Inductor die-casting multi-channel feeding assembly
By designing the inductive die-casting multi-channel feeding component and utilizing the collaborative work of the feeding component, transfer component, typesetting component and implanted component, the problems of low efficiency, many fixtures and high costs in the existing technology have been solved, and multiple solutions have been achieved. Improvement of feed channel feeding and production efficiency.
Patent Information
- Application Number
- CN202420224032.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-30
- Publication Date
- 2025-01-21
- Estimated Expiration
- 2034-01-30
AI Technical Summary
The existing inductive die-casting technology is inefficient, has a large number of fixtures and is costly in the process of material packing and cutting, making it difficult to meet the needs of large-scale production.
Design an inductive die-casting multi-channel feeding component. Through the collaborative work of the feeding component, cutting component, typesetting component and implant component, multiple channels can be fed simultaneously, reducing the number of fixtures and optimizing the layout.
It realizes simultaneous feeding of materials from multiple feed channels, reduces the number of fixtures and the cost of the whole machine, and improves production efficiency.
Smart Images

Figure CN222380414U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of inductor production, and particularly relates to an inductor die-casting multi-channel feeding component. Background Art
[0002] One-piece molded inductors, also known as die-cast inductors, are inductors made by die-casting iron powder using an one-piece molded inductor machine. One-piece molded inductors are made by implanting a hollow coil into a mold and filling it with magnetic powder for die-casting. Compared with the traditional magnetic sealing mode, one-piece molded inductors are upgraded products of winding inductors. They are mainly used for power conversion and have the advantages of high current resistance, stable electromagnetic characteristics, stable temperature rise, low audible noise, low radiated noise, and impact resistance. They are suitable for mobile phones, automobiles, aviation, communications and other fields. They are also widely recognized in DC-DC power management modules for thin and light smart mobile terminal products and have been widely used.
[0003] However, there are some problems with the existing technology: when the inductor material is die-cast, it is necessary to fill and unload the material into the jig. The commonly used method on the market is to use a robot to implant the inductor material into the jig separately, and then rely on multiple jigs to circulate into the die-casting machine to achieve the purpose of automation. This method is inefficient, requires more jigs, and has a high cost, which cannot meet the requirements of large-scale production. Therefore, we propose an inductor die-casting multi-channel feeding component. Utility Model Content
[0004] In view of the problems existing in the prior art, the purpose of the utility model is to provide an inductor die-casting multi-channel feeding component, which feeds the jig of the layout component through the feeding component on the equipment, and the cutting component takes out the inductor material on the layout component and transports it and implants it into the die-casting machine for die-casting. After the die-casting is completed, the unloading action is performed and the process is completed, thereby achieving the effect of feeding multiple channels at the same time, reducing the number of jigs, optimizing the layout, effectively reducing the cost of the whole machine, and improving production efficiency.
[0005] The utility model is implemented as follows: an inductive die casting multi-channel feeding assembly comprises:
[0006] A frame, a feeding assembly is fixedly mounted on one end of the upper surface of the frame, a cutting assembly is fixedly mounted on the other end of the upper surface of the frame, the feeding assembly is transmission-connected with the cutting assembly, a typesetting assembly is fixedly mounted on the middle end of the upper surface of the frame, and the typesetting assembly is located between the feeding assembly and the cutting assembly, an implantation assembly is arranged on one side of the frame, and a die-casting machine is arranged on the other side of the frame.
[0007] Optionally, the feeding assembly includes a feeding mounting plate, a first screw module is fixedly mounted on one side of the feeding mounting plate, the first screw module is arranged in a U shape, and a first driving motor is arranged at the lower end of the first screw module.
[0008] Optionally, a vibration plate is fixedly mounted on one end of the upper surface of the feeding mounting plate, a first feeder is fixedly mounted on the middle end of the upper surface of the feeding mounting plate, a second feeder is fixedly mounted on the other end of the upper surface of the feeding mounting plate, a material channel mounting plate is fixedly mounted on the upper surface of the second feeder, and a feed channel is arranged on the surface of the material channel mounting plate.
