Water-slag separation device for numerical control machine tool
By designing a residue separation device that uses a tilt filter bar and spiral push blades on the CNC machine tool, combined with the automated operation of the rotating drive mechanism, it solves the problem of low solid solid separation efficiency and complicated manual operation during the processing waste liquid processing of CNC machine tool processing waste liquid treatment. , Achieve efficient and automated waste liquid treatment.
Patent Information
- Application Number
- CN202420665234.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The existing CNC machine tool processing waste liquid treatment device has shortcomings in the problems of low solid-liquid separation efficiency and cumbersome manual operation.
A variety of dregs separation devices for a CNC machine tool is designed, which uses the synergistic effect of the tilted distribution of the filter tube and the spiral push blades, and combines automated operations in combination with the rotation drive mechanism.
It achieves efficient solid-liquid separation, reduces manual intervention, improves operation automation, reduces labor costs, and ensures the reliability and continuity of the separation process.
Smart Images

Figure CN222384336U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of numerically controlled machine tools, in particular to a water-slag separation device for numerically controlled machine tools. Background Art
[0002] CNC machine tools play a key role in modern manufacturing, achieving high-precision and high-efficiency workpiece processing through computer control systems. However, with the widespread application of CNC machine tools, the processing waste liquid generated has also become a problem that cannot be ignored. These waste liquids contain both valuable liquids and solid waste residues, which puts a certain amount of pressure on the environment and resources.
[0003] The shortcomings of existing CNC machine tool waste liquid treatment devices:
[0004] Inefficient solid-liquid separation: Traditional waste liquid treatment equipment has limited efficiency in solid-liquid separation, and it is difficult to quickly and thoroughly separate waste residues and waste liquids, making subsequent processing steps more cumbersome.
[0005] Manual operation is cumbersome: Some existing devices rely on manual intervention and require frequent operation and adjustment, which increases labor costs and is prone to introducing operational errors.
[0006] Therefore, this scheme especially proposes a slag separation device for CNC machine tools to solve the above problems. Utility Model Content
[0007] In order to overcome the defects of the prior art, the utility model aims to provide a water-slag separation device for CNC machine tools.
[0008] To achieve the above object, the technical solution of the utility model is implemented as follows: a water-slag separation device for a CNC machine tool, comprising a side support, a liquid collection tank and a waste slag collection tank, wherein the liquid collection tank is arranged on the right side of the side support, the waste slag collection tank is arranged on the right side of the side support, an inclined filter cartridge is installed on the right side of the side support, and a rotating drive mechanism for driving the filter cartridge to rotate is installed inside the side support;
[0009] The filter cartridge is evenly provided with a plurality of filtrate holes on the entire surface of the cartridge;
[0010] Spiral push blades distributed on the inner wall of the filter cylinder;
[0011] The filter cartridge has an inclination angle of 15 degrees, and the front port of the filter cartridge is located directly above the waste residue collection pool.
[0012] Preferably, the rotary drive mechanism is specifically composed of the following structural combination:
[0013] A drive chamber disposed inside the side support;
[0014] A reduction motor installed inside the driving cavity;
[0015] A driving gear mounted on the output end of the reduction motor;
[0016] a transmission gear meshed with a side surface of the driving gear;
[0017] A driving shaft is connected to the center of the transmission gear, and the other end of the driving shaft is connected to the center of one end of the inner side of the filter cartridge.
[0018] Preferably, the transmission ratio between the driving gear and the transmission gear is set to 2:1.
[0019] Preferably, the portion of the filter cartridge body having the filtrate hole is located above the liquid collection pool.
[0020] Preferably, a supporting mechanism cooperating with the filter cartridge for rotation is installed on the side support.
[0021] Preferably, the support mechanism is specifically composed of the following structural combinations:
[0022] A cantilever arm mounted on the top of the side support;
[0023] A fixed bearing is installed at the front end of the cantilever arm, and the inner ring of the fixed bearing is fixedly installed on the outer wall of the front port of the filter cartridge.
[0024] Preferably, a drain valve connected to the interior of the liquid collection tank is installed on the back side of the liquid collection tank.
[0025] The beneficial effects of the utility model are embodied in:
[0026] Efficient solid-liquid separation: Through the synergistic effect of the inclined distribution of filter cylinders and spiral push blades, efficient solid-liquid separation of CNC machine tool processing waste liquid is achieved, and the waste residue is quickly pushed to the waste residue collection pool to ensure the rapid and effective separation of liquid and solid.
