Uniform heating roller fixation device

By designing the middle section of the drum to be a regular octagon and setting a door panel structure that can be opened and closed on the top of the drum, the problem that the middle part of the drum is not easy to clean is solved, achieving uniform tumbling and efficient greening of tea leaves, and improving the quality of tea leaves.

CN222382573UActive Publication Date: 2025-01-24RIZHAO ROYAL BAY TEA EXPO CO LTD
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Patent Information

Application Number
CN202420872603.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2025-01-24
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

In the existing drum-type tea finishing equipment, the middle part of the inner part of the drum is not easy to clean, which can easily lead to secondary pollution of tea and affect the hygiene and quality of tea.

Method used

A uniform drum killing device is designed. The section of the middle part of the roller is a positive octagonal, and a door panel structure can be opened and closed at the top of the drum to facilitate cleaning.

Benefits of technology

Through the combination of orthopedic design and door panel structure, the uniform rolling and efficient killing of tea in the drum is realized, while ensuring the cleaning of the drum and improving the quality of the tea.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222382573U_ABST
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Abstract

A uniform heating roller fixation device comprises a support, a roller is arranged on the support, a heating mechanism is arranged in the roller, a feeding port is formed in one end of the roller, a discharging port is formed in the other end of the roller, and the roller is driven by a driving mechanism to rotate; the section of the middle of the roller is in a regular octagon shape, an opening is formed in the top of the roller, and a door plate structure capable of being opened and closed is arranged in the opening. According to the roller fixation device, the section of the middle of the roller fixation device is in the regular octagon design, the design mode is beneficial to more uniform rolling and heating of tea leaves in the roller, uniform rolling and efficient fixation are achieved, in addition, due to the design of the opening and the door plate structure, an operator can conveniently clean the center of the interior of the roller, and the fixation efficiency is improved. The tea leaves are always subjected to fixation in a clean environment, so that the quality of the tea leaves is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of tea leaf withering, in particular to a uniform heating drum withering device. Background Art

[0002] Tea withering is a key tea-making process that destroys and passivates the oxidase activity in fresh tea by high temperature, inhibits the enzyme-promoted oxidation of tea polyphenols in fresh leaves, softens the tea leaves, facilitates subsequent processing, and releases a green smell to promote the formation of tea leaves.

[0003] Tea withering equipment includes: pot-type withering machine, drum-type withering machine, steam withering machine and microwave withering machine. Among them, the drum-type withering machine is a commonly used tea withering equipment, which mainly uses the rotation of the drum and the internal heating system to quickly wither the tea leaves at high temperature.

[0004] The defects of the drum tea-killing equipment currently used are: the middle part of the drum is not easy to clean and is prone to secondary contamination. The tea leaves are in direct contact with the drum during the tea-killing process. If the drum is not clean or not cleaned properly, the tea leaves will be contaminated, affecting the hygiene and quality of the tea leaves. This is the deficiency of the existing technology. Utility Model Content

[0005] The purpose of the utility model is to solve the problems raised in the above background technology, and then proposes a uniform heating drum fixing device.

[0006] The technical solution adopted by the utility model to solve its technical problems is: a uniformly heated roller killing device, comprising a bracket, a roller is arranged on the bracket, a heating mechanism is arranged in the roller, a feed port is arranged at one end of the roller, a discharge port is arranged at the other end of the roller, and the roller is driven to rotate by a driving mechanism; the cross-section of the middle part of the roller is a regular octagon, an opening is arranged at the top of the roller, and a door panel structure that can be opened and closed is arranged in the opening.

[0007] A further improvement of the utility model is that the bracket includes a support plate and a plurality of legs, the roller is arranged on the support plate, and the plurality of legs are installed at the lower part of the support plate.

[0008] A further improvement of the utility model is that a connecting rod is provided between two adjacent legs.

[0009] A further improvement of the utility model is that the driving mechanism includes a motor, a driving shaft, a first driving wheel and a second driving wheel, the motor is fixed on a support plate, the output shaft of the motor is rotatably connected to the driving shaft, the driving shaft is mounted with a first driving wheel and a second driving wheel, the first driving wheel and the second driving wheel respectively rub against the outer surface of the roller and drive the roller to rotate.

[0010] A further improvement of the utility model is that a first bracket is provided on one side of the first driving wheel, a second bracket is provided on one side of the second driving wheel, the first bracket and the second bracket are both fixed on a support plate, and the driving shaft is rotatably connected to the first bracket and the second bracket respectively.

[0011] A further improvement of the utility model is that the door panel structure comprises a door panel body, a rotating shaft is horizontally mounted on the door panel body, and two ends of the rotating shaft are rotatably connected to the inner wall of the drum.