[0009] Optionally, the cutting assembly includes a second screw module, a second drive motor is fixedly mounted on one side of the second screw module, a rear module mounting seat is arranged on the upper surface of the second screw module, and upper and lower module mounting seats are fixedly mounted on one side of the upper surface of the rear module mounting seat.
[0010] Optionally, a third screw module is fixedly mounted on one end of the upper surface of the rear module mounting seat, a third drive motor is fixedly mounted on one end of the third screw module, a loading cross plate is slidably connected to one side of the third screw module, a loading arm is fixedly mounted on one side of the loading cross plate, and a plurality of groups of vacuum suction heads are arranged on the lower surface of the loading arm from left to right.
[0011] Optionally, the implant component includes a fourth screw module, a fourth drive motor is fixedly installed at one end of the fourth screw module, an implant arm is provided on one side of the fourth screw module, a cylinder is fixedly installed on one side of the implant arm, a material picking and releasing guide plate is provided on the side wall of the fourth screw module, and the material picking and releasing guide plate is located on one side of the cylinder.
[0012] Optionally, the typesetting component includes a fifth screw module, a fifth driving motor is fixedly mounted on one end of the fifth screw module, and a transfer implantation mold is arranged on the upper surface of the fifth screw module.
[0013] Compared with the prior art, the beneficial effects of the utility model are:
[0014] Through the feeding component on the equipment, the cutting component feeds the jig of the layout component, and the implanting component takes out the inductor material on the layout component and transports and implants it into the die-casting machine for die-casting. After the die-casting is completed, the unloading action is performed and the process is completed, thereby achieving the effect of feeding multiple channels at the same time, reducing the number of jigs, optimizing the layout, effectively reducing the cost of the whole machine, and improving production efficiency.
[0015] Other features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a structural schematic diagram provided by the utility model;
[0017] Figure 2 It is a schematic diagram of the feeding assembly provided by the utility model;
[0018] Figure 3 It is a schematic diagram of the cutting and shifting assembly provided by the utility model;
[0019] Figure 4 It is a schematic diagram of the implant assembly provided by the utility model;
[0020] Figure 5 It is a schematic diagram of a typesetting component provided by the utility model.
[0021] In the figure: 1, frame; 2, feeding assembly; 201, first screw module; 202, first drive motor; 203, feeding mounting plate; 204, vibration plate; 205, first feeder; 206, second feeder; 207, material channel mounting plate; 208, feeding flow channel; 3, cutting assembly; 301, second screw module; 302, second drive motor; 303, rear module mounting seat; 304, upper and lower module mounting seats; 305, third screw module; 306, third drive motor; 307, loading cross plate; 308, loading arm; 309, vacuum suction head; 4, implantation assembly; 401, fourth screw module; 402, fourth drive motor; 403, implantation arm; 404, cylinder; 405, material pick-up and discharge guide plate; 5, die-casting machine; 6, typesetting assembly; 601, fifth drive motor; 602, fifth screw module; 603, transfer implantation mold. DETAILED DESCRIPTION
[0022] In order to further understand the content, features and effects of the utility model, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.
[0023] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless otherwise specifically stated.
[0024] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
[0025] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered as part of the specification.
[0026] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
[0027] The structure of the utility model is described in detail below in conjunction with the accompanying drawings.
[0028] like Figures 1 to 5 As shown, an inductive die-casting multi-channel feeding assembly provided by an embodiment of the utility model includes:
[0029] A frame 1, a feeding component 2 is fixedly installed at one end of the upper surface of the frame 1, a cutting component 3 is fixedly installed at the other end of the upper surface of the frame 1, the feeding component 2 is transmission-connected with the cutting component 3, a typesetting component 6 is fixedly installed at the middle end of the upper surface of the frame 1, and the typesetting component 6 is located between the feeding component 2 and the cutting component 3, an implantation component 4 is arranged on one side of the frame 1, and a die-casting machine 5 is arranged on the other side of the frame 1, the equipment is fed by the feeding component 2 and the cutting component 3 to the jig of the typesetting component 6, the implantation component 4 takes out the inductive material on the typesetting component 6 and transports it to the die-casting machine 5 for die-casting, and the unloading action is performed after the die-casting is completed, and the process is completed, wherein the frame 1, the feeding component 2, the cutting component 3, the typesetting component 6, and the implantation component 4 are an integral mechanism arranged on the left side of the die-casting machine 5.
