Solid mixture mixing and settling device capable of continuously discharging
By using a mixing motor to drive the rotating blades in the solid mixture settlement device for liquid mixing, the problem of poor liquid hybrid effects in the existing technologies and many problems of solid -phase impurities have been solved, and more efficient settlement and purity effects are achieved.
Patent Information
- Application Number
- CN202421218702.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-31
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-05-31
AI Technical Summary
The prior art has poor liquid mixing effect during the solid mixture settlement process, resulting in a lot of impurities on the bottom solid phase layer, high late purification cost and low purification efficiency.
A continuous discharging solid mixture mixing and settling device is designed. A stirring motor is used to drive the rotating shaft and rotating blades to rotate the liquid to improve uniformity. The mixed liquid is sent into the settling tank through the liquid inlet pipe for mixing with the raw materials. Mix thoroughly.
Through the improved mixed settlement device, the uniformity and settlement effect of the liquid mixing and the settlement effect are improved, the impurities content of the underlying phase layer is reduced, the cost of the later purification is reduced, and the purification efficiency is improved.
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Figure CN222384239U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of phosphogypsum purification treatment, in particular to a solid mixture mixing and settling device with continuous discharging. Background Art
[0002] The main component of the solid mixture is calcium sulfate, and other components include attached water, a small amount of organic matter, soluble potassium and sodium salts such as phosphate, fluoride, and chlorosulfate, as well as crystalline phosphorus, aluminum and magnesium. Add water to the mixture and stir and mix. After standing for a period of time, natural stratification will occur. The top layer is a black oil phase foam layer, a transparent clear solvent layer, a black mud phase layer, a gray mud phase layer, and the bottom layer is a gray solid phase layer. The principle is that the solid particles have different specific gravities in water and different sedimentation rates. Molecules with higher specific gravity will quickly settle to the bottom, and molecules with lighter specific gravity will settle more slowly.
[0003] After searching the existing public patent number: CN202222317260.4, the name of the public patent is: a solid mixture mixing and settling device with continuous discharge, a liquid spray ring is provided inside the settling tank, and a plurality of liquid spray nozzles are provided on the liquid spray ring, and the nozzles are arranged in an upward direction. A pressure liquid inlet is also provided on one side of the settling tank, and the pressure liquid inlet is connected to the liquid spray ring. The conical discharge port at the bottom of the settling tank is connected to the screw conveyor. The settling tank can be used in series to continuously process solid mixtures in batches. The purity of calcium sulfate dihydrate in the solid mixture is greatly improved, and the impurity content reaches the industrial gypsum standard, which can be widely used in the fields of building materials, cement retarders, etc.
[0004] However, the above device has poor liquid mixing effect during use. During the sedimentation process, most of the impurities are mixed in the solid phase layer, resulting in more impurities in the solid phase layer at the bottom, high cost of subsequent purification, and low purification efficiency and high economic cost in the industrial process. Utility Model Content
[0005] 1. Technical issues to be resolved
[0006] In view of the deficiencies in the prior art, the utility model provides a solid mixture mixing and settling device with continuous discharging, which solves the problems of poor liquid mixing effect, many impurities in the solid phase layer at the bottom, and high cost of subsequent purification.
[0007] Technical Solution
[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a solid mixture mixing and settling device with continuous discharge, comprising: a settling tank, a liquid discharge port is fixedly connected at the center of the surface of the settling tank, a collecting cover is connected at the bottom of the settling tank, a discharge port is arranged at the bottom of the collecting cover, a mud discharge port is connected at the surface of the settling tank, a slag discharge port is fixedly connected at the surface of the settling tank, a fixing frame is fixedly connected to the upper surface of the settling tank, a mounting frame is arranged on the fixing frame, and a stirring assembly is arranged on the mounting frame;
[0009] The stirring assembly comprises a stirring motor fixedly mounted on a mounting frame, an output shaft end of the stirring motor is fixedly connected to a rotating shaft, and a circumferential array of rotating blades is arranged on the surface of the rotating shaft.
[0010] Preferably, a lifting assembly is provided on the sedimentation tank, a limit plate is fixedly connected to the top of the fixing frame, a lifting cylinder is fixedly installed at the center of the limit plate surface, and a movable end of the lifting cylinder is fixedly connected to the stirring motor.
[0011] Preferably, first slide grooves are provided on both sides of the fixing frame, second slide grooves are symmetrically provided on the inner wall of the sedimentation tank, the second slide grooves have the same size as the first slide grooves, and the mounting frame is slidably connected in the first slide groove and the second slide groove.
[0012] Preferably, the surface of the discharge port is provided with a valve connected to its pipeline, and the collecting cover is arranged in a funnel shape.
[0013] Preferably, a dispersion component is provided on the mounting frame, liquid outlets are arranged in an equidistant array at the bottom of the mounting frame, and a liquid inlet pipe is connected to the mounting frame, and the liquid inlet pipe is connected to the liquid outlet.
