Single-tooth roller added with wear-resistant stripes

By using fixed devices and wear-resistant devices in the single-tooth roller crusher, the problems of rapid wear and difficult maintenance during the crushing process are solved, and long-term operation and efficient maintenance of the crushing device are achieved.

CN222384931UActive Publication Date: 2025-01-24WEIFANG CHANGCHENG WEAR RESISTANT MATERIAL CO LTD
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Patent Information

Application Number
CN202323260520.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-01
Publication Date
2025-01-24
Estimated Expiration
2033-12-01

AI Technical Summary

Technical Problem

The existing single-tooth roller crushers wear fast during the crushing process of sintering ore and have short service life. High temperatures during maintenance will cause thermal deformation of metal, affecting the service life of the substrate.

Method used

Multiple sets of crushing devices are fixed in position through fixing devices to reduce vibration; wear-resistant devices are installed on the crushing devices, including wear-resistant plates and side wear-resistant stripes, to protect the crushing teeth and extend their service life.

Benefits of technology

It effectively reduces the vibration and wear of the crushing device, extends the service life of the crushing device, and reduces maintenance costs and time.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of steel production, in particular to a single-tooth roller added with wear-resistant stripes, which fixes positions of a plurality of groups of crushing devices through a fixing device and reduces vibration of the crushing devices in the crushing process. Blocky sintered ore in the sintering process is crushed through the crushing device, stress on the fixing device is uniform, the crushing device is protected through the wear-resisting device, the service life of the crushing device is prolonged, and the practicability of the device is improved; comprising a fixing device, a crushing device and a wear-resistant device, the crushing device is installed on the fixing device, and the wear-resistant device is installed on the crushing device.
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Description

Technical Field

[0001] The utility model relates to the technical field of steel production, in particular to a single-tooth roller with increased wear-resistant stripes. Background Art

[0002] In the sintering production process of steel production enterprises, the lump sintered ore sintered by the sintering machine needs to enter the single-tooth roller crusher for crushing before proceeding to the next process; the crushing teeth are an important component of the single-tooth roller crusher. The crushing teeth are evenly distributed on the tooth roller shaft. When crushing the lump sintered ore, they are in direct contact with the lump sintered ore, which causes rapid wear, poor crushing effect, and short service life; for metal surfacing treatment, the metal surface must be polished to see the metallic luster, and the surface oil, scale, mud, rust and other dirt must be removed.

[0003] The Chinese utility model patent with application number CN201920536202.6 in the prior art involves a crushing tooth used in a single-tooth roller crusher, including a tooth roller and a base installed on the tooth roller. The surface of the tooth roller and the base is wrapped with a wear-resistant surfacing layer, which can extend the continuous production time of the sintering machine, reduce the number of maintenance times, and improve the operating rate of the sintering machine.

[0004] However, the above device still has the following problems in actual use: first, when maintaining the above device, a lot of time is needed to clean the surface of the body and re-weld it, which results in a long equipment shutdown time and increased maintenance costs; second, the high temperature generated during the cladding process can easily lead to thermal deformation of the metal, affecting the service life of the substrate. Utility Model Content

[0005] In order to solve the above technical problems, the utility model provides a single tooth roller with added wear-resistant stripes, which fixes the positions of multiple groups of crushing devices through a fixing device to reduce the vibration of the crushing devices during the crushing process; crushes the massive sintered ore during the sintering process through the crushing device, and makes the force on the fixing device uniform; protects the crushing device through a wear-resistant device, increases the service life of the crushing device, and improves the practicality of the device.

[0006] The utility model discloses a single tooth roller with added wear-resistant stripes, comprising a fixing device, a crushing device and a wear-resistant device, wherein the crushing device is mounted on the fixing device, and the wear-resistant device is mounted on the crushing device; the positions of multiple groups of crushing devices are fixed by the fixing device, so as to reduce the vibration of the crushing devices during the crushing process; the massive sintered ore in the sintering process is crushed by the crushing device, and the force on the fixing device is evenly distributed; the crushing device is protected by the wear-resistant device, so as to increase the service life of the crushing device and improve the practicability of the device.

