Novel vulcanization reaction device for producing surfactant

Abstract

The utility model belongs to the technical field of surfactant production, and particularly relates to a novel vulcanization reaction device for producing a surfactant, which comprises an equipment main body, a feeding hole formed in one side of the equipment main body, a driving adjusting frame fixedly mounted at the top of the equipment main body, a rotating rod arranged in the equipment main body, and a stirring rod fixedly mounted on the outer wall of the rotating rod, heating pipes are fixedly installed on the inner wall of the equipment body, a discharging opening is formed in the bottom of the equipment body, and a control panel is fixedly installed on the front face of the equipment body. The mounting box, the motor, the driving wheel, the driven wheel, the rotating rod and the stirring rod are matched for use, the motor is driven to work, and the driving wheel can be rotated to drive the driven wheel to rotate, so that the rotating rod and the stirring rod can be conveniently rotated and adjusted, and materials in the equipment main body can be conveniently mixed and stirred; two groups of rotating rods and a plurality of groups of stirring rods are matched for use, so that the mixing and stirring uniformity of materials in the equipment main body and the working efficiency can be improved.

Description

Technical Field

[0001] The utility model relates to the technical field of surfactant production, in particular to a novel vulcanization reaction device for producing surfactants. Background Art

[0002] Vulcanization, also known as cross-linking and aging, is the process of adding cross-linking agents such as vulcanizers and accelerators to rubber to transform linear macromolecules into three-dimensional network structures under certain temperature and pressure conditions. Since sulfur was first used to achieve cross-linking of natural rubber, it is called vulcanization. Surfactant refers to a substance that can significantly change the interfacial state of its solution system by adding a small amount of it. It has fixed hydrophilic and lipophilic groups and can be arranged in a directional manner on the surface of the solution. When producing surfactants, they usually need to be subjected to vulcanization reaction.

[0003] The prior art has the following shortcomings: The prior art is disclosed in CN202020654070.X. A new type of vulcanization reaction device for producing a surfactant comprises a mixing chamber, a reaction chamber and a reflux chamber, a motor is installed on the upper surface of the mixing chamber, and the output end of the motor is connected to a driving shaft. A stirring shaft is arranged inside the mixing chamber, and the driving shaft is connected to the stirring shaft. A feeding pipe is arranged on the upper surface of the mixing chamber, and a guide pipe is connected to the side surface of the bottom end of the mixing chamber, and the output end of the guide pipe is connected to the reaction chamber. A heating block is arranged inside the reaction chamber, and a discharge pipe is connected to the bottom end of the reaction chamber, and the output end of the discharge pipe is connected to the reflux chamber. A second solenoid valve is connected to the surface of one side of the discharge pipe, a pump is arranged inside the reflux chamber, and a reflux pipe is arranged on one side surface of the reflux chamber, the input end of the reflux pipe is connected to the pump, and the output end of the reflux pipe is connected to the mixing chamber, and a discharge pipe is fixedly connected to the side surface of the bottom end of the reflux chamber.

[0004] When the above equipment is in use, the materials enter the mixing chamber, reaction chamber and reflux chamber for circulation. Although the materials can be well mixed and reacted, the overall process is relatively complicated and the work efficiency is relatively low. At the same time, energy loss will be caused during the working process, which is not convenient for long-term working use. Utility Model Content

[0005] In view of the deficiencies of the prior art, the utility model provides a novel vulcanization reaction device for producing a surfactant to solve the problems raised in the above background technology.

[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0007] A novel vulcanization reaction device for producing a surfactant comprises an equipment body, a feed inlet is arranged on one side of the equipment body, a driving adjustment frame is fixedly installed on the top of the equipment body, a rotating rod is arranged inside the equipment body, a stirring rod is fixedly installed on the outer wall of the rotating rod, a heating tube is fixedly installed on the inner wall of the equipment body, a discharge port is arranged at the bottom of the equipment body, and a control panel is fixedly installed on the front of the equipment body.

[0008] As a preferred technical solution of the present utility model, the bottom of the inner wall of the equipment body is set to be semicircular.

[0009] As a preferred technical solution of the utility model, the driving and adjusting frame includes an electric cylinder, a mounting box, a motor, a driving wheel, a driven wheel, a slider and a slide groove, the electric cylinder is fixedly installed on the top of the driving and adjusting frame, one end of the electric cylinder is fixedly connected to the mounting box, the top of the mounting box is fixedly installed with a motor, one end of the motor is provided with a driving wheel, one side of the driving wheel is provided with a driven wheel, one side of the mounting box is fixedly connected with a slider, the inner wall of the driving and adjusting frame is provided with a slide groove, the electric cylinder is fixedly installed on the top of the driving and adjusting frame by bolts, the electric cylinder and the motor are electrically connected to the control panel through wires, the size of the driving wheel is meshed with the size of the driven wheel, and the driving wheel is rotationally connected to the driven wheel.