[0014] Preferably, the mud discharge port is arranged on one side of the collecting cover, and the mud discharge port is arranged below the liquid discharge port.
[0015] Preferably, the rotating blades and the sedimentation tank do not contact each other, and a support frame is provided on the surface of the sedimentation tank.
[0016] Beneficial Effects
[0017] The utility model provides a solid mixture mixing and settling device with continuous discharging, which has at least the following beneficial effects compared with the prior art:
[0018] The stirring motor drives the rotating shaft and the rotating blades to rotate, and the liquid in the sedimentation tank is mixed and stirred by the rotation of the rotating shaft and the rotating blades to improve uniformity. The mixed liquid is sent into the sedimentation tank through the liquid inlet pipe to be fully mixed with the raw materials to improve the sedimentation effect. The sedimentation tank can be used in series to continuously process solid mixtures in batches. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the structure of the lifting assembly of the utility model;
[0021] Figure 3 This is a schematic diagram of the structure of the stirring assembly of the utility model;
[0022] Figure 4 It is a schematic diagram of the internal structure of the settlement box of the utility model.
[0023] In the figure: 1. sedimentation tank; 2. drain port; 3. mud discharge port; 4. slag discharge port; 5. collection cover; 6. valve; 7. discharge port; 8. fixing frame; 9. mounting frame; 10. stirring assembly; 1001. stirring motor; 1002. rotating shaft; 1003. rotating blade; 11. lifting assembly; 1101. limit plate; 1102. lifting cylinder; 1103. first slide; 1104. second slide; 12. dispersion assembly; 1201. liquid inlet pipe; 1202. liquid outlet. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] Embodiment 1:
[0026] See also Figure 1-4 The utility model provides a technical solution: a sedimentation tank 1, a liquid discharge port 2 is fixedly connected to the center of the surface of the sedimentation tank 1, a collecting cover 5 is connected to the bottom of the sedimentation tank 1, a discharge port 7 is arranged at the bottom of the collecting cover 5, a mud discharge port 3 is connected to the surface of the sedimentation tank 1, a slag discharge port 4 is fixedly connected to the surface of the sedimentation tank 1, a fixing frame 8 is fixedly connected to the upper surface of the sedimentation tank 1, a mounting frame 9 is arranged on the fixing frame 8, and a stirring assembly 10 is arranged on the mounting frame 9; the stirring assembly 10 includes a stirring motor 1001 fixedly installed on the mounting frame 9, a rotating shaft 1002 is fixedly connected to the output shaft end of the stirring motor 1001, and a rotating blade 1003 is arranged in a circumferential array on the surface of the rotating shaft 1002. The rotating blade 1003 does not contact the sedimentation tank 1, and a supporting frame is arranged on the surface of the sedimentation tank 1.
[0027] Analysis of the above content: When the solid mixture solution is treated with the sedimentation tank 1, the solid mixture will be divided into 4-5 layers: the top black oil phase foam layer, the transparent clear solvent layer, the black mud phase layer, the gray mud phase layer, and the bottom gray solid-solid mixture layer. When recovering the components of each layer, operate from top to bottom: first recover the top foam; then discharge the liquid phase through the discharge port 2; then discharge the mud phase through the mud discharge port 3; finally recover the bottom solid phase layer through the discharge port 7 at the bottom of the sedimentation tank 1. Start the stirring motor 1001 to drive the rotating shaft 1002 and the rotating blades 1003 to rotate and fully mix and stir the raw materials and the mixed liquid in the sedimentation tank 1, so that the raw material liquid and the aqueous solution are evenly mixed, and start to stand and separate.
[0028] Embodiment 2:
[0029] See also Figure 1-4 The utility model provides a technical solution based on the first embodiment: a lifting assembly 11 is arranged on the sedimentation tank 1, a limiting plate 1101 is fixedly connected to the top of the fixing frame 8, a lifting cylinder 1102 is fixedly installed at the center position of the surface of the limiting plate 1101, and the movable end of the lifting cylinder 1102 is fixedly connected to the stirring motor 1001.
[0030] Analysis of the above content: Start the lifting cylinder 1102 to drive the stirring motor 1001 to move up and down, and the movement of the stirring motor 1001 can move the rotating blade 1003 out of the sedimentation tank 1 to improve the sedimentation effect.
[0031] Embodiment three:
[0032] See also Figure 1-4 The utility model provides a technical solution based on the first embodiment: a first slide groove 1103 is opened on both sides of the fixing frame 8, and a second slide groove 1104 is symmetrically arranged on the inner wall of the sedimentation tank 1. The second slide groove 1104 has the same size as the first slide groove 1103, and the mounting frame 9 is slidably connected to the first slide groove 1103 and the second slide groove 1104.