[0007] Preferably, the fixing device includes a main shaft, a strip limit block, a baffle and a fixed plate, six groups of strip limit blocks and a group of baffles are connected to the side of the main shaft, the baffle is located at one end of the six groups of strip limit blocks, and a threaded hole is provided on the other end of the strip limit block; the fixed plate is sleeved on the main shaft and located at the other end of the six groups of strip limit blocks and is connected to the strip limit blocks by bolts; the crushing device is installed on the six groups of strip limit blocks, connected to the crushing device through the strip limit blocks, and the crushing device on the strip limit blocks is fixed by the baffle and the fixed plate.

[0008] Preferably, the crushing device includes a toothed disc, a limiting groove and crushing teeth, six groups of limiting grooves are opened on the side of the inner hole of the toothed disc, and multiple groups of toothed discs are mounted on the bar-shaped limiting blocks through the limiting grooves. Three groups of crushing teeth are installed on the outer side of the toothed disc, and the wear-resistant devices are installed on the three groups of crushing teeth. By arranging and installing multiple groups of toothed discs, spare parts can be quickly replaced when a single crushing tooth is worn, thereby reducing the impact of the maintenance process on normal production.

[0009] Preferably, the wear-resistant device includes a tooth head, a connecting block, a wear-resistant plate, a connecting groove and a screw, the lower end surface of the tooth head is connected to the connecting block, a plurality of groups of threaded holes are formed on the connecting block, a connecting groove is formed on the extended end of the crushing tooth, the connecting block can be inserted into the connecting groove and connected by a screw; the extended end of the crushing tooth is the main wear part, and crushing is carried out by rotating the tooth head in cooperation with the crushing tooth. When the tooth head is severely worn, it can be directly replaced, thereby reducing the time cost during maintenance.

[0010] Preferably, it also includes a wear-resistant plate and a limiting hole. The limiting hole is opened on the front end face of the crushing tooth, and the front end face of the lower end face of the tooth head is connected with a wear-resistant plate, which is inserted into the limiting hole. The position of the wear-resistant plate is fixed by the limiting hole, and the wear-resistant plate is used to provide protection for the front end face of the crushing tooth, thereby reducing the degree of wear on the front end face of the crushing tooth during the production process.

[0011] Preferably, adjacent toothed discs are staggered and the crushing teeth on adjacent toothed discs are staggered; by staggering the crushing teeth between adjacent toothed discs, the force on each part of the strip limit block on the main shaft is uniform during the crushing process, thereby improving the stability of the device.

[0012] Preferably, it also includes side wear-resistant stripes and front wear-resistant stripes. Multiple groups of front wear-resistant stripes are installed on the lower part of the front end surface of the crushing tooth, and multiple groups of side wear-resistant stripes are installed on the left and right side surfaces of the crushing tooth. The multiple groups of front wear-resistant stripes are used to protect the area that cannot be covered by the wear-resistant plate on the front end surface of the crushing tooth, and the multiple groups of side wear-resistant stripes are used to protect the side of the crushing tooth, thereby reducing the damage to the crushing tooth body caused by friction during the production process, and improving the service life and practicality of the device.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the positions of multiple groups of crushing devices are fixed by the fixing device, thereby reducing the vibration of the crushing device during the crushing process; the massive sintered ore in the sintering process is crushed by the crushing device, and the force on the fixing device is evenly distributed; the crushing device is protected by the wear-resistant device, thereby increasing the service life of the crushing device and improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the axonometric structure of the utility model;

[0015] Figure 2 It is an axonometric structural diagram of the fixture;

[0016] Figure 3 It is an axonometric structural diagram of the wear-resistant device;

[0017] Figure 4 It is a schematic diagram of the cross-sectional structure of the utility model;

[0018] Figure 5 It is an axonometric structural diagram of a crushing device;