[0012] A further improvement of the utility model is that a locking mechanism is also provided on the door panel structure, and the locking mechanism includes a handle, an insertion rod, a positioning plate, a socket and a spring, the handle is fixed to one end of the insertion rod, the other end of the insertion rod can be inserted into the socket, the middle part of the insertion rod is slidably connected to the positioning plate, the spring is sleeved on the outside of the insertion rod, one end of the spring is fixed to the handle, and the other end of the spring is fixed to the positioning plate.

[0013] A further improvement of the utility model is that the locking mechanism has two groups, which are respectively arranged at two ends of the door panel structure.

[0014] The beneficial effects of the utility model are as follows: the drum tea-killing device of the utility model has a regular octagonal cross-section in the middle, which helps the tea leaves to tumble and be heated more evenly inside the drum, thereby achieving uniform tumbling and efficient tea-killing. Moreover, the design of the opening and door panel structure facilitates the operator to clean the center of the drum, so that the tea leaves are always in a clean environment for withering, thereby improving the quality of the tea leaves. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a specific implementation method of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the door panel body of the utility model after being closed;

[0017] Figure 3 This is a schematic diagram of the structure of the door panel body of the utility model after it is opened;

[0018] Figure 4 for Figure 1 A magnified view of the structure at A;

[0019] Figure 5 for Figure 2 Enlarged view of the structure at B in the figure.

[0020] In the figure, 1 is a bracket, 11 is a support plate, 12 is a support leg, 13 is a connecting rod, 2 is a roller, 21 is a feed port, 22 is a discharge port, 23 is an opening, 24 is a door panel structure, 241 is a door panel body, 3 is a driving mechanism, 31 is a motor, 32 is a driving shaft, 33 is a first driving wheel, 34 is a second driving wheel, 35 is a first bracket, 36 is a second bracket, 4 is a rotating shaft, 5 is a locking mechanism, 51 is a handle, 52 is a spring, 53 is an insertion rod, 54 is a positioning plate, and 55 is a socket. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model. The utility model is further described in combination with the drawings and embodiments:

[0022] like Figure 1-5 As shown, a uniformly heated drum tea-withering device comprises a bracket 1, on which a drum 2 is arranged, a heating mechanism is arranged inside the drum, a feed port 21 is arranged at one end of the drum 2 for feeding tea leaves to be withered, a discharge port 22 is arranged at the other end of the drum 2 so that the withered tea leaves can flow out smoothly, and the drum 2 is driven to rotate by a driving mechanism 3; the cross-section of the middle part of the drum 2 is a regular octagon, an opening 23 is arranged at the top of the drum 2, and a door panel structure 24 that can be opened and closed is arranged in the opening 23.

[0023] In the utility model, the regular octagonal design of the drum helps the tea leaves to roll and be heated more evenly inside the drum, and the design of the opening 23 enables the operator to clean the center of the drum conveniently, thereby ensuring the hygiene and quality of the tea leaves, and at the same time, the inside of the drum can be observed and adjusted to ensure the smooth progress of the withering process.

[0024] Furthermore, the bracket 1 includes a support plate 11 and a plurality of legs 12, the roller is arranged on the support plate 11, and the plurality of legs 12 are installed at the lower part of the support plate 11. In order to improve the stability of the entire bracket 1, a connecting rod 13 is further arranged between two adjacent legs 12, so that the structure of the entire bracket 1 is more firm and reliable.

[0025] Furthermore, the driving mechanism 3 includes a motor 31, a driving shaft 32, a first driving wheel 33 and a second driving wheel 34. The motor 31 is fixed on the support plate 11, and the output shaft of the motor 31 is rotatably connected to the driving shaft 32. The driving shaft 32 is provided with a first driving wheel 33 and a second driving wheel 34. The first driving wheel 33 and the second driving wheel 34 respectively rub against the outer surface of the drum 2 and drive the drum 2 to rotate.

[0026] In order to make the drum 2 cooperate with the first driving wheel 33 and the second driving wheel 34, the cross-sections at both ends of the drum 2 are designed to be circular.

[0027] In order to ensure the stability and rotation accuracy of the driving shaft 32, a first bracket 35 is provided on one side of the first driving wheel 33, and a second bracket 36 is provided on one side of the second driving wheel 34. The first bracket 35 and the second bracket 36 are both fixed on the support plate 11, and the driving shaft 32 is rotatably connected to the first bracket 35 and the second bracket 36 respectively.

[0028] The motor 31 rotates, driving the drive shaft 32 to rotate, and the first drive wheel 33 and the second drive wheel 34 on the drive shaft 32 rotate accordingly, and the first drive wheel 33 and the second drive wheel 34 rub against the outer wall of the drum 2 and drive the drum 2 to rotate. The drive mechanism 3 is designed with two groups, which are located on both sides of the lower part of the drum 2 respectively.