[0010] As a preferred technical solution of the utility model, the size of the slider is matched with the size of the slide slot, and the installation box is limitedly slidably connected with the driving adjustment frame through the slider and the slide slot.

[0011] As a preferred technical solution of the utility model, two rotating rods are provided, one end of each rotating rod is connected to the driving wheel and the driven wheel respectively, and each rotating rod is movably connected to the top of the equipment body.

[0012] As a preferred technical solution of the utility model, a plurality of stirring rods are provided, and the stirring rods are evenly and symmetrically distributed on the outer wall of the rotating rod.

[0013] As a preferred technical solution of the utility model, two heating tubes are provided, and the heating tubes are symmetrically distributed on both sides of the inner wall of the equipment body.

[0014] Compared with the prior art, the utility model provides a new type of vulcanization reaction device for producing surfactants, which has the following beneficial effects:

[0015] 1. A novel vulcanization reaction device for producing surfactants is used in combination with an installation box, a motor, a driving wheel, a driven wheel, a rotating rod and a stirring rod. The driving motor is driven to work, and the driving wheel can be rotated to drive the driven wheel to rotate, so that the rotating rod and the stirring rod can be rotated and adjusted, and the materials inside the equipment body can be quickly and effectively mixed and stirred. By setting two groups of rotating rods and multiple groups of stirring rods for use in combination, the uniformity of mixing and stirring the materials inside the equipment body and the work efficiency can be improved.

[0016] 2. This new type of vulcanization reaction device for producing surfactants is used in conjunction with a driving adjustment frame, an electric cylinder, a slider and a slide groove. By driving the electric cylinder to work, the mounting box and the stirring mechanism inside the equipment body can be raised and lowered, which can further improve the mixing and stirring effect of the materials and facilitate better work. The integrated design of the overall device can shorten the processing flow and reduce energy loss problems. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the cross-sectional structure of the utility model;

[0019] Figure 3 This is a schematic diagram of the structure of the drive adjustment frame of the utility model;

[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of the drive adjustment frame of the utility model;

[0021] Figure 5 This is a schematic diagram of the structure of the installation box of the utility model.

[0022] In the figure: 1. Equipment body; 2. Feed inlet; 3. Drive adjustment frame; 301. Electric cylinder; 302. Mounting box; 303. Motor; 304. Driving wheel; 305. Driven wheel; 306. Sliding block; 307. Slide; 4. Rotating rod; 5. Stirring rod; 6. Heating tube; 7. Discharge port; 8. Control panel. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1-5In this embodiment: a new type of vulcanization reaction device for producing a surfactant includes an equipment body 1, a feed port 2 is provided on one side of the equipment body 1, which is convenient for adding materials, a driving adjustment frame 3 is fixedly installed on the top of the equipment body 1, which is convenient for installing the driving adjustment mechanism, a rotating rod 4 is provided inside the equipment body 1, which is convenient for installing a stirring rod 5, and a stirring rod 5 is fixedly installed on the outer wall of the rotating rod 4, which is convenient for mixing and stirring. A heating tube 6 is fixedly installed on the inner wall of the equipment body 1, which is convenient for heating and reacting the materials inside the equipment body 1, a discharge port 7 is provided at the bottom of the equipment body 1, which is convenient for discharging materials, and a control panel 8 is fixedly installed on the front of the equipment body 1, which is convenient for controlling the overall device.