[0019] Markings in the attached figure: 1. main shaft; 2. strip limit block; 3. baffle; 4. fixed plate; 5. toothed disc; 6. limit groove; 7. crushing tooth; 8. tooth head; 9. connecting block; 10. wear-resistant plate; 11. connecting groove; 12. limit hole; 13. screw; 14. side wear-resistant stripes; 15. front wear-resistant stripes. DETAILED DESCRIPTION

[0020] In order to facilitate the understanding of the utility model, the utility model will be described more comprehensively below with reference to the relevant drawings. The utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0021] Example 1

[0022] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 The crushing device shown is mounted on a fixed device;

[0023] First, multiple sets of toothed discs 5 are staggered and mounted on the main shaft 1, and the positions of the multiple sets of toothed discs 5 are fixed by connecting the fixing plate 4 with the threaded holes on the strip-shaped limit block 2, and then multiple sets of front wear-resistant stripes 15 and multiple sets of side wear-resistant stripes 14 are respectively installed on the front end surface and the left and right side surfaces of the crushing teeth 7;

[0024] The fixing device comprises a main shaft 1, a strip-shaped limit block 2, a baffle 3 and a fixing plate 4. Six groups of strip-shaped limit blocks 2 and a group of baffles 3 are connected to the side of the main shaft 1. The baffle 3 is located at one end of the six groups of strip-shaped limit blocks 2. The other end of the strip-shaped limit blocks 2 is provided with a threaded hole. The fixing plate 4 is sleeved on the main shaft 1 and is located at the other end of the six groups of strip-shaped limit blocks 2 and is connected to the strip-shaped limit blocks 2 by bolts.

[0025] The crushing device includes a toothed disc 5, a limiting groove 6 and crushing teeth 7. Six groups of limiting grooves 6 are opened on the inner hole side of the toothed disc 5. Multiple groups of toothed discs 5 are mounted on the bar-shaped limiting block 2 through the limiting grooves 6. Three groups of crushing teeth 7 are installed on the outer side of the toothed disc 5. The wear-resistant device is installed on the three groups of crushing teeth 7.

[0026] It also includes a wear-resistant plate 10 and a limiting hole 12. The limiting hole 12 is opened on the front end surface of the crushing tooth 7, and the wear-resistant plate 10 is connected to the front of the lower end surface of the tooth head 8, and the wear-resistant plate 10 is inserted into the limiting hole 12;

[0027] It also includes a staggered arrangement between adjacent toothed discs 5, and the positions of the crushing teeth 7 on the adjacent toothed discs 5 are staggered;

[0028] It also includes side wear-resistant stripes 14 and front wear-resistant stripes 15. A plurality of front wear-resistant stripes 15 are installed at the lower part of the front end surface of the crushing tooth 7, and a plurality of side wear-resistant stripes 14 are installed on the left and right side surfaces of the crushing tooth 7.

[0029] The positions of multiple groups of crushing devices are fixed by fixing devices to reduce the vibration of the crushing devices during the crushing process; the blocky sintered ore in the sintering process is crushed by the crushing devices, and the force on the fixing devices is evenly distributed.

[0030] Example 2

[0031] Improved on the basis of the first embodiment, including a wear-resistant device, the wear-resistant device is installed on the crushing device;

[0032] The crushing device is protected by a wear-resistant device, which increases the service life of the crushing device and improves the practicality of the device;

[0033] The extended end of the crushing tooth 7 is the main wear part. The crushing is performed by the tooth head 8 cooperating with the crushing tooth 7 to rotate. When the tooth head 8 is severely worn, it can be directly replaced, which reduces the time cost during maintenance.

[0034] The wear-resistant device includes a tooth head 8, a connecting block 9, a wear-resistant plate 10, a connecting groove 11 and a screw 13. The connecting block 9 is connected to the lower end surface of the tooth head 8, and a plurality of groups of threaded holes are formed on the connecting block 9. A connecting groove 11 is formed on the extended end of the crushing tooth 7. The connecting block 9 can be inserted into the connecting groove 11 and connected through the screw 13.