[0027] Automatic operation: The rotary drive mechanism is used to realize automatic rotation of the filter cartridge, which reduces manual intervention, improves the degree of automation of operation, reduces labor costs, and makes the device more suitable for automated production lines.
[0028] Optimized tilt design: The 15-degree tilt angle of the filter cartridge and the design of the supporting mechanism effectively improve the rotation stability of the filter cartridge and ensure the reliability and continuity of the entire separation process.
[0029] In terms of waste liquid treatment in CNC machine tool processing, the water-slag separation device effectively improves separation efficiency and reduces operating costs through innovative design and automated operation, providing an efficient and reliable solution for waste liquid treatment in the production process of CNC machine tools. BRIEF DESCRIPTION OF THE DRAWINGS
[0030] In the attached picture:
[0031] Figure 1 It is a schematic diagram of the structure of the utility model;
[0032] Figure 2 This is a schematic diagram of the filter cartridge and its internal structure of the utility model;
[0033] Figure 3 It is a structural schematic diagram of the rotary drive mechanism of the utility model;
[0034] Figure 4 It is a structural schematic diagram of the support mechanism of the utility model;
[0035] Description of reference numerals:
[0036] 1. Side support; 2. Liquid collection tank; 3. Waste residue collection tank; 4. Filter cartridge; 5. Rotary drive mechanism; 6. Support mechanism;
[0037] 21. Drain valve;
[0038] 41. filtrate hole; 42. spiral push blade;
[0039] 51. driving chamber; 52. reduction motor; 53. driving gear; 54. transmission gear; 55. driving shaft;
[0040] 61. Cantilever arm; 62. Fixed bearing. DETAILED DESCRIPTION
[0041] The utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0042] It should be noted that if the utility model embodiments involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0043] In addition, "multiple" means more than two. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the fact that ordinary technicians in the field can implement it. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection required by the utility model.
[0044] Please refer to the instruction manual Figure 1-Figure 4 The utility model provides a water-slag separation device for CNC machine tools:
[0045] It includes a side support 1, a liquid collection tank 2 and a waste collection tank 3, wherein the liquid collection tank 2 is arranged on the right side of the side support 1, the waste collection tank 3 is arranged on the right side of the side support 1, an inclined filter cartridge 4 is installed on the right side of the side support 1, and a rotating drive mechanism 5 for driving the filter cartridge 4 to rotate is installed inside the side support 1;
[0046] The filter cylinder 4 is evenly provided with a plurality of filtrate holes 41 on the entire cylinder surface;
[0047] The spiral push blades 42 are distributed on the inner wall of the filter cylinder 4;
[0048] The filter cartridge 4 is inclined at an angle of 15 degrees, and the front end of the filter cartridge 4 is located directly above the waste residue collection pool 3;
[0049] Among them, the CNC machine tool processing waste liquid is introduced into the interior of the filter cylinder 4 at the right side port. At this time, the rotating drive mechanism 5 is started to drive the filter cylinder 4 to rotate. At this time, the liquid in the processing waste liquid is filtered out at several filtrate holes 41 and falls into the interior of the liquid collection pool 2 below. At the same time, the waste residue always stays on the lower wall of the filter cylinder 4 due to its own gravity. At this time, the spiral pushing blades 42 that rotate with the filter cylinder 4 can continuously push the waste residue deposited at the bottom to the front port of the filter cylinder 4, and finally fall into the interior of the waste residue collection pool 3 below, completing the solid-liquid separation operation.
[0050] The rotary drive mechanism 5 is specifically composed of the following structural combinations:
[0051] A driving chamber 51 disposed inside the side support 1;
[0052] A reduction motor 52 installed inside the driving cavity 51;
[0053] A driving gear 53 mounted on the output end of the reduction motor 52;
[0054] A transmission gear 54 meshed with a side surface of the driving gear 53;
[0055] A driving shaft 55 connected to the center of the transmission gear 54, and the other end of the driving shaft 55 connected to the center of one end of the inner side of the filter cartridge 4;
[0056] The rotary drive mechanism 5 is used to drive the filter cartridge 4 to rotate.
[0057] The transmission ratio between the driving gear 53 and the transmission gear 54 is set to 2:1.