[0030] The feeding assembly 2 includes a feeding mounting plate 203, on one side of which a first screw module 201 is fixedly mounted. The first screw module 201 is arranged in a U shape, and a first driving motor 202 is arranged at the lower end of the first screw module 201. The first screw module 201 drives the vibration plate 204 and the first feeder 205 to move under the drive of the first driving motor 202.
[0031] A vibration disk 204 is fixedly mounted on one end of the upper surface of the feeding mounting plate 203, a first feeder 205 is fixedly mounted on the middle end of the upper surface of the feeding mounting plate 203, a second feeder 206 is fixedly mounted on the other end of the upper surface of the feeding mounting plate 203, a material channel mounting plate 207 is fixedly mounted on the upper surface of the second feeder 206, a material supply channel 208 is arranged on the surface of the material channel mounting plate 207, the first feeder 205 and the second feeder 206 deliver the material to the material supply channel 208 to wait for the cutting component 3 to pick up the material.
[0032] The cutting and shifting assembly 3 includes a second screw module 301, a second drive motor 302 is fixedly installed on one side of the second screw module 301, a rear module mounting seat 303 is arranged on the upper surface of the second screw module 301, and an upper and lower module mounting seat 304 is fixedly installed on one side of the upper surface of the rear module mounting seat 303. The second screw module 301, driven by the second drive motor 302, drives the second screw module 301 and the parts thereon to move to above the feeding waiting position of the feeding channel 208.
[0033] A third screw rod module 305 is fixedly mounted on one end of the upper surface of the rear module mounting seat 303, a third drive motor 306 is fixedly mounted on one end of the third screw rod module 305, a loading cross plate 307 is slidably connected to one side of the third screw rod module 305, a loading arm 308 is fixedly mounted on one side of the loading cross plate 307, a plurality of groups of vacuum suction heads 309 are arranged on the lower surface of the loading arm 308 from left to right, the third screw rod module 305 moves, drives the loading arm 308 to press down to take the material, the loading arm 308 is pressed down to a specified height, and the ten vacuum suction heads 309 on the loading arm 308 respectively suck ten The material on the feeding channel 208, the third screw module 305 moves to the specified height, the loading arm 308 rises, the second screw module 301 moves, driving the loading arm 308 to move to above the first discharge slot of the transfer implant mold 603, the third screw module 305 moves, driving the typesetting loading arm 308 to press down to the specified height, the ten vacuum suction heads 309 on the loading arm 308 implant the material into the first discharge slot of the transfer implant mold 603, the third screw module 305 moves to the specified height, the loading arm 308 rises, and the loading arm 308 completes the material taking and discharging action.
[0034] The implantation component 4 includes a fourth screw rod module 401, a fourth drive motor 402 is fixedly installed at one end of the fourth screw rod module 401, an implantation arm 403 is arranged on one side of the fourth screw rod module 401, a cylinder 404 is fixedly installed on one side of the implantation arm 403, a material taking and releasing guide plate 405 is arranged on the side wall of the fourth screw rod module 401, and the material taking and releasing guide plate 405 is located on one side of the cylinder 404, and the typesetting component 6 includes a fifth screw rod module 602, a fifth drive motor 601 is fixedly installed at one end of the fifth screw rod module 602, and a transfer implantation mold 603 is arranged on the upper surface of the fifth screw rod module 602, and the above-mentioned action is repeated to implant the second discharge groove of the transfer implantation mold 603, and after the six discharge grooves of the transfer implantation mold 603 are implanted in sequence, the fifth screw rod module 602, driven by the fifth drive motor 601, drives the transfer implantation mold 603 to move to the waiting position of the material taking and releasing guide plate 405, Driven by the fourth drive motor 402, the fourth screw module 401 drives the implant arm 403 and the parts thereon to the waiting position of the material picking and discharging guide plate 405, and the cylinder 404 operates to drive the material picking and discharging guide plate 405 to press down, and the material on the transfer implant mold 603 is sucked by the suction head on the material picking and discharging guide plate 405. The cylinder 404 operates to drive the material picking and discharging guide plate 405 to rise, and the material picking is completed; the fourth screw module 401 operates to drive the implant arm 403 and the parts thereon to move to the top of the die-casting machine 5 fixture position, the cylinder 404 operates to drive the material picking and discharging guide plate 405 to press down, and the material is implanted into the fixture of the die-casting machine 5 through the suction head on the material picking and discharging guide plate 405. The cylinder 404 operates to drive the material picking and discharging guide plate 405 to rise, and the fourth screw module 401 operates to drive the implant arm 403 and the parts thereon to move to the waiting position to wait for die-casting by the die-casting machine 5, and the loading action is completed.
