions, and at the same time play a role in guiding the left and right movement of the transverse moving seat 104. Figure 1 , 2 In the illustrated embodiment, the front and rear guide rails are both in a split structure, including a horizontal bottom plate, a vertical upright plate, and a horizontal top plate. However, those skilled in the art should understand that in some embodiments, the front and rear guide rails can also be in an integrated structure, and slots can be opened thereon by machining or the like. In addition, although the transverse track in Example 1 adopts a double-track structure, in some other embodiments, the transverse track can also be in a single track, such as an I-beam track, which will not be described in detail here.
[0037] The length of the transverse track 103 determines the movement range of the transverse moving seat, that is, determines the transverse movement range of the power head 21. Therefore, in order to ensure that one side of the advance drilling rig 102 can leave enough space on the main beam 101, the length of the transverse track 103 should generally not be less than 1 / 2 of the width of the main beam 101. In this case, the transverse track 103 can be arranged on the left or right side of the main beam 101 to achieve the switching of the position of the power head 21 between the middle and the left or right side of the main beam 101. Of course, in order to ensure that the advance drilling rig 102 has a wider operating range in the width direction of the main beam 101, the length of the transverse track 103 can be appropriately lengthened, for example, greater than or equal to 2 / 3 of the width of the main beam 101. Figure 2 It can be seen that in Figure 1 , 2 In the embodiment shown, the length of the transverse rail 103 reaches 4 / 5 of the width of the main beam 101. When the length of the transverse rail 103 is longer, it is arranged in the middle of the main beam 101 in the left-right direction, for example Figure 2 This structure is shown in the illustrated embodiment.
[0038] exist Figure 1 , Figure 2 In the illustrated embodiment, the transverse moving seat 104 adopts a "J"-shaped structure, which includes a top crossbeam 41 and support plates 42 at the front and rear sides of the crossbeam, and a slider 43 that slides with the above-mentioned slot is installed at the bottom of the outer side surface of the support plate 42. The transverse moving seat 104 constitutes the installation base of the power head bracket, the hinge structure of the connecting mechanism 23 is connected to the rear support plate of the transverse moving seat 104, and the pitch drive cylinder 24 is connected to the front side plate of the transverse moving seat 104. A space is formed between the front and rear support plates at the position below the crossbeam 41, and the space can be used for the corresponding components to pass through laterally. It should be specially noted here that although in Figure 1 , 2 In the embodiment shown, the transverse moving seat 104 cooperates with the transverse guide rail 103 through a slider. However, in some embodiments, the transverse moving seat 104 can also cooperate with the transverse guide rail 103 through structures such as rollers, which should also be within the protection scope of the present utility model.
[0039] like Figure 2 As shown, in the embodiment 1 of the advanced drilling machine 102, a lateral movement drive device is connected to the lateral movement seat 104, and the lateral movement drive device here adopts a lateral movement drive cylinder 105, and the lateral movement drive device has a connecting seat 106 for connecting with the main beam 101, and the connecting seat 106 includes a hinge seat 61 and a cylinder body connecting member hingedly mounted on the hinge seat, and the cylinder body connecting member is fixedly connected to the cylinder body of the lateral drive cylinder, and specifically adopts a clamp 62 here. Figure 2It can be seen that the transverse driving device is arranged horizontally, one end of which is connected to the connecting seat 106, and the other end passes through the space below the transverse moving seat 104 and is connected to the connecting arm 44 extending downward from the transverse moving seat 104. The connection here is specifically hinged. Figure 2 In the illustrated embodiment, a transverse driving device is provided, but in some cases, the transverse driving device may be omitted, in which case the transverse moving seat may be moved manually with the aid of auxiliary tools on site.
[0040] Embodiment of the full-face tunnel boring machine of the utility model:
[0041] like Figure 1 , 2 As shown, in one embodiment, the full-face tunnel boring machine is specifically a TBM, which includes a main beam 101 and an advance drilling machine 102 installed on the main beam. The structure of the main beam is the prior art, and the advance drilling machine 102 is the advance drilling machine of the utility model. Its specific structure can be referred to the embodiment of the advance drilling machine, which will not be described here.
Claims
1. An advance drilling rig, comprising a power head and a power head support, characterized in that: The power head bracket is configured with a base, which includes a transverse rail arranged on the main beam of the tunnel boring machine along the left and right directions and a transverse moving seat cooperating with the transverse rail, so that when the advance drilling rig is installed on the adapted tunnel boring machine main beam, the power head and the power head bracket can be moved to the left and / or right side of the tunnel boring machine main beam to avoid the pedestrian passage and material storage point, and the transverse moving seat cooperates with the transverse rail in the upper and lower and front and rear directions.
2. The advance drilling rig according to claim 1, characterized in that: The transverse track comprises a front guide rail and a rear guide rail which are arranged at intervals, and adjacent side surfaces of the front guide rail and the rear guide rail are provided with a clamping groove which cooperates with the guide of the moving seat.
3. The advance drilling rig according to claim 1 or 2, characterized in that: The length of the transverse track is not less than 1 / 2 of the width of the main beam of the adapted tunnel boring machine, so that the transverse moving seat can move in the left and right directions to both sides of the center line of the main beam of the tunnel boring machine.
4. The advance drilling rig according to claim 3, characterized in that: The length of the transverse track is not less than 2 / 3 of the width of the main beam of the adapted tunnel boring machine.
5. The advance drilling machine according to claim 1, characterized in that: A transverse driving device is connected to the transverse moving seat, and the transverse driving device has a connecting seat for connecting with the main beam of the adapted tunnel boring machine.
6. The advance drilling machine according to claim 5, characterized in that: The transverse driving device is a transverse driving cylinder.
7. The advance drilling machine according to claim 6, characterized in that: The connecting seat comprises a hinge seat and a cylinder connecting piece hingedly mounted on the hinge seat, and the cylinder connecting piece is fixedly connected to the cylinder body of the transverse driving cylinder.
8. The advance drilling machine according to claim 7, characterized in that: The cylinder connecting piece is a clamp.
9. The advance drilling rig according to any one of claims 5 to 8, characterized in that: When the advance drilling rig is mounted on the main beam of the matching tunnel boring machine, the height of the connection point between the lateral movement seat and the lateral movement driving device is equal to the height of the connection point between the lateral movement driving device and the connection seat.
10. A full-face tunnel boring machine, comprising a main beam, on which an advance drilling machine is mounted, characterized in that: The advance drilling rig is the advance drilling rig described in any one of claims 1-9.
Citation Information
Patent Citations
Advanced drilling machine positioning and adjusting device of TBM rock roadway heading machine
CN211258618U
Cited By
Tunneling device integrating advanced drilling machine and guniting robot and tunneling process of tunneling device
CN121138908A