[0025] In this embodiment, the bottom of the inner wall of the equipment body 1 is set to a semicircular shape, which is convenient for materials to slide down and discharge; the driving and adjusting frame 3 includes an electric cylinder 301, a mounting box 302, a motor 303, a driving wheel 304, a driven wheel 305, a slider 306 and a slide groove 307, the electric cylinder 301 is fixedly installed on the top of the driving and adjusting frame 3, one end of the electric cylinder 301 is fixedly connected to the mounting box 302, the top of the mounting box 302 is fixedly installed with the motor 303, one end of the motor 303 is provided with a driving wheel 304, one side of the driving wheel 304 is provided with a driven wheel 305, one side of the mounting box 302 is fixedly connected with a slider 306, the inner wall of the driving and adjusting frame 3 is provided with a slide groove 307, the electric cylinder 301 is fixedly installed on the driving and adjusting frame 3 by bolts At the top of the dynamic adjustment frame 3, the electric cylinder 301 and the motor 303 are electrically connected to the control panel 8 through wires, the size of the driving wheel 304 is meshed with the size of the driven wheel 305, and the driving wheel 304 is rotatably connected with the driven wheel 305, which is convenient for active adjustment and convenient for work and use; the size of the slider 306 is adapted to the size of the slide slot 307, and the installation box 302 is connected to the driving adjustment frame 3 through the slider 306 and the slide slot 307, which is convenient for limited active adjustment and improves the lifting stability of the installation box 302; two rotating rods 4 are provided, one end of the rotating rod 4 is connected to the driving wheel 304 and the driven wheel 305 respectively, and the rotating rod 4 is movably connected to the top of the equipment body 1, which is convenient for rotating the rotating rod 4 and driving the stirring rod 5 Rotate; a plurality of stirring rods 5 are provided, and the stirring rods 5 are evenly and symmetrically distributed on the outer wall of the rotating rod 4, which is convenient for mixing and stirring work and improves the mixing and stirring effect; two heating tubes 6 are provided, and the heating tubes 6 are symmetrically distributed on both sides of the inner wall of the equipment body 1, which is convenient for heating the internal materials and facilitating the mixing reaction.

[0026] The working principle and use process of the utility model are as follows: the operator adds the material into the equipment body 1 through the feed port 2, and controls the motor 303 to rotate the driving wheel 304 to drive the driven wheel 305 to rotate, so as to facilitate the rotating rod 4 to drive the stirring rod 5 to rotate, and effectively mix and stir the material inside the equipment body 1; the operator drives the electric cylinder 301 to push, pull and lift the installation box 302, and conveniently adjusts the lifting and lowering of the rotating rod 4 and the stirring rod 5 inside the equipment body 1; the operator controls the heating tube 6 to heat the material inside the equipment body 1, and after the working reaction is completed, the internal material can be discharged by opening the discharge port 7.

[0027] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A novel vulcanization reaction device for producing a surfactant, comprising a device body (1), wherein a feed inlet (2) is provided on one side of the device body (1), and the device body (1) is characterized in that: A driving adjustment frame (3) is fixedly mounted on the top of the equipment body (1); a rotating rod (4) is arranged inside the equipment body (1); a stirring rod (5) is fixedly mounted on the outer wall of the rotating rod (4); a heating tube (6) is fixedly mounted on the inner wall of the equipment body (1); a discharge port (7) is arranged at the bottom of the equipment body (1); and a control panel (8) is fixedly mounted on the front of the equipment body (1); The driving and adjusting frame (3) comprises an electric cylinder (301), a mounting box (302), a motor (303), a driving wheel (304), a driven wheel (305), a slider (306) and a slide groove (307); the electric cylinder (301) is fixedly mounted on the top of the driving and adjusting frame (3); one end of the electric cylinder (301) is fixedly connected to the mounting box (302); the top of the mounting box (302) is fixedly mounted with a motor (303); one end of the motor (303) is provided with a driving wheel (304); one side of the driving wheel (304) is provided with a driven wheel (305); one side of the mounting box (302) is fixedly connected to the slider (306); and the inner wall of the driving and adjusting frame (3) is provided with a slide groove (307).

2. A novel vulcanization reaction device for producing a surfactant according to claim 1, characterized in that: The bottom of the inner wall of the device body (1) is arranged in a semicircular shape.

3. A novel vulcanization reaction device for producing a surfactant according to claim 1, characterized in that: The electric cylinder (301) is fixedly mounted on the top of the driving adjustment frame (3) by means of bolts; the electric cylinder (301) and the motor (303) are both electrically connected to the control panel (8) by means of wires; the size of the driving wheel (304) meshes with the size of the driven wheel (305); the driving wheel (304) and the driven wheel (305) are rotationally connected.

4. A novel vulcanization reaction device for producing a surfactant according to claim 1, characterized in that: The size of the slider (306) matches the size of the slide groove (307), and the installation box (302) is connected to the driving adjustment frame (3) in a limited sliding manner via the slider (306) and the slide groove (307).

5. A novel vulcanization reaction device for producing a surfactant according to claim 1, characterized in that: Two rotating rods (4) are provided, one end of each rotating rod (4) is connected to the driving wheel (304) and the driven wheel (305) respectively, and the rotating rod (4) is movably connected to the top of the device body (1).

6. A novel vulcanization reaction device for producing a surfactant according to claim 1, characterized in that: A plurality of stirring rods (5) are provided, and the stirring rods (5) are evenly and symmetrically distributed on the outer wall of the rotating rod (4).

7. A novel vulcanization reaction device for producing a surfactant according to claim 1, characterized in that: Two heating tubes (6) are provided, and the heating tubes (6) are symmetrically distributed on both sides of the inner wall of the device body (1).

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