[0035] like Figures 1 to 5As shown, the utility model is a single-tooth roller with added wear-resistant stripes. When it is working, firstly, multiple groups of toothed discs 5 are staggered and mounted on the main shaft 1, and the positions of the multiple groups of toothed discs 5 are fixed by connecting the fixing plate 4 with the threaded holes on the strip-shaped limit block 2, and then the connecting block 9 and the wear-resistant plate 10 are respectively inserted into the connecting groove 11 and the limit hole 12, and the connecting block 9 is connected and fixed to the crushing tooth 7 by a screw, and then multiple groups of front wear-resistant stripes 15 and multiple groups of side wear-resistant stripes 14 are respectively installed on the lower part of the front end surface and the left and right side surfaces of the crushing tooth 7.

[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A single tooth roller with increased wear-resistant stripes, characterized in that: The invention comprises a fixing device, a crushing device and a wear-resistant device, wherein the crushing device is mounted on the fixing device and the wear-resistant device is mounted on the crushing device; the crushing device comprises a toothed disc (5), a limiting groove (6) and a crushing tooth (7), six groups of limiting grooves (6) are opened on the inner hole side surface of the toothed disc (5), a plurality of groups of toothed discs (5) are sleeved on a strip-shaped limiting block (2) through the limiting grooves (6), three groups of crushing teeth (7) are mounted on the outer side surface of the toothed disc (5), and the wear-resistant device is mounted on the three groups of crushing teeth (7).

2. A single tooth roller with increased wear-resistant stripes as claimed in claim 1, characterized in that: The fixing device comprises a main shaft (1), a strip-shaped limit block (2), a baffle (3) and a fixing plate (4); six groups of strip-shaped limit blocks (2) and a group of baffles (3) are connected to the side of the main shaft (1); the baffles (3) are located at one end of the six groups of strip-shaped limit blocks (2); a threaded hole is arranged on the other end of the strip-shaped limit blocks (2); the fixing plate (4) is sleeved on the main shaft (1) and is located at the other end of the six groups of strip-shaped limit blocks (2) and is connected to the strip-shaped limit blocks (2) by bolts.

3. A single tooth roller with increased wear-resistant stripes as claimed in claim 1, characterized in that: The wear-resistant device comprises a tooth head (8), a connecting block (9), a wear-resistant plate (10), a connecting groove (11) and a screw rod (13). The lower end surface of the tooth head (8) is connected to the connecting block (9), and a plurality of groups of threaded holes are formed on the connecting block (9). The extended end of the crushing tooth (7) is provided with a connecting groove (11), and the connecting block (9) can be inserted into the connecting groove (11) and connected via the screw rod (13).

4. A single tooth roller with increased wear-resistant stripes as claimed in claim 3, characterized in that: It also includes a wear-resistant plate (10) and a limiting hole (12); the limiting hole (12) is opened on the front end surface of the crushing tooth (7); the wear-resistant plate (10) is connected to the front end surface of the lower end surface of the tooth head (8); and the wear-resistant plate (10) is inserted into the limiting hole (12).

5. A single tooth roller with increased wear-resistant stripes as claimed in claim 1, characterized in that: The invention also comprises toothed discs (5) arranged in a staggered manner, and the positions of the crushing teeth (7) on adjacent toothed discs (5) are staggered.

6. A single tooth roller with increased wear-resistant stripes as claimed in claim 3, characterized in that: It also includes side wear-resistant stripes (14) and front wear-resistant stripes (15). A plurality of groups of front wear-resistant stripes (15) are installed at the lower part of the front end surface of the crushing tooth (7), and a plurality of groups of side wear-resistant stripes (14) are installed on the left and right side surfaces of the crushing tooth (7).

Citation Information

Patent Citations

  • Crushing tooth applied to single-tooth-roller crusher

    CN210386030U