[0033] Analysis of the above content: The mounting bracket 9 slides along the first slide groove 1103 and the second slide groove 1104, so that the mounting bracket 9 remains stable when moving, and the stirring motor 1001 is stable when rotating under the action of the mounting bracket 9.
[0034] Embodiment 4:
[0035] See also Figure 1-4 The utility model provides a technical solution based on the first embodiment: a valve 6 connected to the pipeline of the discharge port 7 is arranged on the surface of the discharge port 7, and the collecting cover 5 is arranged in a funnel shape.
[0036] Analyzing the above contents: the collecting hood 5 is used to facilitate the discharge of the mud phase, and the valve 6 is provided to facilitate the discharge of the solid phase layer.
[0037] Embodiment five:
[0038] See also Figure 1-4 The utility model provides a technical solution based on the first embodiment: a dispersion component 12 is arranged on the mounting frame 9, and liquid outlets 1202 are arranged in an equidistant array at the bottom of the mounting frame 9. A liquid inlet pipe 1201 is connected to the mounting frame 9, and the liquid inlet pipe 1201 is connected to the liquid outlet 1202.
[0039] Analysis of the above content: The mixed liquid is discharged from the liquid outlet 1202 along the liquid inlet pipe 1201, and the mixed liquid and the original liquid are fully mixed and stirred under the action of the rotating blades 1003.
[0040] Embodiment six:
[0041] See also Figure 1-4 The utility model provides a technical solution based on the first embodiment: the mud discharge port 3 is arranged on one side of the collecting cover 5, and the mud discharge port 3 is arranged below the liquid discharge port 2.
[0042] Analyzing the above contents: the mud phase is discharged through the mud discharge port 3, and the liquid phase is discharged through the liquid discharge port 2, and valves are arranged on the liquid discharge port 2, the slag discharge port 4 and the mud discharge port 3.
[0043] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0044] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A solid mixture mixing and settling device with continuous discharging, characterized in that: include: A sedimentation tank (1), wherein a liquid discharge port (2) is fixedly connected at a central position on the surface of the sedimentation tank (1), a collecting cover (5) is connected at the bottom of the sedimentation tank (1), a discharge port (7) is arranged at the bottom of the collecting cover (5), a mud discharge port (3) is connected on the surface of the sedimentation tank (1), a slag discharge port (4) is fixedly connected on the surface of the sedimentation tank (1), a fixing frame (8) is fixedly connected to the upper surface of the sedimentation tank (1), a mounting frame (9) is arranged on the fixing frame (8), and a stirring assembly (10) is arranged on the mounting frame (9); The stirring assembly (10) comprises a stirring motor (1001) fixedly mounted on a mounting frame (9); the output shaft end of the stirring motor (1001) is fixedly connected to a rotating shaft (1002); and a rotating blade (1003) is arranged in a circular array on the surface of the rotating shaft (1002).
2. A solid mixture mixing and settling device for continuous discharging according to claim 1, characterized in that: The sedimentation tank (1) is provided with a lifting assembly (11), the top of the fixed frame (8) is fixedly connected to a limit plate (1101), a lifting cylinder (1102) is fixedly installed at a central position on the surface of the limit plate (1101), and the movable end of the lifting cylinder (1102) is fixedly connected to the stirring motor (1001).
3. A solid mixture mixing and settling device for continuous discharging according to claim 2, characterized in that: The fixing frame (8) is provided with first slide grooves (1103) on both sides, the inner wall of the sedimentation tank (1) is symmetrically provided with second slide grooves (1104), the second slide grooves (1104) are the same size as the first slide grooves (1103), and the mounting frame (9) is slidably connected in the first slide grooves (1103) and the second slide grooves (1104).
4. The solid mixture mixing and settling device for continuous discharging according to claim 1, characterized in that: The surface of the discharge port (7) is provided with a valve (6) which is in communication with its pipeline, and the collecting cover (5) is arranged in a funnel shape.
5. The solid mixture mixing and settling device for continuous discharging according to claim 1, characterized in that: The mounting frame (9) is provided with a dispersion component (12), the bottom of the mounting frame (9) is provided with liquid outlets (1202) in an equidistant array, the mounting frame (9) is connected to a liquid inlet pipe (1201), and the liquid inlet pipe (1201) is connected to the liquid outlet (1202).
6. The solid mixture mixing and settling device for continuous discharging according to claim 1, characterized in that: The mud discharge port (3) is arranged on one side of the collecting cover (5), and the mud discharge port (3) is arranged below the liquid discharge port (2).
7. The solid mixture mixing and settling device for continuous discharging according to claim 1, characterized in that: The rotating blades (1003) and the sedimentation tank (1) do not contact each other, and a support frame is provided on the surface of the sedimentation tank (1).
Citation Information
Patent Citations
Solid mixture mixing and settling device capable of continuously discharging
CN218076532U