[0035] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0036] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An induction die casting multi-channel feeding assembly, characterized in that: include: A frame (1), wherein a feeding component (2) is fixedly mounted on one end of the upper surface of the frame (1), a cutting component (3) is fixedly mounted on the other end of the upper surface of the frame (1), the feeding component (2) and the cutting component (3) are transmission-connected, a typesetting component (6) is fixedly mounted on the middle end of the upper surface of the frame (1), and the typesetting component (6) is located between the feeding component (2) and the cutting component (3), an implantation component (4) is arranged on one side of the frame (1), and a die-casting machine (5) is arranged on the other side of the frame (1).
2. The induction die casting multi-channel feeding assembly according to claim 1, characterized in that: The feeding assembly (2) comprises a feeding mounting plate (203), a first screw module (201) being fixedly mounted on one side of the feeding mounting plate (203), the first screw module (201) being arranged in a U shape, and a first driving motor (202) being arranged at the lower end of the first screw module (201).
3. The induction die casting multi-channel feeding assembly according to claim 2, characterized in that: A vibration plate (204) is fixedly mounted on one end of the upper surface of the feeding mounting plate (203), a first feeder (205) is fixedly mounted on the middle end of the upper surface of the feeding mounting plate (203), a second feeder (206) is fixedly mounted on the other end of the upper surface of the feeding mounting plate (203), a material channel mounting plate (207) is fixedly mounted on the upper surface of the second feeder (206), and a material supply channel (208) is arranged on the surface of the material channel mounting plate (207).
4. The induction die casting multi-channel feeding assembly according to claim 1, characterized in that: The cutting assembly (3) comprises a second screw module (301), a second drive motor (302) being fixedly mounted on one side of the second screw module (301), a rear module mounting seat (303) being arranged on the upper surface of the second screw module (301), and an upper and lower module mounting seats (304) being fixedly mounted on one side of the upper surface of the rear module mounting seat (303).
5. The induction die casting multi-channel feeding assembly according to claim 4, characterized in that: A third screw module (305) is fixedly mounted on one end of the upper surface of the rear module mounting seat (303), a third drive motor (306) is fixedly mounted on one end of the third screw module (305), a loading cross plate (307) is slidably connected to one side of the third screw module (305), a loading arm (308) is fixedly mounted on one side of the loading cross plate (307), and a plurality of vacuum suction heads (309) are arranged on the lower surface of the loading arm (308) from left to right.
6. The induction die casting multi-channel feeding assembly according to claim 1, characterized in that: The implantation assembly (4) comprises a fourth screw module (401), a fourth drive motor (402) is fixedly mounted on one end of the fourth screw module (401), an implantation arm (403) is arranged on one side of the fourth screw module (401), a cylinder (404) is fixedly mounted on one side of the implantation arm (403), a material taking and putting guide plate (405) is arranged on the side wall of the fourth screw module (401), and the material taking and putting guide plate (405) is located on one side of the cylinder (404).
7. The induction die casting multi-channel feeding assembly according to claim 1, characterized in that: The typesetting component (6) comprises a fifth screw module (602), a fifth driving motor (601) is fixedly mounted on one end of the fifth screw module (602), and a transfer implantation mold (603) is arranged on the upper surface of the fifth screw module (602).