[0058] The part of the filter cartridge 4 having the filtrate hole 41 is located above the liquid collection pool 2;
[0059] The filtrate holes 41 are capable of continuously filtering out the liquid in the introduced processing waste liquid.
[0060] The side support 1 is provided with a supporting mechanism 6 which cooperates with the filter cartridge 4 for rotation.
[0061] The supporting mechanism 6 is specifically composed of the following structural combinations:
[0062] A cantilever arm 61 mounted on the top of the side support 1;
[0063] A fixed bearing 62 is installed at the front end of the cantilever arm 61, and the inner ring of the fixed bearing 62 is fixedly installed on the outer wall of the front port of the filter cartridge 4;
[0064] The fixed bearing 62 in the supporting mechanism 6 is used to provide effective support to the front end of the filter cartridge 4 to ensure the stability of its rotation in an inclined state.
[0065] A drain valve 21 connected to the interior of the liquid collecting pool 2 is installed on the back side of the liquid collecting pool 2 .
[0066] How it works
[0067] The CNC machine tool processing waste liquid is introduced into the inside of the filter cylinder 4 at the right side port. At this time, the reduction motor 52 inside the rotary drive mechanism 5 is started, which in turn drives the drive gear 53 to rotate, and then drives the transmission gear 54 and the drive shaft 55 to rotate, and finally realizes the operation of driving the filter cylinder 4 to rotate. At this time, the liquid in the processing waste liquid is filtered out at several filtrate holes 41 and falls into the liquid collection pool 2 below. At the same time, the waste residue always stays on the lower wall of the filter cylinder 4 due to its own gravity. At this time, the spiral pushing blades 42 that rotate with the filter cylinder 4 can continuously push the waste residue deposited at the bottom to the front port of the filter cylinder 4, and finally fall into the waste residue collection pool 3 below, completing the solid-liquid separation operation, and finally open the drain valve 21 on the back side to discharge the separated liquid.
[0068] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
[0069] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0070] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A water-slag separation device for a numerically controlled machine tool, comprising a side support (1), a liquid collection tank (2) and a waste slag collection tank (3), characterized in that: The liquid collection pool (2) is arranged on the right side of the side support (1), the waste residue collection pool (3) is arranged on the right side of the side support (1), an inclined filter cartridge (4) is installed on the right side surface of the side support (1), and a rotating drive mechanism (5) for driving the filter cartridge (4) to rotate is installed inside the side support (1); The filter cylinder (4) has a plurality of filtrate holes (41) evenly formed on the entire surface of the cylinder; Spiral push blades (42) distributed on the inner wall of the filter cylinder (4); The filter cartridge (4) is inclined at an angle of 15 degrees, and the front port of the filter cartridge (4) is located directly above the waste residue collection pool (3).
2. The water-slag separation device for CNC machine tools according to claim 1, characterized in that: The rotary drive mechanism (5) is specifically composed of the following structural combination: A drive chamber (51) disposed inside the side support (1); A reduction motor (52) installed inside the driving cavity (51); A driving gear (53) mounted on the output end of the reduction motor (52); A transmission gear (54) meshed with a side surface of the driving gear (53); A drive shaft (55) is butted against the center of the transmission gear (54), and the other end of the drive shaft (55) is butted against the center of one end of the inner side of the filter cartridge (4).
3. The water-slag separation device for CNC machine tools according to claim 2, characterized in that: The transmission ratio between the driving gear (53) and the transmission gear (54) is set to 2:
1.
4. The water-slag separation device for CNC machine tools according to claim 1, characterized in that: The portion of the filter cartridge (4) having the filtrate hole (41) is located above the liquid collection pool (2).
5. The water-slag separation device for CNC machine tools according to claim 1, characterized in that: A supporting mechanism (6) is installed on the side support seat (1) and is configured to rotate in coordination with the filter cartridge (4).
6. The water-slag separation device for CNC machine tools according to claim 5, characterized in that: The supporting mechanism (6) is specifically composed of the following structural combination: A cantilever arm (61) mounted on the top end of the side support (1); A fixed bearing (62) is mounted on the front end of the cantilever arm (61), and the inner ring of the fixed bearing (62) is fixedly mounted on the outer wall of the front port of the filter cartridge (4).
7. The water-slag separation device for CNC machine tools according to claim 1, characterized in that: A liquid discharge valve (21) connected to the interior of the liquid collection pool (2) is installed on the back side of the liquid collection pool (2).