[0029] Furthermore, the door panel structure includes a door panel body 241, on which a rotating shaft 4 is horizontally mounted. Both ends of the rotating shaft 4 are rotatably connected to the inner wall of the drum, so that the door panel body 241 can be easily opened and closed.

[0030] Furthermore, the door panel structure 24 is also provided with a locking mechanism 5, which includes a handle 51, a plug rod 53, a positioning plate 54, a socket 55 and a spring 52. The handle 51 is fixed to one end of the plug rod 53, and the other end of the plug rod 53 can be inserted into the socket 55. The middle part of the plug rod 53 is slidably connected with the positioning plate 54. The spring 52 is sleeved on the outside of the plug rod 53, and one end of the spring 52 is fixed to the handle 51, and the other end of the spring 52 is fixed to the positioning plate 54. When the door panel needs to be locked, the plug rod 53 only needs to be inserted into the socket 55; when the door panel needs to be opened, the reverse operation can be performed. In order to ensure a more reliable locking effect, a group of locking mechanisms 5 are provided at each end of the door panel structure 24.

[0031] Tea leaves are put into the drum 2 through the feed port 21. As the drum 2 rotates, the tea leaves are quickly sterilized at high temperature. After sterilization, the tea leaves are discharged from the drum 2 through the discharge port 22 and enter the next process. The drum sterilization device of the utility model realizes uniform tumbling and efficient sterilization of tea leaves. Moreover, the design of the opening 23 and the door panel structure 24 facilitates the operator to clean the center of the drum 2, thereby improving the quality of tea leaves. At the same time, the utility model is also equipped with a locking mechanism 5, which further enhances the stability and sealing of the door panel body 241. When it is necessary to sterilize the tea leaves in the drum, the door panel body blocks the opening 23, and the plug rod 53 is inserted into the insertion hole 55 to lock the door panel structure 24. When sterilization is completed and the drum 2 needs to be cleaned, the plug rod 53 is pulled back to slide out of the insertion hole, and the door panel body 241 is rotated to clean the inner wall of the drum 2 through the position of the opening 23.

[0032] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. A uniform heating drum fixing device, characterized in that: It comprises a bracket, on which a roller is arranged, a heating mechanism is arranged inside the roller, a feed port is arranged at one end of the roller, a discharge port is arranged at the other end of the roller, and the roller is driven to rotate by a driving mechanism; the cross-section of the middle part of the roller is a regular octagon, an opening is arranged at the top of the roller, and a door panel structure that can be opened and closed is arranged in the opening.

2. The uniform heating roller fixing device according to claim 1 is characterized in that: The bracket comprises a supporting plate and a plurality of supporting legs, the roller is arranged on the supporting plate, and the plurality of supporting legs are installed at the lower part of the supporting plate.

3. The uniform heating drum fixing device according to claim 2 is characterized in that: A connecting rod is also arranged between two adjacent legs.

4. The uniform heating drum fixing device according to claim 1, 2 or 3, characterized in that: The driving mechanism includes a motor, a driving shaft, a first driving wheel and a second driving wheel. The motor is fixed on a support plate. The output shaft of the motor is rotatably connected to the driving shaft. The first driving wheel and the second driving wheel are installed on the driving shaft. The first driving wheel and the second driving wheel respectively rub against the outer surface of the roller and drive the roller to rotate.

5. The uniform heating roller fixing device according to claim 4 is characterized in that: A first bracket is disposed on one side of the first driving wheel, a second bracket is disposed on one side of the second driving wheel, the first bracket and the second bracket are both fixed on a support plate, and the driving shaft is rotatably connected to the first bracket and the second bracket respectively.

6. The uniform heating roller fixing device according to claim 1, characterized in that: The door panel structure comprises a door panel body, on which a rotating shaft is horizontally mounted, and two ends of the rotating shaft are rotatably connected to the inner wall of the drum.

7. The uniform heating drum fixing device according to claim 6 is characterized in that: The door panel structure is also provided with a locking mechanism, which includes a handle, an insertion rod, a positioning plate, a socket and a spring. The handle is fixed to one end of the insertion rod, and the other end of the insertion rod can be inserted into the socket. The middle part of the insertion rod is slidably connected to the positioning plate, and the spring is sleeved on the outside of the insertion rod. One end of the spring is fixed to the handle, and the other end of the spring is fixed to the positioning plate.

8. The uniform heating roller fixing device according to claim 7, characterized in that: There are two groups of locking mechanisms, which are respectively arranged at the two ends of the door panel structure.